Properties of PHMS‐g‐p [butylacrylate (BA)‐N‐hydroxyl‐methyl acrylamide (NMA)] graft copolymer emulsions

Emulsion graft copolymerization of poly(hydrogenmethylsiloxane) (PHMS) and butyl acrylate (BA) in the presence of functional comonomer N‐hydroxyl‐methyl acrylamide (NMA) was conducted by batch emulsion copolymerization to modify the properties of polysiloxane. Morphology of graft copolymer particles was characterized by transmission electron microscopy. The effect of polymerization method, PHMS content, initiator concentration, and NMA content on stability of emulsion, morphology, size of particle, and rheological properties were investigated. It has been found that stability of emulsion is better by semicontinuous emulsion polymerization than that of batch emulsion polymerization and it increased with increasing PHMS‐NMA concentration. Increasing PHMS concentration and NMA concentration, the particle size and the viscosities increase. The property of resistance to electrolytes of graft copolymer emulsions and swelling property of film were also discussed. Results showed PHMS‐g‐P [butylacrylate (BA)‐N‐hydroxyl‐methyl acrylamide (NMA)] graft copolymer emulsion has good resistance to electrolytes and the water absorption of its film increases with increasing BA‐NMA content grafted onto PHMS. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2209–2217, 1999     

Emulsifier‐minor emulsion copolymerization of BA‐MMA‐St‐MAA (or AA)‐N‐MA

A novel emulsion polymerization technique referred to as emulsifier‐minor emulsion polymerization was achieved by the copolymerization of methyl methacrylate, butyl acrylate, and styrene (MMA‐BA‐St) with a combination of water‐soluble ionic monomers [methacrylic acid (MAA) or acrylic acid (AA)] and nonionic monomers (N‐methylol acrylamide). In the technique, water‐soluble monomers play a crucial role in the stabilization of the latex particles as they can be bound to the particle surface and form a hydrate protective layer, which exhibits steric and/or electrostatic effects to prevent particle coagulation. The minor but over its critical micelle concentration emulsifier sodium alkylated diphenyl ether disulfonate (DSB) results in the nucleation of particles mainly by the micelle nucleation mechanism and thus determines the polymerization rate, the particle size, and the number. The film water resistance of the latices can be improved, and the foaming capacity of can be lowered by using technique instead of conventional emulsion polymerization. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2923–2929, 2004     

Study of kinetics and mechanisms of dispersion polymerization of 2‐hydroxypropyl methacrylate

In the present work, the dispersion polymerization of 2‐hydroxypropyl methacrylate (HPMA) was carried out in No. 120 gasoline/n‐pentanol medium using azobisisobutyronitrile as initiator and a comb‐structured amphipathic polymer as dispersant. The effects of many factors such as the type, structure and concentration of dispersants, and the reaction temperature, on the reaction and the morphology of the polymer microspheres obtained were investigated. It is proposed that the dispersion polymerization of HPMA has two nucleation mechanisms, homogeneous nucleation and inverse mini‐emulsion nucleation. Furthermore, the kinetic of HPMA dispersion polymerization was also studied. © 2001 Society of Chemical Industry     

Polymerizable oil‐in‐oil emulsions: poly(vinyl pyrrolidone) dispersions in reactive PDMS medium

The system N‐vinyl‐2‐pyrrolidone (VP)/polydimethylsiloxane diglycidylether (PDMS‐DGE) is a typical example of an oil‐in‐oil emulsion formed by two non‐miscible liquids, where both phases are polymerizable in a ‘one‐pot’ procedure by two distinct reaction mechanisms. These oil‐in‐oil emulsions were characterized by their stability and by the particle size of the dispersed VP phase. Non‐aqueous dispersions (NADs) are obtained in a first step by free radical polymerization of the dispersed VP phase. The reaction kinetics, studied as a function of the initiator type and concentration, show that the polymerization rate is mainly influenced by the partition coefficient of the initiator between both phases. The NAD particle size could be tailored from a micrometer to a nanometer range by in situ formation of PVP‐PDMS graft copolymer. Hydrophilic–hydrophobic two‐phase materials can be obtained by polycondensation, in the presence of polyamines, of the epoxy‐functionalized PDMS continuous NAD phase. Copyright © 2007 Society of Chemical Industry     

Study on microemulsion polymerization of N‐butyl maleimide

By using sodium dodecyl sulfate (SDS) as an emulsifier, polymerization of N‐butyl maleimide (NBMI) was carried out in ternary oil‐in‐water microemulsion, initiated with potassium persulfate (KPS). The kinetics of microemulsion polymerization were measured by dilatometry. The effects of initiator concentration, polymerization temperature, monomer concentration, and emulsifier concentration on polymerization kinetics were investigated. On this basis, the polymerization kinetics were discussed. The experiment result showed that the microemulsion polymerization kinetics of N‐butyl maleimide were almost consistent with the prediction of the Smith‐Ewart theory in conventional emulsion polymerization, except that the emulsifier showed a special effect on polymerization. At the same time, the polymer was characterized by IR, ¹H‐NMR, DSC, and TGA. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 805–809, 2000     

Self‐assembly of pH‐responsive acrylate latex particles at emulsion droplets interface

The self‐assembly of pH‐responsive poly (methyl methacrylate‐co‐acrylic acid) latex particles at emulsion droplet interfaces was achieved. Raising pH increases the hydrophilicity of the latex particles in situ and the latex particle acts as an efficient particulate emulsifier self‐assembling at emulsion droplet interface at around pH 10–11 but exhibits no emulsifier activity at higher pH. This effect can be reversibly induced simply by varying the aqueous phase pH and thus the latex emulsifier can be reassembled. The effect factors, including the aqueous phase pH, the surface carboxyl content, ζ‐Potential of the latex particles and oil phase solvent have been investigated. Using monomer as oil phase, the latex particles could stabilize emulsion droplets during polymerization and cage‐like polymer microspheres with hollow core/porous shell structure were obtained after polymerization. The mechanism of the latex particles self‐assembly was discussed. The morphologies of emulsion and microspheres were characterized by optical microscopy, scanning electron microscopy, and transmission electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Morphology of poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization: II. Development of particle morphology

Heterogeneous latexes were prepared by a two‐stage seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amount of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. It was found that the latex particles displayed different morphologies depending on the monomer ratio. The amount of MMA had a significant effect on the evolution of morphology. The morphologies were observed by transmission electron microscopy. In addition, the evolution of the particle morphology was predicted by the mathmatical model for cluster migration. The model gave the same trends as the experimental results. © 2002 Society of Chemical Industry     

BA‐MMA‐POMA copolymer latexes prepared by using HMPS polymerizable emulsifier

BA‐MMA‐POMA copolymer latex was successfully prepared by soap‐free emulsion polymerization of 2‐(perfluoro‐(1,1‐bisisopropyl)‐2‐propenyl)oxyethyl methacrylate(POMA) with butyl acrylate(BA), methyl methacrylate (MMA) initiated by K₂S₂O₈ in the water. POMA was synthesized from the intermediate perfluoro nonene and 2‐hydroxyethyl methacrylate as the staring reactants. The structure of BA‐MMA‐POMA copolymer latex was investigated by Fourier transform infrared (FTIR). The characteristics of the film such as hydrophobicity and glass transition temperature were characterized with the contact angle and differential scanning calorimetry respectively. The influences of the amount of the fluorinated monomer and the initiator on the soap‐free emulsion polymerization and performance of the latex were studied. In addition, comparison with the latex prepared by the conventional emulsifier SDBS is investigated. Results show that the hydrophobicity and glass transition temperature (T_g) of the latex are increased when the fluorinated monomer is introduced to copolymerize with other monomers. The hydrophobicity can be improved further with heating. Compared with the latices prepared by using SDBS emulsifier, the latices prepared by using HMPS emulsifier have larger particle size, higher surface tension. However, the difference of their T_g is extremely minute. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Blends of poly(vinyl chloride) (PVC)/natural rubber‐g‐(styrene‐co‐methyl methacrylate) for improved impact resistance of PVC

To improve the mechanical properties of poly(vinyl chloride) (PVC), the possibility of combining PVC with elastomers was considered. Modification of natural rubber (NR) by graft copolymerization with methyl methacrylate (MMA) and styrene (St) was carried out by emulsion polymerization by using redox initiator to provide an impact modifier for PVC. The impact resistance, dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM) of St and MMA grafted NR [NR‐g‐(St‐co‐MMA)]/PVC (graft copolymer product contents of 5, 10, and 15%) blends were investigated as a function of the amount of graft copolymer product. It was found that the impact strength of blends was increased with an increase of the graft copolymer product content. DMA studies showed that NR‐g‐(St‐co‐MMA) has partial compatibility with PVC. SEM confirmed a shift from brittle failure to ductility with an increase graft copolymer content in the blends. The mechanical properties showed that NR‐g‐(St‐co‐MMA) interacts well with PVC and can also be used as an impact modifier for PVC. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1666–1672, 2004     

Particle morphology and NMR structure of polymethylmethacrylate/polystyrene emulsifier‐free core–shell cationic latices in the presence of DBMEA

In the absence of emulsifier, we prepared stable emulsifier‐free polymethylmethacrylate/polystyrene (PMMA/PSt) copolymer latex by batch method with comonomer N,N‐dimethyl, N‐butyl, N‐methacryloloxylethyl ammonium bromide (DBMEA) by using A1BN as initiator. The size distribution of the latex particles was very narrow and the copolymer particles were spherical and very uniform. Under the same recipe and polymerization conditions, PMMA/PSt and PSt/PMMA composite polymer particle latices were prepared by a semicontinuous emulsifier‐free seeded emulsion polymerization method. The sizes and size distributions of composite latex particles were determined both by quasi‐elastic light scattering and transmission electron microscopy (TEM). The effects of feeding manner and staining agents on the morphologies of the composite particles were studied. The results were as follows: the latex particles were dyed with pH 2.0 phosphotungestic acid solution and with uranyl acetate solution, respectively, revealing that the morphologies of the composite latex particles were obviously core–shell structures. The core–shell polymer structure of PMMA/PSt was also studied by ¹H, ¹³C, 2D NMR, and distortionless enhancement by polarization transfer, or DEPT, spectroscopy. Results showed that PMMA/PSt polymers are composed of PSt homopolymer, PMMA homopolymer, and PMMA‐g‐PSt graft copolymers; results by NMR are consistent with TEM results. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1681–1687, 2005     

Preparation of polystyrene/poly(methyl methacrylate) core‐shell composite particles by suspension‐emulsion combined polymerization

Suspension‐emulsion combined polymerization process, in which methyl methacrylate (MMA) emulsion polymerization constituents (EPC) were drop wise added to styrene (St) suspension polymerization system, was applied to prepare polystyrene/poly(methyl methacrylate) (PS/PMMA) composite particles. The influences of the feeding condition and the composition of EPC on the particle feature of the resulting composite polymer particles were investigated. It was found that PS/PMMA core‐shell composite particles with a narrow particle size distribution and a great size would be formed when the EPC was added at the viscous energy dominated particle formation stage of St suspension polymerization with a suitable feeding rate, whereas St‐MMA copolymer particles or PS/PMMA composite particles with imperfect core‐shell structure would be formed when the EPC was added at the earlier or later stage of St suspension polymerization, respectively. It was also showed that the EPC composition affected the composite particles formation process. The individual latex particles would exist in the final product when the concentrations of MMA monomer, sodium dodecyl sulfate emulsifier, and potassium persulfate initiator were great in the EPC. Considering the feature of St suspension polymerization and the morphology of PS/PMMA composite particles, the formation mechanism of PS/PMMA particles with core‐shell structure was proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Natural rubber‐g‐methyl methacrylate/poly(methyl methacrylate) blends

The grafting of the methyl methacrylate (MMA) monomer onto natural rubber using potassium persulfate as an initiator was carried out by emulsion polymerization. The rubber macroradicals reacted with MMA to form graft copolymers. The morphology of grafted natural rubber (GNR) was determined by transmission electron microscopy and it was confirmed that the graft copolymerization was a surface‐controlled process. The effects of the initiator concentration, reaction temperature, monomer concentration, and reaction time on the monomer conversion and grafting efficiency were investigated. The grafting efficiency of the GNR was determined by a solvent‐extraction technique. The natural rubber‐g‐methyl methacrylate/poly(methyl methacrylate) (NR‐g‐MMA/PMMA) blends were prepared by a melt‐mixing system. The mechanical properties and the fracture behavior of GNR/PMMA blends were evaluated as a function of the graft copolymer composition and the blend ratio. The tensile strength, tear strength, and hardness increased with an increase in PMMA content. The tensile fracture surface examined by scanning electron microscopy disclosed that the graft copolymer acted as an interfacial agent and gave a good adhesion between the two phases of the compatibilized blend. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 428–439, 2001     

Morphologies of polybutylacrylate/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization Part I. Thermodynamics equilibrium morphology

Heterogeneous latexes were prepared by a semicontinuous seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amounts of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. Phase separation towards the thermodynamic equilibrium morphology was accelerated either by ageing the composite latex at 80 °C or by adding a chain‐transfer agent during polymerization. The morphologies of the latex particles were examined by transmission electron microscopy (TEM). The morphology distributions of latex particles were described by a statistical method. It was found that the latex particles displayed different equilibrium morphologies depending on the composition of the second‐stage copolymers. This series of equilibrium morphologies of [poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate)] (PBA/P(St‐co‐MMA)) system provides experimental verification for quantitative simulation. Under limiting conditions, the equilibrium morphologies of PBA/P(St‐co‐MMA) were predicted according to the minimum surface free energy change principle. The particle morphology observed by TEM was in good agreement with the predictions of the thermodynamic model. Therefore, the morphology theory for homopolymer/homopolymer composite systems was extended to homopolymer/copolymer systems. © 2002 Society of Chemical Industry     

Tuning the particle size and charge density of the crosslinked polystyrene particles

We report the synthesis of charged spherical colloidal particles of poly [styrene‐(co‐2‐propene sulfonic acid)] crosslinked with divinylbenzene by emulsion polymerization. The effects of concentration of both the emulsifier and initiator on the polymerization, particle size, and charge density are studied. The particle size is found to be dependent on both the emulsifier and initiator concentration and their power dependencies are different. Below critical micelle concentration (CMC), the particle size varies significantly within a small range of emulsifier concentration. In contrast, particle size decrease is not very pronounced at the heterogeneous (micellar) particle nucleation regime where the emulsifier concentration is well above of the CMC. The power dependencies of the number of particles on surfactant concentration are explained in the light of conversion–time profile of the polymerization. The surface charge density of the colloidal particles also varies with both the emulsifier and initiator concentration. Both the particle size and charge density show an inverse relation with the molecular weight of the polymer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Emulsifier‐free miniemulsion polymerization of styrene using a cationic initiator

Polystyrene latex particles were synthesized using a method based on emulsifier‐free miniemulsion polymerization under ultrasonic irradiation in the presence of 2,2′ azobis (2‐amidinopropane) dihydrochloride (V‐50) as a cationic ionizable water‐soluble initiator and cetyl alcohol as costabilizer. The optimized conditions were obtained by using various parameters, such as the amounts of monomer and initiator, and the time and power of ultrasonic irradiation. In optimal conditions, the latex particles appeared to be about 250 nm in diameter through scanning electron microscopy (SEM). The SEM and gel permeation chromatography (GPC) analyses and monomer conversions of emulsifier‐free miniemulsion polymerization were compared with those of conventional emulsifier‐free emulsion polymerization using V‐50 as initiator in both cases. The results showed that in the miniemulsion polymerization, the rate of polymerization (Rp) was significantly higher, and latex particles were significantly smaller than those in the conventional emulsion polymerization. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Role of fluorocarbon surfactant in the preparation of polytetrafluoroethylene‐modified polyacrylate emulsion

Role of fluorocarbon surfactant in the preparation of polytetrafluoroethylene‐modified polyacrylate emulsion is investigated. The fluorocarbon surfactant has an efficient preemulsification to polytetrafluoroethylene (PTFE) powder. It enables PTFE powder to be introduced into the copolymer of n‐butyl acrylate, n‐methyl methacrylate, n‐styrene, and α‐methacrylic acid. Thereby, stable PTFE‐modified polyacrylate emulsion can be formed. The effects of fluorocarbon surfactant on the surface tension, particle size and particle size distribution of the emulsion, as well as the relation between fluorocarbon surfactant and the amount of PTFE powder are fully investigated. The particle size and the surface tension of emulsion strongly depend on the fluorocarbon surfactant concentration in the reaction system. The particle size distribution becomes narrower and the stability of the emulsion is improved with the increasing of the fluorocarbon surfactant concentration. According to the experiments, a possible mechanism of fluorocarbon surfactant in polymerization is proposed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Preparation of polystyrene/poly(vinyl acetate) nanocomposites with a core–shell structure via emulsifier‐free emulsion polymerization

Polystyrene/poly(vinyl acetate) latex nanoparticles with a core–shell morphology in an emulsifier‐free emulsion polymerization system were prepared with purified styrene and vinyl acetate (VAc) as monomers and 2,2′‐azo bis(2‐amino propane) dihydrochloride (ABA,2HCl) as the initiator and emulsifier. The optimized conditions of polymerization of VAc, on top of the already‐formed polystyrene as a core polymer, with a core–shell morphology were obtained using various parameters such as volume ratio of the first and second stages, type of process, and reaction time. The morphologic structure of the nanoparticles was studied by scanning electron microscopy and transmission electron microscopy. The latex nanoparticles and polymers were characterized by differential scanning calorimetry. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2409–2414, 2006     

Poly(methyl acrylate) and copolymer of acrylic acid and butyl acrylate prepared by γ‐irradiation in the presence of 1,1‐diphenylethene: Synthesis and application in emulsion polymerization

Poly(methyl acrylate) and amphiphilic copolymer of butyl acrylate and acrylic acid were prepared in the presence of 1,1‐diphenylethene (DPE) by γ‐irradiation‐induced polymerization. The influences of polymerization time, amounts of DPE in system on conversion, molecular weight (MW), and its distribution (M_w/M_n) were studied. The results indicate that the polymerization in the presence of DPE and initiated by γ‐irradiation shows the character of controlled radical reaction. The prepared copolymer was used as the polymeric emulsifier in the emulsion polymerizations of butyl acrylate (BA) and styrene (St), respectively, to assess the possibility of making monodisperse latices of relatively high solids content (～ 35–45%) in an one‐step batch process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Solid‐phase grafting of hydroxymethyl acrylamide onto polypropylene through pan milling

The solid‐phase graft polymerization of hydroxymethyl acrylamide (HMA) onto polypropylene (PP) was realized by employing our self‐designed pan‐type milling equipment which has a unique and smart structure and can exert quite strong shear forces and pressure on the materials in between and break them down. When PP particles and HMA are pan‐milled together, the macromolecular radicals generated from the chain scission of PP under stress can initiate HMA to polymerize, forming the PP‐g‐HMA graft copolymer. The graft copolymers were characterized by chemical titration, FTIR, DSC, and contact angle measurement. The amount of grafted HMA depends on the HMA concentration, increase of the PP particles' surface area during pan milling, temperature, as well as rotation speed of the mill pan. The percentage of grafting reaches 2.43%. The particle‐size analysis showed that PP with a larger particle size favors the graft polymerization of HMA onto PP. DSC analysis demonstrated that the crystallinity of PP‐g‐HMA decreases as compared with PP due to the grafting of HMA onto PP. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2191–2197, 2000     

Preparation of silica/poly(styrene‐co‐butyl acrylate) core/shell composite particles for absorption of toluene

An absorbent for benzene series with silica/poly(styrene‐co‐butyl acrylate) core/shell structure was prepared via emulsion polymerization. The effects of emulsifier dosage, monomer concentration, and crosslinker dosage on the absorption of the core/shell composite particles were investigated. The composite particles with good absorbency could be obtained when the emulsifier concentration was 2.5 g/L, monomer concentration was 40 g/L, crosslinker dosage was 2.0% (based on the total mass of the monomer), and the initiator dosage was 1.0%. The composite particles exhibited a rapid absorption and the absorption process conformed to the quasi‐second order kinetics. Fourier‐transform infrared spectroscopy, scanning electron microscope, and energy dispersive spectrometer (EDS) showed the presence of copolymer layer on the surface of silica. The work provided a new path to fabricate novel composite absorbent particles for a wide range of applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46172.