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Effect of Product Dimensions and Surface Browning Method on Salmonella Contamination in Frozen,Surface‐Browned,Breaded Chicken Products Treated with Antimicrobials
Authors:Galatios Moschonas  Ifigenia Geornaras  Jarret D Stopforth  Dale R Woerner  Keith E Belk  Gary C Smith  John N Sofos
Affiliation:1. Center for Meat Safety & Quality, Dept. of Animal Sciences, Colorado State Univ, Fort Collins, U.S.A;2. Chobani Inc, Twin Falls, Idaho, U.S.A;3. Purac America Inc, Lincolnshire, U.S.A
Abstract:Not‐ready‐to‐eat breaded chicken products formulated with antimicrobial ingredients were tested for the effect of sample dimensions, surface browning method and final internal sample temperature on inoculated Salmonella populations. Fresh chicken breast meat portions (5 × 5 × 5 cm), inoculated with Salmonella (7‐strain mixture; 5 log CFU/g), were mixed with (5% v/w total moisture enhancement) (i) distilled water (control), (ii) caprylic acid (CAA; 0.0625%) and carvacrol (CAR; 0.075%), (iii) CAA (0.25%) and ε‐polylysine (POL; 0.5%), (iv) CAR (0.15%) and POL (0.5%), or (v) CAA (0.0625%), CAR (0.075%) and POL (0.5%). Sodium chloride (1.2%) and sodium tripolyphosphate (0.3%) were added to all treatments. The mixtures were then ground and formed into 9 × 5 × 3 cm (150 g) or 9 × 2.5 × 2 cm (50 g) portions. The products were breaded, browned in (i) an oven (208 °C, 15 min) or (ii) deep fryer (190 °C, 15 s), packaged, and stored at –20 °C (8 d). Overall, maximum internal temperatures of 62.4 ± 4.0 °C (9 × 2.5 × 2 cm) and 46.0 ± 3.0 °C (9 × 5 × 3 cm) were reached in oven‐browned samples, and 35.0 ± 1.1 °C (9 × 2.5 × 2 cm) and 31.7 ± 2.6 °C (9 × 5 × 3 cm) in fryer‐browned samples. Irrespective of formulation treatment, total (after frozen storage) reductions of Salmonella were greater (P < 0.05) for 9 × 2.5 × 2 cm oven‐browned samples (3.8 to at least 4.6 log CFU/g) than for 9 × 5 × 3 cm oven‐browned samples (0.7 to 2.5 log CFU/g). Product dimensions did not (≥ 0.05) affect Salmonella reductions (0.6 to 2.8 log CFU/g) in fryer‐browned samples. All antimicrobial treatments reduced Salmonella to undetectable levels (<0.3 log CFU/g) in oven‐browned 9 × 2.5 × 2 cm samples. Overall, the data may be useful for the selection of antimicrobials, product dimensions, and surface browning methods for reducing Salmonella contamination.
Keywords:antimicrobials  breaded chicken products  not‐ready‐to‐eat  Salmonella  surface browning
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