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Sialon及SiC陶瓷对金属摩擦副磨损性能的研究 总被引:1,自引:0,他引:1
为了使结构陶瓷能够在汽车发动机的某些摩擦副中得到应用,对Sialon(Si_3N_4基陶瓷)及SiC结构陶瓷对钢的摩擦副的摩擦磨损性能进行了研究。还作了钢对钢及冷激铸铁对钢的摩擦磨损性能的对比试验。结果表明:Sialon及SiC陶瓷对钢的摩擦系数比钢对钢及冷激铸铁对钢的摩擦系数小。在抗磨损性能方面,Sialon及SiC陶瓷试块即使在试验载荷比钢及冷激铸铁试块大的情况下,不但陶瓷试块的磨损量比金属试块的磨损量要小得多,而且与陶瓷试块相匹配的钢环的磨损量也比与金属试块相匹配的钢环的磨损量要小。用上述结构陶瓷材料制成汽车发动机中的某些零件以代替金属零件,不仅陶瓷零件本身耐磨性好,而且与陶瓷零件匹配的金属零件的磨损也会减小。 相似文献
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反应烧结氮化硅陶瓷模具材料的研究 总被引:2,自引:0,他引:2
用反应烧结方法制备氮化硅陶瓷材料模具,然后将其安装在YA-100型四柱液压拉深机上进行拉深不锈钢实验。结果证明:与水基润滑剂配合,反应烧结氮化硅陶瓷材料模具拉深SUS304不锈钢时,拉深件不产生划痕、划伤等表面缺陷,拉深件废品低于0.1%模具表面也不产生拉深棱缺陷,是可以替代金属模具的新一代模具材料,开发前景广阔。 相似文献
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氧化锆增韧莫来石(ZTM)陶瓷可用电熔莫来石和高纯莫来石为原料制备,前者因原料中含有一定量的碱金属离子而使得陶瓷性能在高温下不象后那样呈现增长的趋势,要使工业电熔莫来石原料得到利用并改善陶瓷的性能,必面抑制或排除原料中杂质离子的作用,本文通过引入氧化硼添加剂,减弱了这些杂质离子的作用从而提高了该陶瓷的力学性能。 相似文献
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《Ceramics International》2016,42(5):6244-6262
Advanced ceramics such as silicon carbide offer many desirable characteristics for industrial and commercial use in terms of their high temperature tolerance, wear and abrasive resistance, and corrosion resistance. However, the machining of ceramics into practical forms presents a challenge because of the difficulty and cost involved in the material removal process due to their high hardness and high brittleness. In this work, experiments were conducted to study the effect of various parameters such as depth of cut, table feed, size and density of grit on the metal removal rate, surface roughness, surface and subsurface damages. Mathematical models were developed using the data obtained experimentally considering the significant parameters only. Finally, a genetic algorithm (GA) code has been developed to optimize the ceramic grinding process with multiple objectives. The manufacturer׳s constraints on the basis of functional requirements of the component were also considered in the GA code. The study demonstrates that the grinding process parameters can be varied to achieve better metal removal rate, good surface finish and lower surface and subsurface damages simultaneously. 相似文献
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先进的结构陶瓷材料由于具有一系列优异的性能,在节约能源、节约贵重金属资源、促进环境保护、提高生产效率、延长机器设备寿命、保证高新技术和尖端技术的实现等方面都发挥了积极的作用,受到业内的广泛关注。根据先进的结构陶瓷在工业工程中的应用效益显著,分析了先进结构陶瓷的主要组成物、性能特点及其应用领域,研究了先进结构陶瓷材料的新产品开发,介绍了先进结构陶瓷材料在发动机上的运用实例,同时指出了先进结构陶瓷材料的发展前景及趋势。 相似文献
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Yutaka Sugawara Katsuhiko Onitsuka Shoko Yoshikawa Qichang Xu Robert E. Newnham Kenji Uchino 《Journal of the American Ceramic Society》1992,75(4):996-998
A new type of actuator composed of metal (brass) end caps and piezoelectric ceramics has been developed as a displacement transducer. Shallow cavities positioned between the metal caps and the central ceramic disk convert and amplify the radial displacement of the piezoelectric ceramic into a large axial motion of the metal end caps. Large d 33 coefficients exceeding 2500 pC/N are obtained with the composite actuators. The behavior of the electrically induced strain with geometric variables, such as the thickness of the metal end caps, and with pressing force and driving frequency has been evaluated. Sizeable strains are obtained with both PZT (piezoelectric lead zirconate titanate) and PMN (electrostrictive lead magnesium niobate) ceramics. 相似文献
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《Ceramics International》2023,49(20):33255-33264
As the high-entropy design concept applied to the diboride ceramic system, high-entropy diboride ceramics with a wide range of composition control, is expected to become a new high-performance material for extreme high-temperature environments. Herein, the effects of four transition metal elements (Nb, Ti, Cr, W) on the phase stability and properties of (Hf, Zr, Ta)B2-based high-entropy diboride ceramics are systematically investigated via the first-principles calculations. All components were identified as thermodynamically, mechanically and dynamically stable from enthalpy of formation, elastic and phonon spectrum calculations. Among these, compared with the (Hf, Zr, Ta)B2 ceramics, the addition of Nb and Ti on the metal sublattice is beneficial to improve the mechanical properties of ceramics, including Young's modulus, hardness and fracture toughness, while the introduction of Cr and W weakens the strength of covalently and ionic bonds inside the material, reducing its mechanical properties. The predicted thermophysical properties show that the high-entropy diboride ceramics containing Nb and Ti have better high-temperature comprehensive performance, including higher Debye temperature, thermal conductivity and lower thermal expansion characteristics, which is conducive to the application in extreme high-temperature environments. This research will provide important guidance for the design and development of new high-performance high-entropy diboride ceramics. 相似文献
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Processing Routes to Macroporous Ceramics: A Review 总被引:11,自引:1,他引:10
André R. Studart Urs T. Gonzenbach Elena Tervoort Ludwig J. Gauckler 《Journal of the American Ceramic Society》2006,89(6):1771-1789
Macroporous ceramics with pore sizes from 400 nm to 4 mm and porosity within the range 20%–97% have been produced for a number of well-established and emerging applications, such as molten metal filtration, catalysis, refractory insulation, and hot gas filtration. These applications take advantage of the unique properties achieved through the incorporation of macropores into solid ceramics. In this article, we review the main processing routes that can be used for the fabrication of macroporous ceramics with tailored microstructure and chemical composition. Emphasis is given to versatile and simple approaches that allow one to control the microstructural features that ultimately determine the properties of the macroporous material. Replica, sacrificial template, and direct foaming techniques are described and compared in terms of microstructures and mechanical properties that can be achieved. Finally, directions to future investigations on the processing of macroporous ceramics are proposed. 相似文献
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《Journal of the European Ceramic Society》1999,19(13-14):2465-2474
Highly textured, dense alumina ceramics were fabricated by a new processing route which utilizes a mixture of Al metal powder, alumina powder, alumina platelet (template) particles and a liquid phase former. The process involves dry forming the powder mixture (e.g. uniaxial pressing, and roll compaction) to align the plate-like template particles. The addition of a calcium aluminosilicate glass reduces constrained densification by the template particles and allows attainment of high density at ∼1450°C. The degree of orientation (i.e. r is 1 for a random sample and 0 for a perfectly textured material) and volume fraction of textured material, f, were measured by X-ray-based rocking curve technique and SEM-based stereological analysis, respectively. It has been shown that texture quality (the r parameter) is controlled by initial strain during forming, sintering time and temperature. In addition, alumina ceramics with the volume fraction of textured material ranging from 1 to ∼100% can be obtained. 相似文献
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This is the first of three papers in which the kinetics of formation of chemically bonded phosphate ceramics is discussed. A literature survey indicates that the formation of such ceramics is a three-step process. First, oxides dissolve in a phosphoric acid or an acid phosphate solution and metal ions are released into the solution. The aquoions formed from these cations then react with phosphate anions and form a gel of metal hydrophosphates. In the last step, the saturated gel crystallizes into a ceramic. In this paper, we have proposed that the dissolution is the controlling step and developed a general dissolution model of the kinetics of formation of these ceramics. As an example, the model is used to discuss the kinetics of formation of magnesium phosphate ceramics in detail. In the second and third papers, the model has been used to develop processes to form ceramics of alumina and iron oxides. 相似文献
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