Conformable Tire Patch Loading for FRP Composite Bridge Deck

Fiber-reinforced polymer (FRP) composites are increasingly being used in bridge deck applications. However, there are currently only fledgling standards to design and characterize FRP deck systems. One area that should be addressed is the loading method for the FRP deck. It has been observed that the type of loading patch greatly influences the failure mode of a cellular FRP deck. The contact pressure distribution of a real truck loading is nonuniform with more concentration near the center of the contact area as a result of the conformable contact mechanics. Conversely, the conventional rectangular steel patch on a FRP deck act like a rigid flat punch and produces stress concentration near the edges. A proposed simulated tire patch has been examined for loading a cellular FRP deck with the load distribution characterized by a pressure sensitive film sensor and three-dimensional contact analysis using ANSYS. A loading profile is proposed as a design tool for analyzing FRP deck systems for strength and durability. Local top surface strains and displacements of the cellular FRP deck are found to be higher with proposed loading profile compared to those for the conventional uniformly distributed loading. Parametric studies on the deck geometry show that the global displacement criterion used for characterizing bridge deck is inadequate for a cellular FRP deck and that the local effects must be considered.     

Laboratory and Field Performance of Cellular Fiber-Reinforced Polymer Composite Bridge Deck Systems

This paper addresses the laboratory and field performance of multicellular fiber-reinforced polymer (FRP) composite bridge deck systems produced from adhesively bonded pultrusions. Two methods of deck contact loading were examined: a steel patch dimensioned according to the AASHTO Bridge Design Specifications, and a simulated tire patch constructed from an actual truck tire reinforced with silicon rubber. Under these conditions, deck stiffness, strength, and failure characteristics of the cellular FRP decks were examined. The simulated tire loading was shown to develop greater global deflections given the same static load. The failure mode is localized and dominated by transverse bending failure of the composites under the simulated tire loading as opposed to punching shear for the AASHTO recommended patch load. A field testing facility was designed and constructed in which FRP decks were installed, tested, and monitored to study the decks’ in-service field performance. No significant loss of deck capacity was observed after more than one year of field service. However, it was shown that unsupported edges (or free edges) are undesirable due to transitional stiffness from approach to the unsupported deck edge.     

Performance Evaluation of FRP Composite Deck Considering for Local Deformation Effects

We examine here the replacement of a deteriorated concrete deck in the historic Hawthorne Street Bridge in Covington, Va. with a lightweight fiber-reinforced polymer (FRP) deck system (adhesively bonded pultruded tube and plate assembly) to increase the load rating of the bridge. To explore construction feasibility, serviceability, and durability of the proposed deck system, a two-bay section (9.45 by 6.7?m) of the bridge has been constructed and tested under different probable loading scenarios. Experimental results show that the response of the deck is linear elastic with no evidence of deterioration at service load level (HS-20). From global behavior of the bridge superstructure (experimental data and finite- element analysis), degree of composite action, and load distribution factors are determined. The lowest failure load (93.6?kips or 418.1?kN) is about 4.5 times the design load (21.3?kips or 94?kN), including dynamic allowance at HS-20. The failure mode is consistent in all loading conditions and observed to be localized under the loading patch at the top plate and top flange of the tube. In addition to global performance, local deformation behavior is also investigated using finite-element simulation. Local analysis suggests that local effects are significant and should be incorporated in design criteria. Based on parametric studies on geometric (thickness of deck components) and material variables (the degree of orthotropy in pultruded tube), a proposed framework for the sizing and material selection of cellular FRP decks is presented for future development of design guidelines for composite deck structures.     

Finite-Element Modeling and Development of Equivalent Properties for FRP Bridge Panels

Fiber-reinforced polymer (FRP) composite materials are increasingly making their way into civil engineering applications. To reduce the self-weight and also achieve the necessary stiffness, sandwich panels are commonly used for FRP bridge decks. However, due to the geometric complexity of the FRP sandwich deck, convenient analysis and design methods for FRP bridge deck have not been developed. The present study aims at developing equivalent properties for a complicated sandwich panel configuration using finite-element modeling techniques. With equivalent properties, the hollowed sandwich panel can be transformed into an equivalent solid orthotropic plate, based on which deflection limits can be evaluated and designed. A procedure for the in-plane axial properties of the sandwich core has first been developed, followed by developing the out-of-plane panel properties for bending behavior of the panel. An application is made in the investigation of the stiffness contribution of wearing surface to the total stiffness of bridges with FRP panels. The wearing surface contribution is not usually accounted for in a typical design of bridges with traditional deck systems.     

Performance of Tube and Plate Fiberglass Composite Bridge Deck

A composite bridge deck system assembled from glass∕polyester pultruded components has been developed. This system utilizes square tubes running transverse to the traffic direction, mechanically fastened and bonded together, and flat cover plates bonded to the tubes with an epoxy adhesive and through-anchored to the deck support structure using mechanical connectors. A 4.27 × 1.22 m section of the deck system integrally connected to the superstructure at a 1.2 m girder spacing was tested to failure under a single patch loading. The results indicate a factor of safety of 4 on strength and a deflection-to-span ratio of about L∕300. Another section of the deck was fatigued to 3,000,000 cycles under service loading at a load ratio of R = 0.1 and a nominal frequency of 3 Hz. Results from these tests indicate no loss in stiffness up to 3,000,000 cycles. Following the fatigue testing, this section was also tested to failure; no loss in strength was observed. In addition, a finite-element model of the laboratory tests was developed. The results from the model showed good correlation to deflections and longitudinal strains measured during the tests.     

Retrofit of a Three-Span Slab Bridge with Fiber Reinforced Polymer Systems—Testing and Rating

A 45-year old, three-span reinforced concrete slab bridge with insufficient capacity was retrofitted with 76.2- and 127-mm wide bonded carbon fiber-reinforced polymer (FRP) plates, 102-mm wide bonded carbon FRP plates with mechanical anchors at the ends, and bonded carbon FRP fabrics. The use of four systems in one bridge provided a unique opportunity to evaluate field installation issues and to examine the long-term performance of each system under identical traffic and environmental conditions. Using controlled truckload tests, the response of the bridge before retrofitting, shortly after retrofitting, and after one year of service was measured. The stiffness of the FRP systems was small in comparison to the stiffness of the bridge deck, and accordingly the measured deflections did not change noticeably after retrofitting. The measured strains suggest participation of the FRP systems, and more importantly, the strength of the retrofitted bridge was increased. A detailed 3D finite-element model of the original and retrofitted bridge was developed and calibrated based on the measured deflections. The model was used to predict more accurately the demands for computing the rating factors. The addition of FRP plates and fabrics led to a 22% increase in the rating factor and corresponding load limits. During a one-year period, traffic loading and environmental exposure did not apparently affect the performance of the FRP systems. The increased capacity and acceptable performance of the FRP systems enabled the engineers to remove the load limits in order to resume normal traffic. Future tests are necessary to monitor the long-term behavior of the FRP systems.     

Sustained-Load and Fatigue Performance of a Hybrid FRP-Concrete Bridge Deck System

The design and construction of bridge systems with long-term durability and low maintenance requirements is a significant challenge for bridge engineers. One possible solution to this challenge could be through the use of new materials, e.g., fiber-reinforced polymer (FRP) composites, with traditional materials that are arranged as an innovative hybrid structural system where the FRP serves as a load-carrying constituent and a protective cover for the concrete. This paper presents the results of an experimental investigation designed to evaluate the performance of a 3/4 scale hybrid FRP-concrete (HFRPC) bridge deck and composite connection under sustained and repeated (fatigue) loading. In addition, following the sustained-load and fatigue portions of the experimental study, destructive testing was performed to determine the first strength-based limit state of the hybrid deck. Results from the sustained-load and fatigue testing suggest that the HFRPC deck system might be a viable alternative to traditional cast-in-place reinforced concrete decks showing no global creep behavior and no degradation in stiffness or composite action between the deck and steel girders after 2 million cycles of dynamic loading with a peak load of 1.26 times the scaled tandem load (TL). Furthermore, the ultimate strength test showed that the deck failed prior to the global superstructure at a load approximately six times the scaled TL.     

Dynamic Behavior of Orthotropic Rectangular Plates under Moving Loads

The dynamic behavior of an orthotropic plate simply supported on a pair of parallel edges and under a system of moving loads is analyzed based on Lagrange equation and modal superposition. Thin plate theory is assumed for the plate model and no restriction is placed on the type of loading. Parameters of the plate affecting its dynamic behavior are discussed, and a new classification of the plates for computing the mode shapes and natural frequencies is proposed. The impact factors and the dynamic responses of a typical bridge deck are studied using the proposed method. Preliminary results indicate that the effect of eccentric loads on the impact factor depends on the proportion ratio between the flexural and torsional rigidities of the bridge deck, and the multilane loading case is less critical than a single-lane loading case.     

Construction Engineering Process and Knowledge Requirements for Fostering Creative Design Solutions on Infrastructure Projects

Construction engineering for major infrastructure projects covers a wide range of activities to evaluate and select the techniques for assembling materials and components. Construction engineering inherently presents a very challenging opportunity for creative design, particularly on infrastructure projects. This construction engineering activity can be described as one of creating and developing workable, cost-effective, low-risk technical solutions for an array of infrastructure construction problems that must be solved from the plans and specifications stage through facility completion. The purpose of this paper is to illustrate a 10-step construction engineering process and define important knowledge requirements to foster creative design solutions using four case studies, including (1) positioning and holding a concrete bridge caisson in a 7-knot tidal current for a 4-month period; (2)?skidding a 55,000-t immersed tube tunnel element 200?m on dry land from casting site to launch site; (3)?building a major dam without the use of river diversion or on-site dewatering systems; and (4)?building underwater bridge piers without the use of conventional bottom-founded cofferdams. The creative design process was able to successfully devise a plan for solving highly technical construction challenges using a process-based approach. The key requirements of knowledge, skill, and experience necessary to perform these activities are presented to assist construction engineers in preparing for these creative opportunities.     

Experimental Characterization and Optimization of Hybrid FRP/RC Bridge Superstructure System

An experimental investigation was performed to assess the performance of a hybrid fiber-reinforced polymer/reinforced concrete bridge system. The full-scale laboratory specimen was representative of an 813?mm (32?in.) wide strip of a completed bridge in San Patricio County, Tex. The specimen was first subjected to static loading prior to casting the reinforced concrete deck. Displacement, strain, and acoustic emission were recorded. After completion of the nondestructive static loading a reinforced concrete deck was cast in the laboratory to represent one unit of the completed bridge. Load was statically applied with several increased load cycles until failure occurred at a load level exceeding 18 times the calculated design load. The results of the static testing indicated that the original design of the hybrid bridge was very conservative. An optimized design of the hybrid bridge was then derived. The static load testing program and the resulting optimized design are described.     

Compound Shear-Flexural Capacity of Reinforced Concrete–Topped Precast Prestressed Bridge Decks

Modern concrete bridge decks commonly consist of stay-in-place (SIP) precast panels seated on precast concrete beams and topped with cast-in-place (CIP) reinforced concrete. Such composite bridge decks have been experimentally tested by various researchers to assess structural performance. However, a failure theory that describes the failure mechanism and accurately predicts the corresponding load has not been previously derived. When monotonically increasing patch loads are applied, delamination occurs between the CIP concrete and SIP panels, with a compound shear-flexure mechanism resulting. An additive model of flexural yield line failure in the lower SIP precast prestressed panels and punching shear in the upper CIP-reinforced concrete portion of the deck system is derived. Analyses are compared to full-scale experimental results of a tandem wheel load straddling adjacent SIP panels and a trailing wheel load on a single panel. Alone, both yield line and punching-shear theories gave poor predictions of the observed failure load; however, the proposed compound shear-flexure failure mechanism load capacities are within 2% accuracy of the experimentally observed loads. Better estimation using the proposed theory of composite SIP-CIP deck system capacities will aid in improving the design efficiency of these systems.     

Fatigue Life Evaluation of Concrete Bridge Deck Slabs Reinforced with Glass FRP Composite Bars

Since bridge deck slabs directly sustain repeated moving wheel loads, they are one of the most bridge elements susceptible to fatigue failure. Recently, glass fiber-reinforced polymer (FRP) composites have been widely used as internal reinforcement for concrete bridge deck slabs as they are less expensive compared to the other kinds of FRPs (carbon and aramid). However, there is still a lack of information on the performance of FRP–reinforced concrete elements subjected to cyclic fatigue loading. This research is designed to investigate the fatigue behavior and fatigue life of concrete bridge deck slabs reinforced with glass FRP bars. A total of five full-scale deck slabs were constructed and tested under concentrated cyclic loading until failure. Different reinforcement types (steel and glass FRP), ratios, and configurations were used. Different schemes of cyclic loading (accelerated variable amplitude fatigue loading) were applied. Results are presented in terms of deflections, strains in concrete and FRP bars, and crack widths at different levels of cyclic loading. The results showed the superior fatigue performance and longer fatigue life of concrete bridge deck slabs reinforced with glass FRP composite bars.     

Transverse Cracking of Concrete Bridge Decks: Effects of Design Factors

Early transverse cracking is one of the dominant forms of bridge deck defects experienced by a large number of transportation agencies. These cracks often initiate soon after the bridge deck is constructed, and they are caused by restrained shrinkage of concrete. Transverse cracks increase the maintenance cost of a bridge structure and reduce its life span. Most of the past efforts addressing transverse bridge deck cracking have focused on changes over the years in concrete material properties and construction practices. However, recent studies have shown the importance of design factors on transverse bridge deck cracking. This paper presents results of a comprehensive finite-element (FE) study of deck and girder bridge systems to understand and evaluate crack patterns, stress histories, as well as the relative effect of different design factors such as structural stiffness on transverse deck cracking. The results of this study demonstrate the development of transverse deck cracking and emphasize the importance of these design factors. They also recommend preventive measures that can be adopted during the design stage in order to minimize the probability of transverse deck cracking.     

Probability of Drift Blockage at Bridge Decks

Drift seriously increases the destructive power of a flood event. Drift accumulations and blockages at river bridges are a widespread problem, possibly leading to their total destruction. Although drift is a major threat, limited knowledge is currently available on the likelihood of drift blocking. Drift either accumulates at a single pier, or it spans between two or more piers, or it gets blocked at the bridge deck. The main purpose of this experimental study is to analyze the drift-blocking probability at bridge decks depending on: (1)?drift dimensions, (2)?freeboard, (3)?flow characteristics, and (4)?bridge characteristics. Systematic model tests include the accumulation of both single logs and rootstocks. The test flow conditions represent a major flood event, where the freeboard tends to zero and the drift is able to touch the bridge deck. The results indicate significant effects of the freeboard, the approach flow Froude number, and the bridge characteristics on drift accumulation. They allow for an estimation of the blocking probability and therefore can be used as a risk assessment tool to identify endangered bridges prior to a flood event. The model tests demonstrate further the randomness of the blocking process, resulting occasionally in a wide scatter of data.     

Critical Evaluation of Strain Measurements in Glass Fiber-Reinforced Polymer Bridge Decks

An experimental study of principal strains and deflections of glass fiber-reinforced polymer (GFRP) composite bridge deck systems is presented. The experimental results are shown to correlate well with those of an analytical model. While transverse strains and vertical deflections are observed to be consistent, repeatable, and predictable, longitudinal strains exhibit exceptional sensitivity to both strain sensor and applied load location. Large, reversing strain gradients are observed in the longitudinal direction of the bridge deck. GFRP deck system geometry, connectivity, material properties, and manufacturing imperfections coupled with the observed strains suggest that the performance of these structures should be assessed under fatigue loading conditions. Recommendations for accurately assessing longitudinal strain in GFRP bridge decks are made, and a review of existing data is suggested.     

Experimental Study on the Performance of Approach Slabs under Deteriorating Soil Washout Conditions

In the U.S. bridge design practice, an approach slab is commonly provided to facilitate a smooth transition from the highway pavement to the bridge deck. Maintenance of bridge approaches often necessitates the repair or replacement of approach slabs owing to damage from heavy traffic loads, washout of fill materials, and settlement of the approach embankment. Approach slab damage because of embankment settlement is considered a more common problem and has been extensively investigated in the literature. In this paper, performance of the approach slab degraded by void formation underneath the slab is examined by load testing. Full-size approach-slab specimens were tested under increasing magnitude up to four times AASHTO HS20-44 design truck loads. The test matrix included four slab specimens with the following details: (1)?conventional steel reinforcement representative of current California design; (2)?steel reinforcement replaced by a double-layer pultruded fiber-reinforced polymer grating; (3)?steel reinforcement replaced by glass fiber-reinforced polymer rebars; and (4)?incorporation of steel and polyvinyl alcohol fibers in the concrete mix and removal of top longitudinal and transverse steel. Results indicated that the slabs show satisfactory performance under standard HS20-44 design truck load. Tests also revealed that these slabs exhibited similar performance in terms of stiffness, deformation, and crack pattern when fully supported, but registered noticeable difference in performance under deteriorating soil washout conditions. The fiber-reinforced concrete slab in general showed the best crack control and the smallest deflection and end rotation among the four slabs.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

LRFD Orthotropic Plate Model for Live Load Moment in Filled Grid Decks

Due to the orthogonal elastic properties and significant two-way bending action, orthotropic plate theory may best be used to describe the behavior of concrete filled grid bridge decks. The current AASHTO LRFD specification employs an orthotropic plate model with a single patch load to predict live load moment in concrete filled grid bridge decks, which may not be conservative. This paper presents alternative equations to predict maximum moments, based on classical orthotropic plate theory, which include multiple patch loads, both the LRFD design truck and tandem load cases, and the two most common deck orientations. The predicted moments are verified through finite-element analyses.     

FEA of Complex Bridge System with FRP Composite Deck

Innovative fiber-reinforced polymer (FRP) composite highway bridge deck systems are gradually gaining acceptance in replacing damaged/deteriorated concrete and timber decks. FRP bridge decks can be designed to meet the American Association of State Highway and Transportation Officials (AASHTO) HS-25 load requirements. Because a rather complex sub- and superstructure system is used to support the FRP deck, it is important to include the entire system in analyzing the deck behavior and performance. In this paper, we will present a finite-element analysis (FEA) that is able to consider the structural complexity of the entire bridge system and the material complexity of an FRP sandwich deck. The FEA is constructed using a two-step analysis approach. The first step is to analyze the global behavior of the entire bridge under the AASHTO HS-25 loading. The next step is to analyze the local behavior of the FRP deck with appropriate load and boundary conditions determined from the first step. For the latter, a layered FEA module is proposed to compute the internal stresses and deformations of the FRP sandwich deck. This approach produces predictions that are in good agreement with experimental measurements.     

Design and Evaluation of Experimental Bridges in Tennessee

This paper describes the design and evaluates the adequacy of the moment connection of an experimental two-span highway bridge designed by the Tennessee Department of Transportation. The Massman Drive Bridge is an experimental design that unifies the construction economy of simple span bridges and the structural economy of continuous span bridges. The experimental connection, consisting of cover plates and kicker wedge plates, is used to connect the two adjoining girders over the center pier. As a result, the bridge is designed to function as a continuous bridge during the deck pour and behave compositely with the reinforced concrete deck under the live load. After completing a moment comparison analysis, it is concluded that the Massman Drive Bridge indeed acts as continuous over the pier as it was designed.