Elaboration of Poly(ε‐caprolactone)‐g‐TiNbO5 Nanocomposites via in situ Metal Complex Initiated Intercalative Polymerization

Summary: The preparation of poly(ε‐caprolactone)‐g‐TiNbO₅ nanocomposites via in situ intercalative polymerization of ε‐caprolactone initiated by an aluminium complex is described. These nanocomposites were obtained in the presence of HTiNbO₅ mineral pre‐treated by AlMe₃, but non‐modified by tetraalkylammonium cations. These hybrid materials obtained have been characterized by Fourier transform infrared absorption spectroscopy, wide‐angle X‐ray scattering, scanning electron microscopy, and dynamic mechanical analysis. Layered structure delamination and homogeneous distribution of mineral lamellae in the poly(ε‐caprolactone) (PCL) is figured out and strong improvement of the mechanical properties achieved. The storage modulus of the nanocomposites is enhanced as compared to pure PCL and increases monotonously with the amount of the filler in the range 3 to 10 wt.‐%.

SEM image of the fractured surface of a PCL‐TiNbO₅ nanocomposite film.     

Microcomposites of Poly(ε‐caprolactone) and Poly(methyl methacrylate) Prepared by Suspension Polymerization in the Presence of Poly(ε‐caprolactone) Macromonomer

Poly(methyl methacrylate)‐poly(ε‐caprolactone) (PMMA/PCL) microparticles were synthesized by suspension polymerization of methyl methacrylate in the presence of PCL. The incorporation of a small amount of a macromonomer, methacryloyl‐terminated PCL (M‐PCL), into the reaction mixture, led to the formation of grafted systems, namely PMMA‐g‐PCL/PCL. The synthesis of the macromonomer and its characterization by nuclear magnetic spectroscopy (¹H NMR) is described. The role of M‐PCL as an effective compatibilizing agent in the composite was investigated. PMMA/PCL and PMMA‐g‐PCL/PCL composites were fully characterized by ¹H NMR, gel permeation chromatography (GPC) and thermal analysis, including thermogravimetric analysis (TGA), conventional differential scanning calorimetry (DSC), modulated DSC (MDSC) and dynamic mechanical thermal analysis (DMTA). Finally, the morphology of the prepared systems was investigated by scanning electron microscopy (SEM). The addition of compatibilizing agent led the formation of a more homogeneous microcomposite with improved mechanical properties.

SEM picture of PMMA‐g‐PCL/PCL composite surface.     

In Situ Preparation of a Compatibilized Poly(cis‐1,4‐butadiene)/Poly(ε‐caprolactone) Blend

The ternary Ziegler‐Natta‐type catalyst system based on neodymium versatate (NdV), diisobutylaluminium hydride (DIBAH) and ethylaluminium sesquichloride (EASC) was used for the in situ preparation of a compatibilized blend consisting of poly(cis‐1,4‐butadiene) (BR = butadiene rubber) and poly(ε‐caprolactone) (PCL). Poly(cis‐1,4‐butadiene)‐block‐poly(ε‐caprolactone) which acts as compatibilizer for the two immiscible polymers BR and PCL was obtained by a two step sequential polymerization with the preparation of a living cis‐1,4‐BR building block in the first stage and the subsequent polymerization of CL during the second stage. This preparation method resulted in a polymer blend comprising the homopolymers BR and PCL as well as the block copolymer BR‐block‐PCL. For detailed characterization the block copolymer was separated from the respective homopolymers BR and PCL by means of fractionation with the binary solvent mixture dimethylformamide/methylcyclohexane (DMF/MCH) which mixes well at elevated temperature and exhibits phase separation at ambient temperature. ¹H NMR, IR, SEC and TEM were used for characterization of the block copolymer.

TEM of BR‐block‐PCL.     

Enzymatic Degradation of Biodegradable Polyester Composites of Poly(L‐lactic acid) and Poly(ε‐caprolactone)

Summary: Two different types of biodegradable polyester composites, PLLA fiber‐reinforced PCL and PCL/PLLA blend films were prepared at PCL/PLLA ratio of 88/12 (w/w), together with pure PCL and PLLA films. Their enzymatic degradation was investigated by the use of Rhizopus arrhizus lipase and proteinase K as degradation enzymes for PCL and PLLA chains, respectively. In the FRP film, the presence of PLLA fibers accelerated the lipase‐catalyzed enzymatic degradation of PCL matrix compared with that in the pure PCL film, whereas in the blend film, the presence of PLLA chains dissolved in the continuous PCL‐rich domain retarded the lipase‐catalyzed enzymatic degradation of PCL chains. In contrast, in the FRP film, the proteinase K‐catalyzed enzymatic degradation of PLLA fibers was disturbed compared with that of the pure PLLA film, whereas in the blend film, the proteinase K‐catalyzed enzymatic degradation rate of particulate PLLA‐rich domains was higher than that of pure PLLA film. The reasons for aforementioned enhanced and disturbed enzymatic degradation are discussed.

Normalized PCL weight loss of pure PCL, FRP, and blend films as a function of Rhizopus arrhizus lipase‐catalyzed enzymatic degradation time.     

Preparation of Nanoporous Polyimide Films from Poly(urethane‐imide) by Thermal Treatment

Nanoporous polyimide films were prepared in two steps. The first step is the preparation of poly(urethane‐imide) films by casting blend solutions containing various weight percentages of poly(amic acid) and phenol blocked polyurethane prepolymer (from 1,6‐hexamethylene diisocyanate and poly(ethylene glycol)). Three poly(amic acid)s were obtained from biphenyltetracarboxylic dianhydride (or) 2,2‐bis(3,4‐dicarboxyphenyl)hexafluoropropane dianhydride with 1,4‐phenylenediamine (or) 2,5‐dimethyl‐1,4‐phenylenediamine. Poly(urethane‐imide) films were characterized by density and surface energy measurements, AFM, DSC, TMA, mechanical properties and TGA. In the second step, these films were thermally treated above 300 °C to give nanoporous polyimide films. During thermal treatment, less thermally stable urethane domains decomposed, leaving porous polyimide films. The presence of pores was confirmed by scanning electron microscopy (SEM). The dielectric constant of the polyimide film was found to decrease with increasing amounts of urethane content.

A nanoporous polyimide film.     

Structure and Mechanical Properties of Poly(lactic acid) Filled with (Starch nanocrystal)‐graft‐poly(ε‐caprolactone)

Poly(ε‐caprolactone) (PCL) was grafted to the surface of starch nanocrystals (StN) via microwave‐assisted ROP. The resultant nanoparticles were then incorporated into a poly(lactic acid) matrix to produce fully‐biodegradable nanocomposites with good mechanical properties. A loading level of 5 wt.‐% StN‐g‐PCL resulted in simultaneous enhancements of strength and elongation. The StN‐g‐PCL self‐aggregated as rubbery microparticles to enhance the elongation by ca. 10‐fold over that of neat PLA. Meanwhile, the grafted PCL chains were miscible with PLA and formed a stress‐transferring interface to the StN, providing a reinforcing function.

     

A Customizable Instrument for Measuring the Mechanical Properties of Thin Biomedical Membranes

Summary: A customized instrument has been developed as part of multidisciplinary research work relating to the development of a biodegradable vascular scaffold. This instrument aims to measure the mechanical properties of elastic and viscoelastic thin membranes with tissue engineering applications. Uniform and omni‐directional pressure is applied on the whole membrane which is uniformly clamped and submerged into a liquid medium. The mechanical testing described in this study is focused on the stress‐strain curves of polycaprolactone (PCL) films after different treatments. The influence of Dulbecco's modified Eagle's culture medium, L929 fibroblast culture, NaOH treatment and film thickness on the mechanical properties of PCL films was evaluated after different times. These studies show that the PCL degradation process is influenced by immersion in the culture medium, inducing an increment in the slope of the pressure‐dilation curve which is indicative of an increase in the polymer stiffness. On the other hand, long NaOH treatments make PCL films have more flexible behavior.

A computerized version of the instrument: (1) Electrical compressor; (2) Filter; (3) Voltage‐pressure converter; (5) Pressure sensor; (6) Differential pressure sensor; (7–8) Main and auxiliary pipettes; (9) Printed circuit board; (10) Personal computer.     

Properties of Poly(3‐hydroxybutyric acid) Composites with Flax Fibres Modified by Plasticiser Absorption

Natural fibre‐biopolymer composites have been prepared from flax and polyhydroxybutyrate (PHB). The flax was modified by drying, followed by plasticiser absorption to replace the water lost to prevent embrittlement. This protects the fibres from problems associated with their water content and changes in water content due to equilibration with the environment. Flax and PHB showed good interfacial adhesion, which was decreased when plasticisers were present. Some plasticiser migrated from the flax to PHB and caused complex changes in the glass transition, crystallisation and crystallinity of the PHB. Morphology of the composites was examined by scanning electron microscopy (SEM) and optical microscopy (OM), SEM provided information on the interfacial adhesion through fractography. OM showed extensive transcrystallinity along the fibre surfaces. Dynamic mechanical analysis was used to measure elastic and damping characteristics and their relation to composition and morphology.

SEM micrograph of the PHB‐plasticiser‐flax system PHB‐PEG‐flax.     

Synthesis of Poly(methyl‐co‐trifluoropropyl)silsesquioxanes and Their Thin Films for Low Dielectric Application

Poly(methyl‐co‐trifluoropropyl)silsesquioxanes (P(M‐co‐TFP)SSQs) were prepared using methyltrimethoxysilane (MTMS) and trifluoropropyltrimethoxysilane (TFPTMS). The molecular weight, microstructure of the copolymers and properties of their thin films have been changed by adjusting reaction parameters such as the molar ratio of water to silane, the molar ratio of catalyst to silane, reaction time, solvent content, and temperature. The refractive index of the copolymer thin film decreased from 1.404 to ca. 1.348 as curing temperature was increased to 420 °C. The dielectric constant of the film decreased with an increase of the molecular weight of the copolymer, and the lowest dielectric constant obtained was ca. 2.2. Hardness and elastic modulus of the thin films were 0.7 and 5 GPa, respectively. Crack velocity was measured to be 10^?11 m/s at the film thickness of around 0.9 μm under aqueous environment.

     

Synthesis and Characterization of Biodegradable Poly(ε‐caprolactone)‐Polyglycolide‐Poly(ethylene glycol) Monomethyl Ether Random Copolymer

Summary: Poly(ε‐caprolactone)‐polyglycolide‐poly(ethylene glycol) monomethyl ether random copolymers were synthesized from ε‐caprolactone (ε‐CL), glycolide (GA) and poly(ethylene glycol) monomethyl ether (MPEG) using stannous octoate as catalyst at 160 °C by bulk polymerization. The copolymers with different composition were synthesized by adjusting the weight ration of reaction mixture. The resultant copolymer with a weight ratio (10:15:75) of MPEG2000, GA, and CL was characterized by IR, ¹H NMR, GPC and DSC. The new biodegradable copolymer has potential for medical applications since it is combined with properties of PCL, PGA and MPEG.

     

The Solid State Postcondensation of PET, 3

Summary: It was demonstrated that it is possible to produce prepolymers with a number‐average degree of polymerisation on the order of 5–40 directly in a liquid‐liquid dispersion in less than three hours. It was also shown that prepolymers made via this route and rapidly crystallised by the addition of a dispersant at ambient temperature are more porous than prepolymers made in an industrial liquid melt process.

SEM micrograph of prepolymers pLL‐PTA with \overline {DP} _{\rm n} = 28, d_p ∈ 63–125 μm.     

Thermal and Thermomechanical Behaviour of Polycaprolactone and Starch/Polycaprolactone Blends for Biomedical Applications

Summary: Polycaprolactone (PCL) and starch/PCL blends (SPCL) are shown to have the potential to be used in a range of biomedical applications and can be processed with conventional melting‐based procedures. In this paper, the thermal and thermomechanical analyses of PCL and SPCL were performed, using DSC, optical microscopy and DMA. Starch effectively increased the non‐isothermal crystallisation rate of PCL. Non‐isothermal crystallisation kinetics was analyzed using Ozawa model, and a method, which combines the theories of Avrami and Ozawa. Starch effectively reinforced PCL and enhanced its damping properties, which indicated that SPCL could be more suitable than PCL in some biomedical applications, as it might help in the dissipation of the mechanical energy generated by the patient movements.

Dynamic mechanical behaviour of PCL and SPCL at 1 Hz.     

Influence of Poly(ε‐caprolactone) Molecular Weight and Coumarin Amount on Photo‐Responsive Polyurethane Properties

Photo‐reversible polyurethane (PU) coatings based on coumarin diol (CD) are obtained. Initially, pre‐polymers based on different amounts of coumarin (5, 15, and 25 mol%) and 1,6‐hexamethylene diisocyanate are prepared to obtain PUs with a large incorporation of CD and high molecular weight. The pre‐polymer is posterior reacted with poly(ε‐caprolactone) diol (PCL‐diol), either with molecular weight = 530 or 2000 g mol^–1. The thermal stabilities of the PUs are studied using thermogravimetric analysis. Polymers with a higher content of CD present higher stability. The thermal transitions and the mechanical response are analyzed using differential scanning calorimetry and strain‐stress tests, respectively. Moreover, the photo‐reversibility of CD‐based PUs is followed by UV absorption. In general, photo‐dimerization induces better mechanical properties of the final PUs. Materials obtained with short PCL‐diol ( = 530 g mol^–1) and the highest amount of CD present higher reversibility processes. Therefore, these polymers are promising for application as coating systems.

     

Long‐Aliphatic‐Segment Polyamides: Salt Preparation and Subsequent Anhydrous Polymerization

Long‐aliphatic‐segment polyamides were prepared based on hexamethylenediamine and α,ω‐(CH₂)_x biosynthetic diacids (x = 10, 11, 12). The pertinent monomers (salts) were isolated as solids, thoroughly characterized for the first time, and then submitted to an anhydrous melt prepolymerization technique. The obtained prepolymers exhibited in the range of 5 100–11 800 g · mol^?1, and the molecular weight was further increased by up to 55% through solid‐state finishing. The suggested overall polyamidation cycle was conducted at short melt‐reaction times, so as to avoid any thermal degradation, and was proved efficient, indicating similar reactants polymerizability independently of the methylene content.

     

Fabrication and Evaluation of Polycaprolactone–Poly(hydroxybutyrate) or Poly(3‐Hydroxybutyrate‐co‐3‐Hydroxyvalerate) Dual‐Leached Porous Scaffolds for Bone Tissue Engineering Applications

Polycaprolactone (PCL) blend with poly(hydroxybutyrate) (PHB) or poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) dual‐leached scaffolds are prepared by using the solvent casting and salt–polymer‐leaching technique. The blending of the PHB and PHBV in PCL scaffolds results in decreased porosities of the scaffolds, and the water absorption capacities of the scaffolds also decrease. The compressive modulus of the PCL–PHB and PCL–PHBV dual‐leached scaffolds is greatly increased by the blending of PHB or PHBV matrix. An indirect cytotoxicity evaluation of all scaffolds with mouse fibroblastic cells (L929) and mouse calvaria‐derived preosteoblastic cell (MC3T3‐E1) indicates that all dual‐leached scaffolds are posed as nontoxic to cells. Both PCL–PHB and PCL–PHBV dual‐leached scaffolds are supported by the attachment of MC3T3‐E1 at significantly higher levels to tissue culture polystyrene plate (TCPS) and are able to support the proliferation of MC3T3‐E1 at higher levels to that cells on TCPS and PCL scaffolds. For mineralization, cells cultured on surfaces of PCL–PHB and PCL–PHBV dual‐leached scaffolds show higher mineral deposition than on TCPS and PCL scaffold.

     

Optimization of Extrusion Parameters for Preparing PCL‐Layered Silicate Nanocomposites Supported by Modeling of Twin‐Screw Extrusion

PCL‐based nanoclay (layered silicate) nanocomposites are prepared using a small scale intermeshing co‐rotating twin‐screw extruder. Improving the level of nanoclay dispersion in PCL nanocomposites is obtained by changing the extrusion parameters. Increasing the screw speed and decreasing the throughput leads to an improved dispersion quality, as observed from the improved mechanical properties of the nanocomposites as well as from their clearly affected rheological and crystallization behavior. Furthermore, a commercially available software that simulates the twin‐screw extrusion process (LUDOVIC) is used to asses the processing parameters applied for making the nanocomposites.

     

Defined Comonomer Re‐Feeding During the Metallocene‐Catalyzed Copolymerization of 10‐Undecene‐1‐olate with Propene through FTIR In‐Line Monitoring

The consumption of 10‐undecene‐1‐olate (UOA) during its continuous re‐feeding in the metallocene‐catalyzed copolymerization with propene was investigated by ATR‐FTIR spectroscopy in‐line monitoring through evaluation of the integral absorbances of the characteristic IR bands. For the quantitative determination of the comonomer concentration during the copolymerization reaction with and without continuous re‐feeding of UOA, multiple calibration functions based on the chemometric partial least squares method were applied. For the first time, a direct correlation between the consumption of an olefin and the addition of a polar comonomer during a metallocene‐catalyzed copolymerization was demonstrated. By means of this technique, a relatively constant molar stoichiometric ratio of the comonomer and propene over the whole polymerization time was achieved, which is very important in obtaining copolymers with defined random structure and, thus, from the point of view of reaction engineering, constant product quality.

     

Effect of Thermal History on Structural Changes in Melt‐Intercalated Poly(ε‐caprolactone)/Organoclay Nanocomposites Investigated by Dynamic Viscoelastic Relaxation Measurements

Poly(ε‐caprolactone) (PCL) nanocomposites were prepared using two different types of organically modified nanosilicates by melt intercalation with an internal mixer. Dynamic mechanical analysis revealed possible structural changes in the nanocomposites even during the small deformation occurring during shear oscillatory measurements, as evidenced by a V‐shaped modulus change in the plot of the dynamic storage modulus as a function of stepwise increased temperature. X‐ray diffraction patterns were recorded at different simulated temperatures during the various stages of dynamic measurements. The X‐ray data indicate that the structural changes can be ascribed to a further intercalation of the PCL matrix chains into the silicate layers. This further intercalation is a consequence of the heat treatment during the dynamic mechanical measurements. Furthermore, there is a considerable vertical shift in addition to the horizontal shift in the higher temperature regime, which allows the mapping of a master curve through the application of the time‐temperature superposition principle to the dynamic storage and the loss modulus data obtained at various isothermal temperatures. The present study is also concerned with the relative molecular mobility of both PCL nanocomposites in the given experimental conditions considering the Williams‐Landel‐Ferry (WLF) equation and the Arrhenius relationship between the horizontal shift factor and the activation energy of flow. Moreover, the extent of the vertical shift as a function of temperature made it possible to determine the apparent activation energy of the further intercalation of PCL into the silicate layers. This intercalation is caused by the additional exposure to heat during the dynamic mechanical measurements after mixing, which led to a comparison of the relative diffusivity of the PCL matrix in the two nanocomposites.

Dynamic shear storage moduli G′ of PCLOC25A and PCLOC30B as a function of temperature with increase increments of 20 °C from 60 to 260 °C. The G′ data were obtained from isothermal frequency sweep G′(ω) data at ω = 1 rad · s^?1 at the corresponding temperatures.