Thermal and mechanical properties of uncrosslinked and chemically crosslinked polyethylene/ethylene vinyl acetate copolymer blends

Uncrosslinked and chemically crosslinked binary blends of low‐ and high‐density polyethylene (PE), with ethylene vinyl acetate copolymer (EVA), were prepared by a melt‐mixing process using 0–3 wt % tert‐butyl cumyl peroxide (BCUP). The uncrosslinked blends revealed two distinct unchanged melting peaks corresponding to the individual components of the blends, but with a reduced overall degree of crystallinity. The crosslinking further reduced crystallinity, but enhanced compatibility between EVA and polyethylene, with LDPE being more compatible than HDPE. Blended with 20 wt % EVA, the EVA melting peak was almost disappeared after the addition of BCUP, and only the corresponding PE melting point was observed at a lowered temperature. But blended with 40% EVA, two peaks still existed with a slight shift toward lower temperatures. Changes of mechanical properties with blending ratio, crosslinking, and temperature had been dominated by the extent of crystallinity, crosslinking degree, and morphology of the blend. A good correlation was observed between elongation‐at‐break and morphological properties. The blends with higher level of compatibility showed less deviation from the additive rule of mixtures. The deviation became more pronounced for HDPE/EVA blends in the phase inversion region, while an opposite trend was observed for LDPE/EVA blends with co‐continuous morphology. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3261–3270, 2007     

Dynamic mechanical properties of styrene butadiene rubber and poly (ethylene-co-vinyl acetate) blends

The dynamic mechanical behaviour of uncrosslinked and crosslinked styrene butadiene rubber/poly (ethylene-co-vinyl acetate) (SBR/EVA) blends was studied with reference to the effects of blend ratio, crosslinking systems, a compatibilizer viz. maleic-anhydride grafted poly [styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS-g-MA), frequency and temperature. The two separate tan δ peaks, obtained during DMA, indicated the immiscibility of SBR/EVA system. The damping properties increased with SBR content for uncrosslinked and crosslinked blends. In the case of crosslinked systems, depending upon the type of crosslinking agent used, the glass transition temperature (T _g) of SBR phase has been found to be shifted to higher temperatures. The damping characteristics of the blends were observed to be affected by the variations in frequency. The addition of the compatibilizer improved the storage modulus and reduced the damping properties. These results have been correlated with the morphology of the blends, attested by scanning electron micrographs. The activation energy for glass transition has been computed. The experimental data on storage modulus were compared with theoretical predictions.     

Photoinitiated crosslinking of ethylene‐vinyl acetate copolymers and characterization of related properties

Photoinitiated crosslinking of EVA in the presence of benzophenone (BP) as photoinitiator and triallyl isocyanurate (TAIC) as crosslinker and characterization of the related properties have been studied by gel determination, heat extension, DSC, DMTA, TGA, and mechanical measurements. The photoinitiated crosslinking efficiency of the EVA‐BP‐TAIC system and various factors affecting the crosslinking process, such as photoinitiator and crosslinker and their concentrations, irradiation temperature, and irradiation atmosphere were studied in detail and optimized by comparison of gel contents. The results show that the EVA samples with a thickness of 1 mm are readily crosslinked to a gel content of above 80% with 5 s UV‐irradiation under optimum conditions. The data from the heat extension and DSC show that the crosslinking density of photocrosslinked EVA increase and their crystallinities decrease with increasing the UV‐irradiation time. At the same time, photocrosslinking of EVA leads to a lowering of the melt temperature and a decrease of heat of fusion. The DMTA results show that photocrosslinking increases the amorphous phase and storage modulus of the crosslinked EVA, but does not change the glass transition temperature. The data from TGA and mechanical tests give evidence that the thermal stability and mechanical properties of photocrosslinked EVA samples are much better than those of the uncrosslinked EVA. POLYM. ENG. SCI., 47:1761–1767, 2007. © 2007 Society of Plastics Engineers     

Dynamic Vulcanization of Thermoplastic Elastomers Based on Poly(Epichlorohydrin-Co-Ethylene Oxide) and Polypropylene

Summary Unvulcanized and dynamically vulcanized blends of poly(epichlorohydrin-co-ethylene oxide) elastomer and polypropylene have been prepared by melt mixing in an internal mixer. The solvent resistance, morphology, dynamic mechanical and mechanical properties of these blends were studied with special reference to the effect of the crosslinking agent content. The swelling behaviour shows that the blends, with and without dynamic vulcanization, present excellent resistance to solvents ASTM A, B, C and D, at room temperature. Morphology study by scanning electron microscopy of the cryofractured surface and analysis of the dynamic mechanical properties of the system indicate that the uncrosslinked blend is immiscible and form a two-phase structure, where the rubber phase was dispersed as domains in the continuous polypropylene matrix. The mechanical properties of the crosslinked blends do not improve by increasing the doses of crosslinking agent.     

Scrutinizing the influence of peroxide crosslinking of dynamically vulcanized EVA/TPU blends with special reference to cable sheathing applications

A novel thermoplastic vulcanizate (TPV) based on the blends of ethylene vinyl acetate/thermoplastic polyurethane (EVA/TPU) at various blend ratios has been developed via dynamic vulcanization at 180 °C using di‐(2‐tert‐butyl peroxy isopropyl) benzene (DTBPIB) peroxide as the cross‐linking agent. Modification of the EVA/TPU blends via dynamic crosslinking significantly improves the tensile strength and modulus of the system and the improvement is more significant for EVA/TPU 50/50 and 60/40 blends. AFM study shows that crosslinked EVA particles are dispersed in the continuous TPU matrix and the dispersed EVA domain sizes are relatively smaller in EVA/TPU 50/50 and 60/40 blends leading to good mechanical properties. FTIR spectroscopy has been used to characterize the specific chemical changes occurring due to dynamic vulcanization. This TPV has excellent retention of physico‐mechanical properties even after reprocessing twice and the blends also have very good thermal resistance as indicated by aging study. The samples were found to exhibit remarkable improvement in oil resistance property as compared to their uncrosslinked counterpart. The creep behavior of the blends significantly improves after dynamic crosslinking and blends with higher TPU content show better creep resistance. Volume resistivity of all the peroxide vulcanized blends is in the range of 10¹³ ohm cm, which is suitable for cable sheathing application. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43706.     

Viscoelastic,thermal, and morphological analysis of HDPE/EVA/CaCO<Subscript>3</Subscript> ternary blends

High density polyethylene (HDPE), calcium carbonate (CaCO₃), and ethylene vinyl acetate (EVA) ternary reinforced blends were prepared by melt blend technique using a twin screw extruder. The thermal properties of these prepared ternary blends were investigated by differential scanning calorimetry. The effect of EVA loading on the melting temperature (T _m) and the crystallization temperature (T _C) was evaluated. It was found that the expected heterogeneous nucleating effect of CaCO₃ was hindered due to the presence of EVA. The melt viscosities of the ternary reinforced blends were affected by the % loading of CaCO₃, EVA, and vinyl acetate content. Viscoelastic analysis showed that there is a reduction of the storage modulus (G′) with increasing of EVA loading as compared to neat HDPE resin or to HDPE/CACO₃ blends only. The morphology of the composites was characterized by scanning electron microscopy (SEM). The dispersion and interfacial interaction between CaCO₃ with EVA and HDPE matrix were also investigated by SEM. We observed two main types of phase structures; encapsulation of the CaCO₃ by EVA and separate dispersion of the phases. Other properties of ternary HDPE/CaCO₃/EVA reinforced blends were investigated as well using thermal, rheological, and viscoelastic techniques.     

Reactive compatibilization of the poly(butylene terephthalate)–EVA blend by maleic anhydride. II. Correlations among gel contents,grafting yields,and mechanical properties

Correlations among the degree of crosslinking of ethylene vinyl acetate copolymer (EVA), the grafting yield of maleic anhydride (MAH) onto EVA, and the mechanical properties of the blends of poly(butylene terephtalate) (PBT) with EVA‐g‐MAH were investigated. The EVA was functionalized by melt grafting reaction in the presence of MAH and dicumyl peroxide (DCP) using a plasticorder. The grafting yield of MAH was increased by increasing the concentration of MAH and DCP. The flexural strength of PBT–EVA‐g‐MAH blends depends on both the grafting yield of MAH and the degree of crosslinking of EVA, while the crosslinked parts of EVA‐g‐MAH hindered rather than improved the tensile strength regardless of the increase of the grafting yield of MAH. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1305–1310, 2003     

Radiation effects on HDPE/EVA blends

In this article, we discuss the radiation effects of high‐density polyethylene (HDPE)/ethylene–vinyl acetate (EVA) copolymer blends. In comparison with the low‐density polyethylene/EVA blends, the EVA content in the HDPE/EVA blends had a lower enhancement effect on radiation crosslinking by γ‐ray irradiation in air. The phenomenon is discussed with the compatibility, morphology, and thermal properties of HDPE/EVA blends. The HDPE/EVA blends were partly compatible in the amorphous region, and radiation crosslinking of the HDPE/EVA blend was less significant, although increasing the amorphous region's content of the HDPE/EVA blends and the vinyl acetate content of EVA were beneficial to radiation crosslinking. The good compatibility was a prerequisite for the enhancement effect of EVA on the radiation crosslinking of the polyethylene/EVA copolymer. The radiation crosslinking and the degradation mechanism of HDPE/EVA blends were examined quantitatively by a novel method, the step analysis process of irradiated HDPE/EVA blends with a thermal gravimetric analysis technique. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 553–558, 2002     

Investigations of environmental stress cracking resistance of HDPE/EVA and LDPE/EVA blends

HDPE/poly(ethylene‐co‐vinylacetate) (EVA) and low‐density polyethylene (LDPE)/EVA blends were tested and compared with respect to their environmental stress cracking resistance (ESCR) using the Bell‐telephone test. The time to failure in the ESCR test improves with increasing EVA content, and considerable improvements were produced for LDPE/EVA blends while small improvements were observed for HDPE/EVA blends. Thermal, rheological, mechanical, and morphological studies were conducted which established a quantitative relationship between morphological features and composition. Furthermore, the failed specimens were further characterized by scanning electron microscopy and fractographic methodology to investigate the failure mechanism for ESCR samples. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39880.     

Effects of peroxide crosslinking on the mechanical and morphological properties of poly(ethylene‐co‐vinyl acetate)/zeolite composites

Uncrosslinked and chemically crosslinked ethylene‐vinyl acetate copolymers (EVAs) with 5–25 volume percentages of zeolite were prepared in a melt‐mixing process and then compression‐molded on a hot‐press machine according to standard test specifications. The mechanical properties measured by tensile test showed a reduction in tensile strength and elongation at break with increasing zeolite content. However, an increasing trend was observed for tensile modulus with addition of zeolite. Experimental results for ultimate stress were compared with those from Pukanszky equation. The experimental data showed a good fit to the Pukanszky model. The improvement in the interfacial interaction for crosslinked composites was also confirmed by this model. Morphological changes of EVA/zeolite composites were analyzed by scanning electron microscopy (SEM). The fractured surface of the composites indicated more complex morphology at higher zeolite loading. The influence of crosslinking induced by 2 wt% of dicumyl peroxide on the properties of EVA/zeolite composites was also investigated. The crosslinked composites showed better tensile properties than the uncrosslinked ones, a result which might be an indication of enhanced interaction between the EVA and zeolite. Density measurements, gel content determinations, and Fourier transform infrared analyses were also performed to evaluate the crosslink content of the composites. The changes in the properties of chemically crosslinked EVA/zeolite composites were observed. Meanwhile, SEM micrographs of the crosslinked EVA/zeolite composites showed better interfacial strength between zeolite and the EVA matrix as compared to that of the uncrosslinked composites. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Effect of dicumyl peroxide and phenolic resin as a mixed curing system on the mechanical properties and morphology of TPVs based on HDPE/ground tire rubber

Thermoplastic vulcanizates (TPVs) are a special group of thermoplastic elastomer with the characteristic that consists of rubber elasticity and the processability of thermoplastic polymers. TPVs based on high density polyethylene (HDPE)/ground tire rubber (GTR) with phenolic resin (HY‐2045) and dicumyl peroxide (DCP) as vulcanizing agents are prepared through dynamic vulcanization in this article. The blends consisting of 40/60 HDPE/GTR are melt‐mixed in an internal mixer and then pressed with a compression molding machine. The aim of this experiment is to study the influence of a compound curing agent system on the mechanical properties of the HDPE/GTR composites. The results indicate that the mechanical properties of the HDPE/GTR blends are improved significantly by adding 4 phr HY‐2045 and 0.3 phr DCP than those of TPVs without any vulcanizing agents after dynamic vulcanization. The X‐ray photoelectron spectroscopy study and the FTIR‐ATR analysis confirmed that the crosslinking phenomenon occurred in the preparation of TPVs; and the gel fraction analysis indicates that the GTR components and the HDPE components of the HDPE/GTR blends are all moderately crosslinked. In addition, the morphology of the HDPE/GTR blends has been investigated by scanning electron microscopy. POLYM. COMPOS., 36:1907–1916, 2015. © 2014 Society of Plastics Engineers     

Exploring the influence of co‐monomer content in the dry crosslinked ethylene octene copolymer based blends

This article illustrates the influence of co‐monomer content in the ethylene octene copolymer (EOC) on the dry curing process of EOC:PDMS rubber blends. The EOC:PDMS blends were prepared by melt mixing in an internal mixer and crosslinked through electron beam radiation method. During electron beam irradiation both the EOC and PDMS phase gets crosslinked; which is evident from the gel content study. From the rheology analysis, it is understood that the EOC with high octene (co‐monomer) content has better radiation crosslinkability as compared with the EOC with low co‐monomer content. Through radiation crosslinking, the physico‐mechanical properties of the EOC:PDMS system was improved significantly. The tensile strength of high co‐monomer content EOC:PDMS 70:30 blends were drastically improved by 49.5% on irradiation with a dosage of 75 kGy. Morphology study of the EOC:PDMS system were carried out by scanning electron microscopy (SEM) and correlated with the physico‐mechanical properties. The radiation crosslinked blends shows higher volume resistivity, lower dielectric constant, and loss as compared with the uncrosslinked counterparts. POLYM. ENG. SCI., 57:1016–1027, 2017. © 2016 Society of Plastics Engineers     

Melt rheology of HDPE/EVA blends: The effects of blend ratio,compatibilization, and dynamic vulcanization

The melt rheological behavior of high‐density polyethylene (HDPE)/ethylene vinyl acetate (EVA) blends has been examined with reference to the effect of blend ratio, shear stress, and temperature. The HDPE/EVA blends exhibit pseudoplastic behavior, and the observed rheological behavior of the blends was correlated with the extrudate morphology. The experimental values of the viscosity were compared with the theoretical models. The effect of maleic‐ and phenolic‐modified PE compatibilizers on the viscosity of H₇₀ blend was analyzed and found that compatibilization did not significantly increase the viscosity. The effect of dynamic vulcanization and temperature on the viscosity was also analyzed. The activation energy of the system decreased with increase in EVA content in the system. The phase continuity and phase inversion points of the blends were theoretically predicted and compared with the experimental values. The melt flow index (MFI) values of the blends were also determined and found that the MFI values decreased with increase in EVA content in the system. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Influence of dynamic crosslinking on the morphology,crystallization, and dynamic mechanical properties of PA6,12/EVA blends

This study investigated the effect of dynamic crosslinking of polyamide 6,12 and random copolymers of ethylene and vinyl acetate blends (PA6,12/EVA) on the morphology, crystallinity, and dynamic mechanical properties. The crosslinking agent was dicumyl peroxide (DCP), and the blends were processed in a torque rheometer. The morphology depended on the DCP content, and all blends exhibited the same crystallinity index. However, with increasing crosslinking degree, the interfacial tackiness (E) values increased from 1.8 to 2.7 nm. The lamellar structures of all blends started forming at approximately 160 °C, close to the temperature of pure polyamide. The crosslinked phase enhanced the pseudo‐elastic behavior of the blends and increased their molecular mobility activation energy. Samples with higher crosslinking degree exhibited smaller permanent deformation (0.01%) than those with low crosslinking. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44206.     

Phase morphology and melt rheological behavior of uncrosslinked and dynamically crosslinked polyolefin blends: role of macromolecular structure

Thermoplastic vulcanizates (TPVs) based on polypropylene (PP) with ethylene–octene copolymer (EOC) and ethylene propylene diene rubber (EPDM) have been prepared by co-agent-assisted peroxide crosslinking system. The study was pursued to explore the influence of two dissimilar polyolefin polymers having different molecular architecture on the state and mode of dispersion of the blend components and their influence on melt rheological properties. The effects of dynamic crosslinking of the PP/EOC and PP/EPDM have been compared with special reference to the concentration of crosslinking agent and ratio of blend components. Morphological analyses show that, irrespective of blend ratio, dynamic vulcanization exhibits a dispersed phase morphology with crosslinked EOC or EPDM particles in the continuous PP matrix. It was found that viscosity ratio plays a crucial role in determining the state and mode of dispersion of blend components in the uncrosslinked system. The lower viscosity and torque values of uncrosslinked and dynamically crosslinked blends of PP/EOC in the melt state indicates that they exhibit better processing characteristics when compared to corresponding PP/EPDM blends.     

Anomalous mechanical behavior upon recycling of poly(phenylene‐ether)‐based thermoplastic elastomer

Recycling of thermoplastic elastomers based on poly (phenylene ether) (PPE) was studied in detail. The quaternary blend comprising of styrene–ethylene–butylene–styrene (SEBS)/ethylene vinyl acetate (EVA)/PPE‐PS (polystyrene) showed improvement in mechanical properties upon recycling, which was correlated with the formation of crosslinked network in the system. Presence of crosslinked network was confirmed by the gel content analysis. The blend components involved in the crosslinking were evaluated by gel morphology analysis. Fourier transform infrared spectroscopy revealed the chemical composition of the crosslinked gel. Crosslinking mechanism was established based on the reactivity of allylic EVA radical during recycling. Rheological study supported the notion of crosslinking upon recycling that resulted in higher storage modulus (G′) as a manifestation of restrained flow by network formation. On the basis of the earlier data, a reaction mechanism for crosslinking was proposed. Finally, structure–property correlation was developed through morphological, chemical, and rheological analysis to understand the anomalous enhancement in mechanical properties upon recycling. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Dynamic mechanical behavior of high‐density polyethylene/ethylene vinyl acetate copolymer blends: The effects of the blend ratio,reactive compatibilization,and dynamic vulcanization

The effects of the blend ratio, reactive compatibilization, and dynamic vulcanization on the dynamic mechanical properties of high‐density polyethylene (HDPE)/ethylene vinyl acetate (EVA) blends have been analyzed at different temperatures. The storage modulus of the blend decreases with an increase in the EVA content. The loss factor curve shows two peaks, corresponding to the transitions of HDPE and EVA, indicating the incompatibility of the blend system. Attempts have been made to correlate the observed viscoelastic properties of the blends with the blend morphology. Various composite models have been used to predict the dynamic mechanical data. The experimental values are close to those of the Halpin–Tsai model above 50 wt % EVA and close to those of the Coran model up to 50 wt % EVA in the blend. For the Takayanagi model, the theoretical value is in good agreement with the experimental value for a 70/30 HDPE/EVA blend. The area under the loss modulus/temperature curve (LA) has been analyzed with the integration method from the experimental curve and has been compared with that obtained from group contribution analysis. The LA values calculated with group contribution analysis are lower than those calculated with the integration method. The addition of a maleic‐modified polyethylene compatibilizer increases the storage modulus, loss modulus, and loss factor values of the system, and this is due to the finer dispersion of the EVA domains in the HDPE matrix upon compatibilization. For 70/30 and 50/50 blends, the addition of a maleic‐modified polyethylene compatibilizer shifts the relaxation temperature of both HDPE and EVA to a lower temperature, and this indicates increased interdiffusion of the two phases at the interface upon compatibilization. However, for a 30/70 HDPE/EVA blend, the addition of a compatibilizer does not change the relaxation temperature, and this may be due to the cocontinuous morphology of the blends. The dynamic vulcanization of the EVA phase with dicumyl peroxide results in an increase in both the storage and loss moduli of the blends. A significant increase in the relaxation temperature of EVA and a broadening of the relaxation peaks occur during dynamic vulcanization, and this indicates the increased interaction between the two phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2083–2099, 2003     

Mechanical properties of polypropylene/crosslinked rubber blends

Mechanical properties of rubber-modified polymers are not single-valued functions of rubber/matrix type and rubber content, but also vary with processing conditions. The variations in mechanical properties with processing conditions arise mainly from changes in rubber-phase dispersion. In our past work, by lightly crosslinking the rubbers to increase their melt tenacity and strength, we have succeeded in producing fine and consistent dispersions despite diverse processing conditions. In this study, mechanical properties of polypropylene/lightly crosslinked rubber blends are compared with those of polypropylene/uncrosslinked rubber blends. The results indicate that, like dispersion, mechanical properties of polypropylene/crosslinked rubber blends also appear to be consistent and independent of process variables. The influences on mechanical behavior of degree of crosslinking, rubber content, and rubber/matrix type are also discussed.     

Morphology,rheological, crystallization behavior,and mechanical properties of poly(L‐lactide)/ethylene‐co‐vinyl acetate blends with different VA contents

Poly(L‐lactide)/ethylene‐co‐vinyl acetate (PLLA/EVA) blends with different contents of Vinyl Acetate (VA) in EVA phase were prepared through melt blending process. Although the composition of the blends was invariant (70/30), different phase morphologies were observed, namely, sea‐island morphologies for the blends with VA contents of 7.5, 18, and 28 wt %, whereas approximate co‐continuous morphology for the blend with VA content of 40 wt % was observed. The interfacial interaction between PLLA and EVA was visualized by Fourier transform infrared and rheological measurements. The nonisothermal and isothermal crystallization behaviors of the blends were investigated by wide angle X‐ray diffraction, Differential scanning calorimetry, and polarization optical microscope. Post‐thermal treatment was applied to improve the crystalline structure of PLLA. The results show that all the samples are mainly in amorphous state during the injection molding process. However, annealing promotes the second crystallization of PLLA matrix, leading to the improvement of the crystalline structure. Especially, the effect of annealing on crystalline structure of PLLA matrix is greatly dependent on the VA content of EVA. As expected, addition of EVA results in the improvement of the ductility and fracture toughness of the blends. The decreased tensile modulus and tensile strength can be enhanced through annealing process. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of EVA copolymer on properties of different polyethylenes in silane crosslinking process

Abstract

The effect of molecular structure of polyethylene (PE) [low density PE (LDPE), linear LDPE and high density PE] and silane/peroxide concentration on the grafting level and gel content in silane crosslinking process has been studied. The effect of incorporation of ethylene vinyl acetate (EVA) copolymer on the rate of crosslinking and thermal properties of PEs has been reported. The order of gel content was LDPE>linear LDPE>high density PE. With the incorporation of EVA, the rate of crosslinking increased. The degree of crystallinity did not change with crosslinking significantly. However, the shape of melting and crystallisation peaks changed, and two regions due to gel and sol parts were formed. In EVA/PE blends, two melting points were observed for both crosslinked and uncrosslinked samples. The SEM images showed the droplet matrix morphology with the EVA as the dispersed phase, especially for EVA/LDPE blend. The EVA/PE blends failed in hot set test, while the origin of PEs passed the hot set test successfully.