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我国压铸模具钢研究新进展
引用本文:雷应华,周许,肖攸毅,张永强,张毅.我国压铸模具钢研究新进展[J].特殊钢,2022,43(5):1-6.
作者姓名:雷应华  周许  肖攸毅  张永强  张毅
作者单位:1.大冶特殊钢有限公司;2.高品质特殊钢湖北省重点实验室,黄石 435001;
摘    要:介绍了我国压铸模具钢材料研究新进展。通过研究合金元素对压铸模具材料性能影响,开发出低Si、V及含Ni、Co、W等新型压铸模具钢;通过降低钢中S含量、采用Re改变夹杂形态和优化锻造工艺,材料等向性能达到90%以上;比较常规电渣重熔、气保电渣重熔和真空自耗三种工艺生产压铸材料,钢中N含量由150×10-6、90×10-6和40×10-6,O含量由24×10-6、15×10-6和6×10-6;利用ASPEX Explorer型金属质量分析仪对三种工艺夹杂物指数统计分析,采用真空自耗冶炼的非金属夹杂物数量呈指数减少,并且没有>5 um的非金属夹杂物,材料冲击性能大幅提升,7mm × 10mm无缺口冲击功可达到450 J;制定高端压铸模具材料显微组织、无缺口冲击评价指标和规范;随着新能源汽车一体化压铸技术发展,未来压铸模具材料应用范围和需求量会越来越大,模具材料向着大型化、超纯净、高精度和长寿命方向发展。

关 键 词:压铸模具钢  研究应用  进展  
收稿时间:2022-06-16

New Development of Research on Die Steel forDie-Casting Steel in China
Lei Yinghua,Zhou Xu,Xiao Youyi,Zhang Yongqiang,Zhang Yi.New Development of Research on Die Steel forDie-Casting Steel in China[J].Special Steel,2022,43(5):1-6.
Authors:Lei Yinghua  Zhou Xu  Xiao Youyi  Zhang Yongqiang  Zhang Yi
Affiliation:1. Daye SpecialSteel Co.,Ltd;2. Hubei Province Key Laboratory of High Quality Special Steel,Huangshi 435001
Abstract:The research and application achievements of die casting steel materials in China are introduced.By studying the influence of alloying elements on material properties of die material, a new die casting die steel with low Si, V and Ni, CO and W has been developed. By reducing the content of S in steel, using RE to change the shape of inclusion and optimizing forging process, the isotropic properties of the die-steel can reach more than 90%;To make a comparison between conventional electric slag, gas shielded electric slag and vacuum consumable  process remelted three die-casting material,  nitrogen in steel is respectively  150×10-6,90×10-6 and 40×10-6, oxygen content in steel is respectively 24×10-6, 15×10-6 and 6×10-6; By ASPEX Explorer metal quality analyzer inclusions index statistics and analysis of three kinds of technology, using vacuum consumable smelting exponential decline in non-metallic inclusions, non-metallic inclusions and no larger than 5 um, material impact performance boost, 7 mm × 10 mm gap impact energy can reach 450 J;To develop high-end die-casting mould material microstructure, the non-notched impact evaluation index standard and specification are established with the development of integrated die casting technology, the future mold material shall develop toward large-scale, super pure, high precision and long life direction.
Keywords:Die-Casting Mould Steel  Development and Application  Progress  
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