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硬弹性HDPE流延基膜冷拉过程中显微结构的变化
引用本文:沈鹏,李娟,杨兴成,刘晶如,俞强.硬弹性HDPE流延基膜冷拉过程中显微结构的变化[J].化工学报,2016,67(7):3063-3070.
作者姓名:沈鹏  李娟  杨兴成  刘晶如  俞强
作者单位:常州大学材料科学与工程学院, 江苏省光伏科学与工程协同创新中心, 江苏 常州 213164
基金项目:江苏高校优势学科建设工程资助项目。
摘    要:以不同拉伸倍率和拉伸速度在室温下对硬弹性HDPE流延基膜施加冷拉作用,通过原子力显微镜、场发射扫描电镜、X射线衍射以及孔隙率和透气率测定来观察冷拉前后薄膜中片晶结构的变化,并且了解这些显微结构变化对微孔膜结构和性能的影响。研究发现,提高冷拉倍率可以增加拉伸膜中片晶分离程度,有利于形成具有较高孔隙率和透气率的微孔膜,但冷拉倍率过高会使片晶弯曲崩溃,部分微孔闭合;随冷拉速度增加,拉伸膜中片晶分离更加彻底,使得微孔膜中微孔数目增多且分布更加均匀;冷拉过程中拉伸应力下结晶的较长连接链和应力作用下破坏的片晶边缘的微次晶共同构成了拉伸膜中分离片晶间的初始桥结构。

关 键 词:微孔膜  聚合物加工  高密度聚乙烯  流延  冷拉  显微结构  形态学  
收稿时间:2015-09-06
修稿时间:2016-02-27

Change in microstructures of hard elastic HDPE cast film during cold-stretching process
SHEN Peng,LI Juan,YANG Xingcheng,LIU Jingru,YU Qiang.Change in microstructures of hard elastic HDPE cast film during cold-stretching process[J].Journal of Chemical Industry and Engineering(China),2016,67(7):3063-3070.
Authors:SHEN Peng  LI Juan  YANG Xingcheng  LIU Jingru  YU Qiang
Affiliation:Jiansu Key Laboratory for Sollar Cell Materials &Technology, School of Materials Science &Engineering, Changzhou University, Changzhou 213164, Jiangsu, China
Abstract:The hard elastic high density polyethylene(HDPE)cast film was cold-stretched uniaxially with different stretching ratios and rates in a process of preparing HDPE microporous membranes. AFM, FE-SEM and WAXD were used to observe the variations in the lamellar structure during the cold-stretching processes, and the microporous structure of resulting microporous membranes was evaluated with measurements of porosity and permeability. It was found that increasing cold-stretching ratio could promote the separation of row-nucleated lamellar structure in the films, and be beneficial to the increase of porosity and permeability in the microporous membranes. However, over high cold-stretching ratio led to the collapse of the lamellae, destroying the microporous structure. With the increase of stretching rates, the lamellae was separated to a greater extent, resulting in generation of more micropores and more uniform distribution. During the cold-stretching, the broken micro-second crystals at the lamellae edge and the crystallized long tie chains between lamellae converted to bridges connecting separated lamellae.
Keywords:microporous membrane  polymer processing  high density polyethylene  casting  cold-stretching  microstructure  morphology  
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