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基于Workbench的缩套式超高压缸体优化设计
引用本文:王新杰,李飞易,张志刚,姚建松,王才东.基于Workbench的缩套式超高压缸体优化设计[J].液压与气动,2018,0(2):14-19.
作者姓名:王新杰  李飞易  张志刚  姚建松  王才东
作者单位:郑州轻工业学院 机电工程学院, 河南 郑州 450002
基金项目:国家自然科学基金(11602228)
摘    要:某设备的缩套式超高压缸体存在内壁始终为应力最大位置,且缸体应力分布相当不均匀的问题。为满足缸体最大等效应力小于缸体材料的屈服极限,以内外缸体内壁剪应力相等为约束条件,结合过盈配合及设计要求,利用响应面法对缩套式超高压缸体进行优化设计。结果表明,缸体的过盈量从优化前的0.30 mm减小到优化后的0.2662 mm,降低了内外缸安装套合时的工作难度;内缸内壁到外缸内壁的等效应力的变化率从优化前的0.787 MPa/mm降为0.0568 MPa/mm,缸体的应力分布不均匀性较优化前有了较大的改观。

收稿时间:2017-11-10

Optimum Design Based on Workbench for Shrink Sleeve Type Ultrahigh Pressure Cylinder
WANG Xin-jie,LI Fei-yi,ZHANG Zhi-gang,YAO Jian-song,WANG Cai-dong.Optimum Design Based on Workbench for Shrink Sleeve Type Ultrahigh Pressure Cylinder[J].Chinese Hydraulics & Pneumatics,2018,0(2):14-19.
Authors:WANG Xin-jie  LI Fei-yi  ZHANG Zhi-gang  YAO Jian-song  WANG Cai-dong
Affiliation:Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou, Henan 450002
Abstract:The internal wall of the sleeve type ultrahigh pressure cylinder of a certain equipment is always the largest stress position, and the cylinder stress distribution is quite uneven. Under the conditions that the maximum equivalent stress of cylinder is less than the yield limit of cylinder material and the shear stresses of internal walls of inner and outer cylinders are equal,combining with the interference fit and the design requirements,we use the response surface method to optimize the design. The results show that the interference of cylinder decreases from 0.30 mm before optimization to 0.2662 mm after optimization,which reduces the difficulty of fitting inner and outer cylinders. The change rate of the equivalent stress from the inner wall of inner tube to the inner wall of outer cylinder is reduced from 0.787 MPa/mm to 0.0568 MPa/mm after optimization,and the stress distribution heterogeneity of cylinder is greatly improved compared with that before optimization. The study can provide a reference for the optimal design and the improvement of the stress distribution of sleeve type ultrahigh pressure cylinder.
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