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基于Monte-Carlo模拟的小样本下齿轮疲劳极限计算方法及软件开发
引用本文:李扬,刘怀举,魏沛堂,毛天雨,陈地发.基于Monte-Carlo模拟的小样本下齿轮疲劳极限计算方法及软件开发[J].中国机械工程,2023,34(2):185-192.
作者姓名:李扬  刘怀举  魏沛堂  毛天雨  陈地发
作者单位:重庆大学机械传动国家重点实验室,重庆,400044
基金项目:国家自然科学基金(52175041);国家科技重大专项(2019-Ⅶ-0017-0158)
摘    要:齿轮疲劳极限评估Dixon-Mood(D-M)法的试验样本需求量较大,标准差估计值存在较大偏差,因此基于Monte-Carlo模拟提出小样本的齿轮疲劳极限分析方法(CQUboot),并结合大量弯曲疲劳极限试验对D-M法和CQUboot法进行了对比分析。与GB/T 14230—2021《齿轮弯曲疲劳强度试验方法》推荐的20~22个样本计算结果相比,样本量降至12时,D-M法的最大误差为15.76%~24.99%,CQUboot法为8.02%~12.98%;以12.66%为疲劳极限预估允许的最大误差时,D-M法至少需要10~18个样本点,CQUboot法只需8个样本点。

关 键 词:齿轮疲劳极限  Dixon-Mood法  Monte-Carlo模拟  试验验证  软件开发

Calculation Method and Software Development of Gear Fatigue Strength under Small Samples Based on Monte-Carlo Simulation
LI Yang,LIU Huaiju,WEI Peitang,MAO Tianyu,CHEN Difa.Calculation Method and Software Development of Gear Fatigue Strength under Small Samples Based on Monte-Carlo Simulation[J].China Mechanical Engineering,2023,34(2):185-192.
Authors:LI Yang  LIU Huaiju  WEI Peitang  MAO Tianyu  CHEN Difa
Affiliation:State Key Laboratory of Mechanical Transmissions,Chongqing University,Chongqing,400044
Abstract:The Dixon-Mood(D-M)method used in gear fatigue strength evaluation needed a certain amount samples of tests, and the results might contain deviations. Thus an effective estimation method(the CQUboot method)of gear fatigue strength was proposed based on the Monte-Carlo simulation. D-M method and CQUboot method were verified and compared by a large number of bending fatigue strength tests. Compared with the results of 20~22 samples recommended in GB/T 14230—2021 Test Method of Tooth Bending Strength for Gear Load Capacity, while the sample number reduces to 12, the maximum errors of the D-M method are as 15.76%~24.99%, while that of the CQUboot method is as 8.02%~12.98%. With 12.66% as the maximum allowable error of fatigue strength estimation, the D-M method at least needs 10~18 samples, while the CQUboot method only needs 8 samples. 
Keywords:gear fatigue strength  Dixon-Mood method  Monte-Carlo simulation  test verification  software development  
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