控轧控冷和回火工艺对超低碳贝氏体钢组织和性能的影响

研究超低碳贝氏体钢的控轧控冷和回火工艺对其组织及力学性能的影响。结果表明,在试验工艺下试样组织均为粒状贝氏体,且在820℃终轧、440℃回火时获得了高强度低屈强比的超低碳贝氏体钢;控轧控冷工艺可以细化贝氏体铁素体和M-A岛、降低铁素体含碳量、控制组织中软硬相的比例,从而提高材料强度、降低其屈强比。回火温度升高使贝氏体铁素体粗化、含碳量和位错密度降低、M-A岛分解成细小的板条贝氏体,并析出富铜原子团,这是材料获得高强度、低屈强比的主导因素。     

X100管线钢的组织与性能

利用金相显微分析、扫描电镜、透射电镜和先进的EBSD技术,对X100钢级管线钢的组织进行了分析,并和CVN等力学性能相对应,进行了相关性探讨.研究表明,X100钢级管线钢全部为粒状贝氏体组织,其透射组织分析表明粒状贝氏体含量很高,主要存在于铁素体边界;铁三碳存在于铁素体板条;组织以针状铁素体为主,也存在少量条状铁素体,同时位错密度很高;EBSD研究表明,铁三碳呈均匀弥散分布,残余奥氏体含量较大;有效晶粒细化现象突出,预示该品牌X100管线钢拥有较理想的强韧性特征.     

高速客车转向架构架焊接接头组织与力学性能

采用混合气体保护焊焊接方法对进口S355J2W钢和国产09CuPCrNi-A钢两种耐候钢通过焊接机器人单面焊双面成型的方式进行自动焊接实验,通过拉伸、硬度和金相检验试验方法对得到的焊接接头显微组织和力学性能进行了分析研究。结果表明,两种钢材焊接接头抗拉强度均优于母材,具有良好的力学强度,能够满足国产化技术要求。两种钢的焊接接头焊缝组织类似,S355J2W钢焊缝主要为粗大板条状和块状铁素体加先共析铁素体,含少量珠光体和粒状贝氏体;09CuPCrNi-A钢焊缝主要为条状和针状铁素体加先共析铁素体,含少量珠光体和粒状贝氏体。     

NR360贝氏体耐磨钢板的组织与性能

研究南钢NR360贝氏体耐磨钢板的组织、力学性能、耐磨性能及焊接性能。结果表明,NR360耐磨钢板的组织为板条状的无碳化物贝氏体及残余奥氏体组织,该钢板具有较高的屈服强度、抗拉强度,及良好的韧性。钢板的耐磨性好,在滑动磨损试验下,钢板的磨损机制主要为微切削与犁沟机制。焊接接头中焊缝组织主要为块状和针状铁素体组织,热影响区组织为细化的板条贝氏体与马氏体组织。焊接接头具有良好的强韧性,热影响区的硬度与耐磨钢基体相近。     

厚规格多相组织X80管线钢DWTT 分离裂纹研究

研究了厚规格多相组织X80管线钢微观组织与落锤撕裂试样分离裂纹之间的关系,采用金相显微镜和扫描电子显微镜对X80管线钢的微观组织和分离裂纹进行观察.结果表明:X80管线钢微观组织包括粒状贝氏体、多边形铁素体以及准多边形铁素体、贝氏体铁素体、针状铁素体.分离裂纹起始于粒状贝氏体带处;分离裂纹以穿晶断裂方式穿过粒状贝氏体,断裂路径平直,说明粒状贝氏体对分离裂纹扩展阻碍作用较小,而以沿晶断裂方式沿多边形铁素体晶界扩展,方向不断偏折,提高了裂纹扩展功,从而增大钢板的断裂韧性.分离裂纹尖端受细小的马氏体-奥氏体岛钝化作用,扩展受阻出现停滞.多相组织中少量的粒状贝氏体以及适量的多边形铁素体有利于减少分离裂纹的产生.     

65Mn钢制垫板薄壳淬火的试验研究

采用薄壳淬火工艺对65Mn钢制垫板进行处理,可得到表层以孪晶马氏体为主,过渡层出现马氏体、残余奥氏体、贝氏体和细珠光体复合组织,靠近心部为少量贝氏体、细珠光体、珠光体加少量铁素体,而心部为细珠光体、珠光体加铁素体的组织,使表面强度与中心韧性得以良好配合.薄壳淬火的强化主要是马氏体强化.     

热处理对低锰高镍管线钢力学性能的影响

采用金相显微镜、扫描电镜观察和力学性能测试研究了650~850℃热处理对低锰高镍TMCP管线钢微观组织及力学性能的影响.结果表明:轧态钢板以针状铁素体组织为主,有良好的强韧性.经650℃高温回火后M/A岛分解并球化,贝氏体发生回复和部分再结晶,大量析出物弥散分布,强度稍有提高,韧性略有降低.经700~800℃双相区加热空冷后的显微组织由铁素体和不规则的M/A或贝氏体组成.700℃热处理抗拉强度升高到778 MPa,但-40℃冲击功依然高达132J,拉伸曲线表现出连续屈服行为.750℃热处理后强度降低,冲击功提高至302J,伸长率提高至22%,具有很好的塑韧性.850℃正火组织强度较低.选择650~750℃的热处理工艺,TMCP钢力学性能得到进一步改善.     

NR360耐磨钢板手工电弧焊接头的组织与性能

研究了高强度耐磨钢板NR360的焊接接头组织和力学性能,结果表明,焊缝组织主要为块状或针状铁素体,热影响区组织分布比较均匀,主要为细小板条贝氏体与少量马氏体,熔合区结合良好。热影响区和NR360钢板本体硬度相近。NR360耐磨钢板焊接接头具有良好的强韧性。     

Q345B大厚板双面双弧焊接头组织与力学性能

针对Q345B大厚板高强钢接头在机器人双面双弧焊中易出现焊不透、撞枪的问题,采用根部无预留间隙的焊接方法,通过增大焊接线能量、减小弧间距实现根部全熔透。依据《美国钢结构焊接规范》标准对接头进行力学性能试验和显微组织分析,结果表明:根部打底前焊道组织为针状铁素体和贝氏体,打底后焊道和填充焊组织为针状铁素体和少量的先共析铁素体;熔合区组织为针状铁素体和板条马氏体,粗晶区为板条束更粗大的板条马氏体。焊接接头平均抗拉强度达到536.47 MPa,焊缝强度高于母材。接头出现局部硬化,硬度最高值为281 HV,符合标准的要求。     

S355J2W+N钢焊接接头显微组织与力学性能

使用国产焊丝H08MnSiCuCrNiⅡ,利用焊接机器人对S355J2W+N钢用MAG焊的焊接方法进行了焊接,通过拉伸、硬度和金相检验试验方法对焊接接头显微组织和力学性能进行了分析研究。结果表明:焊接接头具有较好的力学强度,最大硬度值215.2HV出现在焊接热影响区。焊缝组织主要为先共析铁素体、板条铁素体及少量珠光体和粒状贝氏体,过热区主要为块状先共析铁素体、珠光体、粒状贝氏体,细晶区主要是细小的铁素体和珠光体。     

Toughening mechanisms of a high-strength acicular ferrite steel heavy plate

An ultra-low carbon acicular ferrite steel heavy plate was obtained with an advanced thermo-mechanical control process-relaxed precipitation controlled transformation (TMCP-RPC) at Xiangtan Steel, Valin Group. The heavy plate has a tensile strength of approximately 600 MPa with a lower yield ratio. The impact toughness of the heavy plate achieves 280 J at ?40°C. The fine-grained mixed microstructures of the heavy plate mainly consist of acicular ferrite, granular bainite, and polygonal ferrite. The high str...     

Microstructure and mechanical properties of Nb-B bearing low carbon steel plate: Ultrafast cooling <Emphasis Type="Italic">versus</Emphasis> accelerated cooling

The microstructure and mechanical properties of low carbon bainite high strength steel plate were studied via different cooling paths at the pilot scale. There was a significant increase in mechanical properties, and notably, the yield strength, tensile strength, and toughness at -40 °C for the tested steel processed by ultra-fast cooling were 126 MPa, 98 MPa and 69 J, respectively, in relation to steel processed by accelerated cooling. The ultra-fast cooling rate not only refined the microstructure, precipitates, and martensiteaustenite (M/A) islands, but also contributed to the refinement of microstructure in thick plates. The large size M/A constituents formed at lower cooling rate experienced stress concentration and were potential sites for crack initiation, which led to deterioration of low-temperature impact toughness. In contrast, the acicular ferrite and lath bainite with high fraction of high-angle grain boundaries were formed in steel processed by ultra-fast cooling, which retarded cleavage crack propagation.     

A Special TMCP Used to Develop a 800MPa Grade HSLA Steel

The effect of relaxation after finished rolling on structures and properties of four microalloyed steel with different content of Nb and Ti was investigated. By alloy designing and control rolling + relaxation-precipitation-control phase transformation (RPC) process, a new 800 MPa grade HSLA plate steel could be obtained, the microstructure is composite ultra- fine lath bainite/martensite. The tempering process and mechanical properties of this kind of HSLA steel were investigated. The yield strength can achieve 800 MPa, and the ductility and impact toughness is satisfied.     

纵向磁场对WQ960钢焊接接头组织和性能的影响

为了研究纵向磁场对焊接接头的显微组织、冲击韧性和抗拉强度的影响,利用纵向磁场辅助MAG焊焊接WQ960高强钢.纵向磁场的施加提高了焊接接头的抗拉强度、冲击吸收功和冲击韧性,改善了焊接接头的显微组织,且焊接接头的显微组织主要由细小的针状铁素体构成.结果表明,当励磁电流达到2.5 A且磁场频率为20 Hz时,焊接接头的抗拉强度和低温冲击功均可达到最大值,分别为839 MPa和72 J,且分别提高了17.01%和24.14%;先共析铁素体和侧板条铁素体数量相应减少,因而形成了更多的针状铁素体.     

600MPa级钛微合金化高强钢的组织与性能研究

采用光学显微镜、透射电镜以及能谱分析等对转炉CSP流程600 MPa级钛微合金化高强钢的组织及性能进行研究。结果表明,试验钢具有良好的综合力学性能,其典型组织为多边形铁素体加粒状贝氏体;位错和位错胞的强化作用成为钛微合金钢的主要强化机制之一;钢中M/A岛在增加试验钢强度的同时并未明显降低其韧性和塑性;试验钢中存在TiN、TiC和TiS等析出物,为钢的细晶强化和析出强化提供了保证;试验钢中存在大量纳米级铁碳析出物,其沉淀强化作用不容忽视。     

High performance low cost steels with ultrafine grained and multi-phased microstructure

Ultrafine grained ferrite was obtained through tempering cold rolled martensite with an average grain size of 200―400 nm in a low carbon and a microalloyed steel. Thermal and mechanical stability of the two steels was studied. Due to the pinning effect of microalloyed precipitates on the movement of dislocations and grain boundaries, the recrystallization and grain growth rate were retarded, and the thermal stability of ultrafine grained microstructure was improved. The ultrafine grained ferritic steel was ...     

Microstructures and properties of 550 MPa grade high strength thin-walled H-beam steel

The microstructures and mechanical properties of 550 MPa grade lightweight high strength thin-walled H-beam steel were experimentally studied. The experimental results show that the microstructure of the air-cooled H-beam steel sample is consisted of ferrite, pearlite and a small amount of granular bainites as well as fine and dispersive V（C,N） precipitates. The microstructure of the water-cooled steel sample is consisted of ferrite and bainite as well as a small amount of fine pearlites. The microstructure of the water-cooled sample is finer than that of the air-cooled sample with the average intercept size of the surface grains reaching to 3.5 gna. The finish rolling temperature of the thin-walled high strength H-beam steel is in the range of 750 ~C-850 ~C. The lower the finish rolling temperature and the faster the cooling rate, the finer the ferrite grains, the volume fraction of bainite is increased through water cooling process. Grain refinement strengthening and precipitation strengthening are used as major strengthening means to develop 550 MPa grade lightweight high strength thin- walled H-beam steel. Vanadium partially soluted in the matrix and contributes to the solution strengthening. The 550 MPa grade high-strength thin-walled H-beam steel could be developed by direct air cooling after hot rolling to fully meet the requirements of the target properties.     

Development of grain boundary allotriomorphic ferrite/granular bainite duplex steel

A new hot-rolled low alloy high strength steel with grain boundary allotriomorphic ferrite/granular bainite duplex micro-structure has been developed through novel microstructure and alloying designs without any noble metal elements such as nickel and molybdenum. Its as-rolled microstructure and mechanical properties, fatigue crack propagation behavior compared with single granular bainitic steel as well as continuous cooling transformation, were investigated in detail. The measured result of CCT (continuous cooling transformation) curve shows that such duplex microstructure can be easily obtained within a wide air-cooling rate range. More importantly, this duplex microstructure has much better combination of toughness and strength than the single granular bainite microstructure. It is found that the grain boundary allotriomorphic ferrite in this duplex microstructure can blunt the rni-crocrack tip, cause fatigue crack propagation route branching and curving, and thus it increases the resistance to fati     

Microstructure and mechanical properties of FGBA/BG air cooling bainitic steels containing niobium

The effect of different Nb additions on the mechanical properties and microstructure evolution of grain boundary allotriomorphic ferrite(F_(GBA)) / granular bainite(B_G) air cooling bainitic steels was investigated.The results indicate that the tensile strength and yield strength increase by 157 and 97 MPa,respectively with the addition of 0.02wt%Nb.The steel acquires superior strength and toughness with the addition of 0.06wt%Nb.The results of scanning electron microscopy and transmission electron micro...