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Fatigue assessment of cut edges in high strength steel – Influence of surface quality
Authors:T Stenberg  E Lindgren  Z Barsoum  I Barmicho
Affiliation:1. KTH Royal Institute of Technology, Department of Aeronautical and Vehicle Engineering, Stockholm, Sweden;2. HIAB AB, Research and Development Loader Cranes, Sweden
Abstract:The influence of surface roughness on the fatigue strength in high strength steels and different cutting processes are studied. Fatigue testing is conducted on S700 and S960 material for different plate thicknesses cut in dog bone specimens using oxygen, plasma, laser and waterjet cutting. The surface roughness is measured for all specimens and residual stress measurements are carried out. Estimations of the fatigue strength are made based on the measured surface roughness and the ISO 9013:2002 standard for thermal cutting quality tolerances. The testing shows a 15–70 % increase in the fatigue strength compared to the estimation, proving a weak connection between the surface quality levels in ISO 9013:2002 and the fatigue test results. Different codes and design recommendations (IIW, EC3 and EN 13001) for fatigue strength of cut surfaces are compared with the fatigue test results which clearly shows an increased fatigue strength with enhanced quality and steel grades. However, the codes and design recommendations do not allow for any fatigue strength improvement with improved quality and increased yield strength.
Keywords:High strength steels  fatigue assessment  thermal cutting  quality  surface roughness  welded structures  cut edges  Hochfeste Stä  hle  Bewertung des Ermü  dungsverhaltens  thermisches Schneiden    te  Oberflä  chenrauheit  geschweiß  te Verbindungen  Schneidkanten
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