Binary Pt–Pd and ternary Pt–Pd–Ru nanoelectrocatalysts for direct methanol fuel cells

Nano-sized binary and ternary alloys are synthesized by polyol process on Vulcan XC72-R support. Nanostructured binary Pt–Pd/C catalysts are prepared either by co-deposition or by depositing on each other. Ternary Pt–Pd–Ru/C catalysts are prepared by co-deposition. The structural characteristics of the nanocatalysts are examined by TEM and XRD. Their electrocatalytic activity toward methanol oxidation and CO stripping curves were measured by electrochemical measurements and compared with that of commercial Pt/C catalyst. The results show that the binary nanocatalyst prepared by depositing the Pt precursor colloids on Pd-Vulcan XC-72R are more active toward methanol oxidation than that of the co-deposited binary alloy nanocatalyst. The co-deposited ternary Pt–Pd–Ru/C nanocatalyst based membrane electrodes assembly shows higher power density compared to the binary nanocatalysts as well as commercial Pt/C catalyst in direct methanol fuel cell. Significantly higher catalytic activity of the nanocatalysts toward methanol oxidation compared to that of the commercial Pt/C is believed to be due to lower level of catalyst poisoning.     

Evaluation of Pt–Ru–Ni and Pt–Sn–Ni catalysts as anodes in direct ethanol fuel cells

In this study, the electrooxidation of ethanol on carbon supported Pt–Ru–Ni and Pt–Sn–Ni catalysts is electrochemically studied through cyclic voltammetry at 50 °C in direct ethanol fuel cells. All electrocatalysts are prepared using the ethylene glycol-reduction process and are chemically characterized by energy-dispersive X-ray analysis (EDX). For fuel cell evaluation, electrodes are prepared by the transfer-decal method. Nickel addition to the anode improves DEFC performance. When Pt₇₅Ru₁₅Ni₁₀/C is used as an anode catalyst, the current density obtained in the fuel cell is greater than that of all other investigated catalysts. Tri-metallic catalytic mixtures have a higher performance relative to bi-metallic catalysts. These results are in agreement with CV results that display greater activity for PtRuNi at higher potentials.     

Mechanically activated Pt–Ni and Pt–Co alloys as electrocatalysts in the oxygen reduction reaction

Mixtures of powders of platinum with nickel or cobalt to obtain Ni_0.75Pt_0.25 or Co_0.75Pt_0.25 were mechanical alloyed by high energy ball milling. The results of crystal structure, morphology and electrocatalytic performance are presented for mechanically activated powders after 3 and 9 h of ball milling. Total solid solutions of Ni and Co with platinum were analyzed by X-ray diffraction after 3 h of ball milling. After 9 h of ball milling, in both cases, the total solid solution was accompanied by the appearance of NiO or CoO and ZrO associated with a redox reaction with the milling media. The presence of zirconium monoxide was confirmed by energy dispersive spectroscopy analysis. In both cases, an amorphization was detected. X ray absorption spectroscopy measurements showed changes in atomic and electronic environment of platinum, a reduction of the distance to the first coordination sphere and increased d-band vacancy vs pure Pt and Pt nanoparticles were observed for both studied systems. The electrocatalytic activity was determined using cyclic and linear voltammetry. The Co_0.75Pt_0.25 alloy milled for 9 h showed a higher electrochemical activity for the oxygen reduction reaction (ORR) compared with the other samples, including Pt-Etek. The degree of the ORR electrochemical activity was correlated with the presence of ZrO, which could affect the oxygen adsorption and improve the catalytic activity for the oxygen reduction reaction.     

Electrodeposition of Pt–Ru and Pt–Ru–Ni nanoclusters on multi-walled carbon nanotubes for direct methanol fuel cell

A full-electrochemical method is developed to deposit three dimension structure (3D) flowerlike platinum-ruthenium (PtRu) and platinum-ruthenium-nickel (PtRuNi) alloy nanoparticle clusters on multi-walled carbon nanotubes (MWCNTs) through a three-step process. The structure and elemental composition of the PtRu/MWCNTs and PtRuNi/MWCNTs catalysts are characterized by transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDX), X-ray polycrystalline diffraction (XRD), IRIS advantage inductively coupled plasma atomic emission spectroscopy (ICP-AES), and X-ray photoelectron spectroscopy (XPS). The presence of Pt(0), Ru(0), Ni(0), Ni(OH)₂, NiOOH, RuO₂ and NiO is deduced from XPS data. Electrocatalytic properties of the resulting PtRu/MWCNTs and PtRuNi/MWCNTs nanocomposites for oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) are investigated. Compared with the Pt/MWCNTs, PtNi/MWCNTs and PtRu/MWCNTs electrodes, an enhanced electrocatalytic activity and an appreciably improved resistance to CO poisoning are observed for the PtRuNi/MWCNTs electrode, which are attributed to the synergetic effect of bifunctional catalysis, three dimension structure, and oxygen functional groups which generated after electrochemical activation treatment on MWCNTs surface. The effect of electrodeposition conditions for the metal complexes on the composition and performance of the alloy nanoparticle clusters is also investigated. The optimized ratios for PtRu and PtRuNi alloy nanoparticle clusters are 8:2 and 8:1:1, respectively, in this experiment condition. The PtRuNi catalyst thus prepared exhibits excellent performance in the direct methanol fuel cells (DMFCs). The enhanced activity of the catalyst is surely throwing some light on the research and development of effective DMFCs catalysts.     

Performance studies of Pd–Pt and Pt–Pd–Au catalyst for electro-oxidation of glucose in direct glucose fuel cell

Platinum is employed as anode catalyst for low temperature electro-oxidation of glucose in direct glucose fuel cell (DGFC), but it suffers from poisoning by intermediate oxidation products. In the present investigation, palladium and gold precursors are added with platinum precursor to form low metal loading (∼15–20% by wt.) carbon supported catalyst by NaBH₄ reduction technique. The prepared PtPdAu/C (metal ratio 1:1:1) and PdPt/C (metal ratio 4:1) catalysts are tested in DGFC. The Physical characterization of electro-catalysts by scanning electron microscope, transmission electron microscope, energy dispersive X-ray, X-ray diffraction and thermo-gravimetric analysis confirms the formation of nano-sized metal particles on carbon substrate with two prominent homogeneous bi- or tri-metallic crystal phases for PtPdAu/C. The cyclic voltammetry studies carried out for glucose (0.05 M) oxidation in (0.5 M KOH) alkaline medium shows the metal catalysts can efficiently electro-oxidize glucose. The catalysts tested as anode in a batch type DGFC using commercial activated charcoal as cathode produced peak power density of 0.52 mW cm⁻² for both PdPt/C and PtPdAu/C in 0.3 M glucose in 1 M KOH solution.     

Methanol oxidation on carbon-supported Pt–Ru–Ni ternary nanoparticle electrocatalysts

Methanol oxidation on carbon-supported Pt–Ru–Ni ternary alloy nanoparticles was investigated based on the porous thin-film electrode technique and compared with that on Johnson–Matthey Pt–Ru alloy catalyst. Emphasis is placed on the effect of alloying degree on the electrocatalytic activity and stability of the ternary catalysts. The as-prepared Pt–Ru–Ni nanoparticles exhibited a single phase fcc disordered structure, and a typical TEM image indicates that the mean diameter is ca. 2.2 nm, with a narrow particle size distribution. Also, the as prepared Pt–Ru–Ni catalysts exhibited significantly enhanced electrocatalytic activity and good stability for methanol oxidation in comparison to commercial Pt–Ru catalyst available from Johnson–Matthey. The highest activity of methanol oxidation on Pt–Ru–Ni catalysts was found with a Pt–Ru–Ni atomic ratio of 60:30:10 and at a heat-treatment temperature of ca. 175 °C. The significantly enhanced catalytic activity for methanol oxidation is attributed to the high dispersion of the ternary catalyst, to the role of Ni as a promotion agent, and especially to the presence of hydroxyl Ru oxide. Moreover, the stability of the ternary nanocatalytic system was found to be greatly improved at heat-treatment temperatures higher than ca. 250 °C, likely due to a higher alloying degree at such temperatures for the ternary catalysts.     

Methanol electrooxidation at Pt–Ru–W sputter deposited on Au substrate

This work reports an improved electrocatalytic activity for methanol oxidation at Pt–Ru–W electrode sputter deposited on Au substrate. The performance of Pt–Ru–W was compared with that of Pt–W and of Pt–Ru alloy electrodes. All the alloys tested exhibited catalytic activity higher than Pt. Among the alloys tested, the Pt–Ru–W demonstrated a significant cathodic shift in the onset potential and a remarkable enhancement in the current density for methanol oxidation reaction (MOR). The onset potentials for the MOR matched well the anodic peak potentials recoded in the base electrolyte (H₂SO₄), i.e., 0.15 V versus Ag/AgCl for Pt–Ru–W and 0.35 V versus Ag/AgCl for Pt–W and Pt–Ru electrodes. From these findings, it was postulated that the background peak current generates oxide species necessary to complete the methanol oxidation to CO₂. Next, it was observed that the current density at Pt–Ru–W electrode decreased when the Au substrate was changed to Pt, C, or Si, although, the onset potential for MOR remained almost unaffected by the nature of the substrate. Afterwards, the effect of Au substrate on methanol oxidation at Au-based alloy electrodes was investigated.     

Fe–P and Fe–P–Pt co-deposits as hydrogen electrodes in alkaline solution

Fe–P and Fe–P–Pt alloys for use as electrodes for alkaline water electrolysis are prepared by an electroplating technique which employs an acidic complex bath solution. After heat treatment, the plated alloys act as effective electrocatalytic materials by lowering the hydrogen overpotential sufficiently. The improved electrocatalytic activity is due to an increase in effective surface area, a change in surface features upon heat treatment, and the presence of traces of platinum. Electrodes of the plated alloys are stable even in a highly corrosive electrolytic medium (6 M KOH).     

Alcohol electrooxidation at Pt and Pt–Ru sputtered electrodes under elevated temperature and pressurized conditions

The electrooxidation properties of methanol and 2-propanol, which are both promising candidates for direct alcohol fuel cells (DAFCs), have been studied under elevated temperature and pressurized conditions. Sputter-deposited Pt and Pt–Ru electrodes were well-characterized and utilized for the electrochemical measurement of the alcohol oxidation at 25–100 °C. The Pt electrode prepared at 600 °C had a flat surface, and the Pt–Ru formed an alloy. The electrochemical measurements were carried out in a gas-tight cell under elevated temperature, which accompanies the pressurized condition. This is a representative example of the DAFC rising temperature operation. As a result, at 25 °C, the onset potential of the 2-propanol oxidation is about 400 mV more negative than that of the methanol oxidation, and current density of the 2-propanol oxidation exceeds that of the methanol oxidation. Conversely, at 100 °C, the methanol oxidation current density overcomes that of 2-propanol, and the onset potentials of the two are almost the same. The highest current density for the methanol oxidation is obtained at the Pt:Ru = 50:50 electrode, whereas at the Pt:Ru = 35:65 for the 2-propanol oxidation. A Tafel plot analysis was employed to investigate the reaction mechanism. For the methanol oxidation, the number of electrons transferred during the rate-determining process is estimated to be 1 at 25 °C and 2 at 100 °C. This suggests that the methanol reaction mechanism differs at 25 and 100 °C. In contrast, the rate-determining process of the 2-propanol oxidation at 25 and 100 °C was expected to be 1-electron transfer which accompanies the proton-elimination reaction to produce acetone. Consequently, it is deduced that methanol and 2-propanol have an advantage under the rising temperature and room temperature operation, respectively.     

Tailoring a Pt–Ru catalyst for enhanced methanol electro-oxidation

A carbon-supported (1:1) Pt–Ru (Pt–Ru/C) alloy catalyst has been prepared in-house by the sulfito-complex route, and has been tailored to achieve enhanced activity towards methanol electro-oxidation by annealing it at varying temperatures in air. The catalyst samples annealed between 250 and 300 °C in air for 30 min exhibit superior catalytic activity towards methanol electro-oxidation in a solid-polymer-electrolyte direct methanol fuel cell (SPE-DMFCs) operating at 90 °C. Both the as-prepared and annealed Pt–Ru/C catalysts have been characterized by powder X-ray diffraction (XRD), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), extended X-ray absorption fine structure (EXAFS), and cyclic voltammetry. It is conjectured that while annealing the Pt–Ru/C catalysts, both PtPt and PtRu bonds increase whereas the PtO bond shrinks. This is accompanied with a positive variation in Ru/Pt metal ratio suggesting the diffusion of Ru metal from the bulk catalyst to surface with an increase in oxidic ruthenium content. Such a treatment appears seminal for enhancing the electrochemical activity of Pt–Ru catalysts towards methanol oxidation.     

Plasma-assisted Pt and Pt–Pd nano-particles deposition on carbon carriers for application in PEM electrochemical cells

Plasma-assisted deposition of platinum and platinum-palladium nano-particles at the surface of carbonaceous electronic carriers for application in proton-exchange membrane (PEM) electrochemical cells has been carried out using a conventional DC magnetron sputtering system. Different types of carrier have been used for that purpose: carbon powder (Vulcan XC-72), carbon nanotubes and carbon nano-fibers. The interest of initial chemical pretreatment or metallization of the electronic carrier to improve surface adhesion of catalyst nano-particles has been analyzed. Nanostructured catalytic powders thus obtained have been analyzed and characterized using TGA, SEM, TEM, XRD, XRF and cyclic voltammetry. The electrochemical performances of Pt/C and Pt–Pd/C electrodes have been measured in single-cell PEM fuel cell (PEMFC), water electrolyzer (PEMWE) and unitized regenerative fuel cell (URFC). Results show a high active surface area (up to 44 m² g⁻¹) and high electrochemical activity for a number of synthesized samples. A qualitative correlation has been established between sputtering parameters, type of carbon carrier and performances as electrocatalyst.     

A methanol – Tolerant carbon supported Pt–Sn cathode catalysts

Carbon supported Pt–Sn bimetallic electrocatalysts with a Pt:Sn 90:10 atomic ratio were prepared by impregnation method and then heat treated at 300 and 500 °C under Helium atmosphere. The purpose of this work is to investigate the effect of tin addition to platinum for methanol tolerant oxygen reduction reaction. In this sense, structure and morphological properties of supported bimetallic catalysts were correlated to the catalytic performance. Powder X-ray diffraction (XRD) and transmission electron microscopy (TEM) characterizations confirm the formation of Pt–Sn bimetallic electrocatalysts with a Pt single-phase material alloy and revealed an increase in the average particle size after heat treatment. The electrocatalytic activities of these samples for the oxygen reduction reaction (ORR) were examined in acidic medium using both a rotating disk (RDE) and a rotating ring disk (RRDE) electrodes. Compared with the Pt/C, Pt–Sn/C bimetallic catalysts show superior electrocatalytic activity towards ORR with an approaching four electron pathway leading to water formation. The specific and mass activity for ORR follow the order of Pt–Sn/C-500 ≈ Pt–Sn/C-300 > Pt–Sn/C > Pt/C. Furthermore, it is found that among the three Pt–Sn samples, Pt–Sn/C-500 exhibits the highest methanol tolerance. These experimental observations indicate that the addition of Sn into Pt is favorable to maximize the ORR performances of platinum and further the heat treatment is beneficial to improve the methanol tolerance behavior. On this basis, the novel Pt–Sn catalysts can be considered as potential candidates to be used as cathodes in Direct Methanol Fuel Cells.     

Enhancing the durability of multi-walled carbon nanotube supported by Pt and Pt–Pd nanoparticles in gas diffusion electrodes

This work tries to improve the durability of electrocatalysts of gas diffusion electrodes (GDEs) by using multi-walled carbon nanotube supported Pt–Pd bimetallic (Pt–Pd/MWCNT). The durability investigation of multi-walled carbon nanotube supported metals was evaluated by a repetitive potential cycling (RPC) corrosion test and by extended constant potential (ECP) experiments. Potential cycling tests were performed from −0.3 to 1.2 V at 50 mV s⁻¹ in 1 mol L⁻¹ H₂SO₄. Extended constant potential (ECP) durability test were also carried out on the GDEs by 30 h of constant potential operation at 0.8 V vs. Ag/AgCl. The smaller performance loss was observed on the GDE using Pt–Pd/MWCNT as electrocatalyst compared with GDE using Pt/MWCNT during both durability tests. ICP analysis also suggests that the dissolution of Pt nanoparticles from the carbon nanotube surface is hindered when Pd is present.     

Methanol electro-oxidation by a ternary Pt–Ru–Cu catalyst identified by a combinatorial approach

Composition optimization of the ternary Pt–Ru–Cu system for the methanol electro-oxidation reaction (MOR) was performed by combinatorial synthesis and high-throughput screening methods. A thin film library of the Pt–Ru–Cu system was prepared by a sputtering system to generate 63 different compositions. The compositions were characterized in parallel by a multichannel multielectrode analyzer. The highest MOR activity was observed for the Pt₆₆Ru₁₇Cu₁₇ composition. The Pt₆₆Ru₁₇Cu₁₇/C composition was synthesized and characterized as a powder catalyst to verify the performance of this new composition. During cyclic voltammetry tests, the Pt₆₆Ru₁₇Cu₁₇/C catalyst showed less dissolution and irreversible oxidation of Ru than a Pt₅₀Ru₅₀/C catalyst, with increasing number of cycles. In MOR activity measurement experiments, the Pt₆₆Ru₁₇Cu₁₇/C catalyst exhibited 26 and 86% higher activities in cyclic and chronoamperometric tests, respectively, than those of the Pt₅₀Ru₅₀/C catalyst.     

Decomposition of hydrogen iodide over Pt–Ir/C bimetallic catalyst

Decomposition of hydrogen iodide (HI) is one of the key reactions in the sulfur–iodine (S–I) thermochemical water splitting promising for the massive hydrogen production. Much effort has been made to explore the preparation of high performance catalyst for this hydrogen-producing reaction. Although platinum has long been found to be an efficient metallic catalyst, it was prone to agglomerate at elevated temperature resulting in a decrease in the hydrogen yield. A series of bimetallic Pt–Ir/C catalysts were prepared by electroless plating to investigate the effect of Ir/Pt molar ratio on the HI conversion compared with Pt/C and Ir/C catalysts. The physical properties and morphology of the catalysts were characterized by BET, XRD, TEM and ICP-AES. The synergistic effect of platinum and iridium with respect to HI decomposition was confirmed by the fact that the bimetallic Pt–Ir/C-0.77 catalyst with 1 wt% Pt loading and 0.77 wt% Ir loading showed much higher catalytic activity and thermostability compared with Pt/C and Ir/C catalyst. Based on the experimental results obtained, it may be concluded that the bimetallic Pt–Ir/C catalyst was supposed to be a cost-effective and high performance catalyst promising to be employed for the hydrogen production via the S–I thermochemical water splitting cycle.     

Durability study of Pt–Pd/C as PEMFC cathode catalyst

In this paper, Pt–Pd/C and Pt/C catalysts were evaluated and compared. The catalysts were evaluated as oxygen reduction reaction (ORR) catalysts in half cell test under potential cycling, and cathode catalysts in single cell test under dynamic loading simulating the vehicle operation. Physical and electrochemical techniques were applied to investigate the structure, performance and durability of those catalysts. The electrochemical active surface area (ECA) loss, particle size distribution, polarization behavior and electrochemistry impedance spectroscopy (EIS) suggested that the Pt–Pd/C showed a better durability than Pt/C.     

Shape-tunable Pt–Ag nanocatalysts with excellent performance for oxygen reduction reaction

Shape-tunable PtAg nanocatalysts including PtAg nanoflowers (NFs) and PtAg nanowires (NWs) are prepared by a facile hydrothermal reduction method, via adjusting the precursor ratio of Pt/Ag and subsequent UV-irradiation. Physicochemical characterizations reveal that the as-prepared catalysts have a porous structure, which forms from the conversion of AgCl to Ag nanoparticles. These features favor both oxygen mass transfer and accessibility of active sites. The as-prepared Pt₁Ag₄ NWs exhibit superior catalytic performances for ORR. The mass activity of Pt₁Ag₄ NWs is 11.4 times higher than that of 20% Pt/C. More important, the electrochemically active surface area (ECSA) of Pt₁Ag₄ NWs is 2.5 times larger than that of commercial Pt/C.     

Graphene supported bimetallic G–Co–Pt nanohybrid catalyst for enhanced and cost effective hydrogen generation

A highly active and stable bimetallic nano-hybrid catalyst Graphene–Cobalt–Platinum (G–Co–Pt) is proposed for the enhanced and cost effective generation of hydrogen from Sodium Borohydride. Three different nano-hybrid catalysts namely Graphene–Cobalt (G–Co), Graphene–Platinum (G–Pt) and Graphene–Cobalt–Platinum (G–Co–Pt) are synthesized, characterized using XRD, FTIR, SEM, HRTEM, EDAX and Cyclic voltammetry (CV) analysis and tested for hydrogen generation. The activity and stability of the catalysts are analyzed by estimating the turnover frequency (TOF), the electrochemically active surface area (ECSA), the percentage decay of current density over ten cycles of CV and the decay in the rate of hydrogen generation with the age of catalyst. Among the three catalysts G–Co–Pt exhibits the highest catalytic activity (TOF = 107 min⁻¹, ECSA = 75.32 m²/gm) and stability. The evaluated value of activation energy of the catalytic hydrolysis using G–Co–Pt is 16 ± 2 kJ mol⁻¹.     

Kinetics of hydrogen evolution reaction on stabilized Ni,Pt and Ni–Pt nanoparticles obtained by an organometallic approach

Both (Ni, Pt) and bimetallic (Ni_xPt; x = 1, 2, 3) nanoparticles have been synthesized by hydrogenation of Ni(cod)₂ ad Pt₂(dba)₃ in the presence of a weak coordinating ligand, hexadecylamine (CH₃(CH₂)₁₅NH_2, HDA). These nanostructures were characterized by different techniques (Fourier Transform-Infrared Spectroscopy (FT-IR), High-Resolution Transmission Electron Microscopy (HRTEM)), and were evaluated as Hydrogen Evolution Reaction electrocatalysts in 0.5 M sulfuric acid. The effects of varying the platinum amount during the synthesis were systematically studied by Cyclic Voltammetry (CV), polarization measurements and electrochemical impedance spectroscopy (EIS) techniques. HRTEM shows that the bimetallic nanostructures display a different morphology compared to that observed for pure Ni and Pt ones. The process of hydrogen adsorption–desorption in the as-prepared electrodes seems to occur in (110) and (100) facets. It was found that the increase in the activity for the HER is due to an increased electrochemical active surface area (ECSA) and/or stabilization in the case of elemental electrode materials; and to the effect of Pt amount in the case of the Ni–Pt nanostructures (synergistic effect leads to lower overpotential). It has been established that the main pathway for the HER is Volmer–Heyrovsky.     

Aligned carbon nanotube–Pt composite fuel cell catalyst by template electrodeposition

Solution phase deposition of aligned arrays of carbon nanotubes (CNTs) in a platinum (Pt) matrix composite is demonstrated. The catalyst material is electrodeposited in an oriented manner on the nanoscale using anodised aluminium oxide (AAO) templates. The catalyst performance of the composite for the oxidation of methanol is shown. The carbon monoxide (CO) tolerance is increased and the catalyst function is improved by minimising the influence of adsorbed CO on the kinetics of the methanol oxidation reaction.