Effect of talc surface treatment on the mechanical properties of composites based on PP/LDPE blend matrices

A study has been made of property optimization of a composite based on low density polyethylene and polypropylene (PP) blend matrices with talc modified by a titanate coupling agent. Analysis shows that the flexural properties improve with increasing content of both talc and polypropylene. However, the tensile moduli show a different behavior. Tensile strength is hardly affected by the filler content at PP percentages in the matrix above 50 percent. The surface modified talc gives rise to higher mechanical properties than the unmodified talc. This improvement is more noticeable as talc and PP percentages in the composite is increased. Scanning electron microscopy has shown the effect of the coupling agent at the filler/polymer matrix interphase and the greater affinity between talc and polypropylene.     

Damping behavior of wood filled polypropylene composites

The damping coefficient (tanδ) of wood flour filled polypropylene composites, having varying filler concentrations were measured using the free vibration decay of disk‐shaped specimen, vibrating in flexural vibration mode. The damping coefficients decreased with the increase of filler load in composites. There was no significant difference in damping behavior of composites with and without compatiblizer at low filler level (upto 30%). At higher filler loading (>30%), composites with compatiblizer had lower damping coefficient suggesting improved interfacial adhesion between wood and polypropylene. The damping in composite is attributed to the damping because of the composite constituents and damping at the interface. The damping because of interface was estimated using a model and was found to increase with the increase in filler loading. At higher filler content, damping due to interface in composites with compatiblizer was significantly lower than in composites without compatiblizer suggesting a better interfacial adhesion between the wood filler and polypropylene matrix with compatiblizer. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Influence of mineral fillers on the fire retardant properties of wood‐polypropylene composites

The effects of mineral fillers on the fire retardancy of wood‐polypropylene composites have been studied. Wood‐polypropylene composites containing mineral fillers have been compounded in a conical twin‐screw extruder. A composite manufactured without any mineral filler addition has been used as a reference. The flame resistance properties of the composite materials have been studied using the cone calorimeter. The results show that the introduction of mineral fillers into the wood‐polypropylene composites has a favourable effect on the fire resistance properties of the composite materials. The reaction‐to‐fire properties have been improved according to the fire classification of construction products based on the Euroclass system. Copyright © 2012 John Wiley & Sons, Ltd.     

Performance evaluation of synthesized acrylic acid grafted polypropylene within CaCO3/polypropylene composites

A polymeric coupling agent acrylic acid grafted polypropylene (AAgPP) was synthesized and its efficiency in CaCO₃/PP composite was investigated. The grafting of acrylic acid monomer (AA) onto polypropylene was performed using an internal mixer. The effect of peroxyde, acrylic acid monomer content, temperature and RPM was studied. A grafting reaction between the polypropylene and the acrylic acid was evidenced through FTIR, UV, DSC and MFI testing. The highest grafting yield was obtained at 0.85 phr peroxide and 5 phr acrylic acid. The selected mixing temperature was 200°C, the rotor speed 150 rpm and the residence time 5 min. The obtained coupling agent (AAgPP) was used with 30 wt% CaCO₃ filled polypropylene. Strong interactions with the composite were observed. The effect of increasing the coupling agent content on Izod impact and tensile properties was investigated. A maximum in the above properties is attained at 15 wt% AAgPP. The most important effect is clearly shown in the Izod test. In fact, a threefold increase has been observed for either notched and untoched specimen. The 15 wt% AAgPP is considered to be a critical concentration for the composite considered. This corresonds to maximum interactions occurring between the matrix and the filler. SEM analysis clearly shows strong interactions between the filler and the matrix in the presence of acrylic acid grafted polypropylene. This is another proof of the efficiency of the synthesized AAgPP as a potential coupling agent for CaCO₃ filled PP.     

Evaluation of dynamic elastic properties of wood‐filled polypropylene composites

Dynamic modulus of elasticity (MoE) and shear modulus of wood‐filled polypropylene composite at various filler contents ranging from 10% to 50% was determined from the vibration frequencies of disc‐shaped specimens. Wood filler was used in both fiber form (pulp) and powder form (wood flour). A novel compatibilizer, m‐isopropenyl‐α,α‐dimethylbenzyl‐isocyanate(m‐TMI) grafted polypropylene with isocyanate functional group was used to prepare the composites. A linear increase in dynamic MoE, shear modulus, and density of the composite was observed with the increasing filler content. Between the two fillers, wood fiber filled composites exhibited slightly better properties. At 50% filler loading, dynamic MoE of the wood fiber filled composite was 97% higher than that of unfilled polypropylene. Halpin‐Tsai model equation was used to describe the changes in the composite modulus with the increasing filler content. The continuous improvement in elastic properties of the composites with the increasing wood filler is attributed to the effective reinforcement of low‐modulus polypropylene matrix with the high‐modulus wood filler. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1706–1711, 2006     

Electrical properties and morphology of highly conductive composites based on polypropylene and hybrid fillers

Electrically conductive polypropylene/hybrid filler (PP/GO–MWNTs) and PP/MWNTs composite have been prepared via melt blending PP with the hybrid filler (multiwalled carbon nanotubes (MWNTs) and graphite oxide (GO)) and the single filler (MWNTs), respectively. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to research the interior morphology of the GO–MWNTs hybrid filler, and the dispersion of the hybrid filler in the PP matrix is also observed by SEM. The results show that a clear reduction in electrical resistivity and percolation threshold of PP/GO–MWNTs composite can be ascribed to the corporation of GO. The electrical properties of PP composites were improved owing to the effective conductive networks formed by hybrid filler.     

Phase structure of ternary polypropylene/elastomer/filler composites: effect of elastomer polarity

Phase structure of ternary polypropylene/elastomer/calcium carbonate composites has been investigated using scanning electron microscopy, dynamic mechanical analysis and differential scanning calorimetry. Two kinds of phase structure were observed either a separate dispersion of the phases or encapsulation of the filler by elastomer. The composite phase structure was determined mainly by the chemical character of the components and, to a lesser degree, by the mixing sequences of each component. In this study, the use of non-polar ethylene–octene copolymer (EOR) resulted in a composite having separate dispersion of elastomer and filler particles. When a polar ethylene–vinyl acetate (EVA) elastomer was used, an encapsulation structure was formed. This is attributed to the higher affinity of EVA to calcium carbonate. Analysis of the composite structure formed, using the Geometric Mean approach was found to be useful as a qualitative technique.     

Toughened thermoplastic composite. I. Cross-linkable phenol formaldehyde and epoxy resins-coated cellulosic-filled polypropylene composites

Composites of polypropylene (PP) or maleic-anhydride-modified polypropylene (MAH-PP) with uncoated or thermosetting resincoated sawdust or explosion pulp (V-pulp) were prepared by dynamic cross-linking and their properties were compared to those of unmodified and uncross-linked composites. The effects of modification and dynamic cross-linking on the interfacial adhesion between polymer and filler have also been investigated by a solvent extraction study and microscopic analysis. The new method of dynamic cross-linking in combination with the additional effect of compatibilization suggests a practical route to obtain high-strength, toughened thermoplastic composites. Dynamically cross-linked epoxyor phenolic resin-coated sawdust or V-pulp that can be grafted or can have affinity to MAH-PP was found to improve tensile strength as well as elongation at yield point. The tensile toughness of the dynamically cross-linked-compatibilized composites is better than that of an uncross-linked composite of MAH-PP and sawdust. The improved toughness of the dynamically cured composites appears to be that further chemical bonds form between coated filler and MAH-PP in addition to grafting of MAH-PP onto cellulose chain. © 1993 John Wiley & Sons, Inc.     

Electrical properties of composites based on conjugated polymers and conductive fillers

Composite materials based on undoped conjugated polymers and conductive filler were synthesized and their electrophysical and electrochemical properties were investigated. Conjugated polymers such as polyaniline (PANI), polyacetylene (PA) and typical polymer dielectric, polypropylene (PP) were used as matrices. Graphite and single-walled nanotubes were used as conductive fillers. The investigation of the dependencies of conductivity on filler concentration show that in contrast to PP and PANI, PA becomes conductive due to injected charge carriers from filler particles. This conclusion is supported by investigated dependencies of composite conductivity on temperature and time during aging and on cyclic voltammetry data. It was shown that a conjugated polymer matrix allows composite materials with new electrophysical and electrochemical properties to be produced.     

Structure development in thermoset recyclate‐filled polypropylene composites

Polypropylene containing comminuted fiber reinforced thermoset recyclate has been shown to exhibit enhanced mechanical properties relative to particulate‐filled materials. Optimum mechanical performance in these recyclate‐filled materials is achieved in compositions made from rubber‐modified polypropylene containing maleic anhydride‐modified PP in conjuction with silane coupling agent. Although matrix crosslinking was found to enhance properties in both filled and unfilled systems, composite properties are dominated by the development of strong interfacial bonding between polypropylene and recyclate reinforcement. A mechanism for the formation of interfacial bonding is proposed involving reaction between maleic anhydride functionalized PP, formation of trisilanol groups and their subsequent condensation with hydroxyl groups on the recyclate surfaces, together with molecular entanglement and co‐crystallization of the grafted and ungrafted polypropylene molecules. Furthermore, in the absence of treatment there is evidence that the elastomer particles encapsulate the filler particles. However, this effect is strongly hindered when functionalized‐PP is added, either in isolation or in combination with the silane co‐treatment. The crystalline nucleation of PP by thermoset recyclate and treatment is also considered. The treatment system investigated was found to promote interfacial bonding to both the polyester (DMC) and woven glassreinforced phenolic recyclates investigated, suggesting it may be suitable for treating mixed composite scrap.     

Effect of filler treatments on rheological behavior of calcium carbonate and talc‐filled polypropylene hybrid composites

Commercial stearic acid treated calcium carbonate (CaCO₃) was used to make a comparative study on rheological behavior of the CaCO₃ and talc‐filled polypropylene (PP) hybrid composites with nontreated filler. Apparent shear viscosity and extrudate swell were investigated with variation of filler ratio and temperature with 30% by weight total of filler was used in PP composite. The Shimadzu capillary rheometer was used to evaluate shear viscosity and shear rate of the composite. It was found that the shear viscosities decrease with increasing shear rate. The apparent shear viscosity of the composite containing the stearic acid treated is slightly lower than untreated filler. Shear thickening behavior at higher shear rate has also shown by 15/15 treated composites at higher temperature about 220°C and investigation by SEM has proved that filler being densely packed at that condition. Treated composites also exhibit lower swelling ratio value than untreated composite, and swelling ratio also decreases linearly with increasing temperature and the die length–diameter ratio. It is believed that dispersion of filler play an important role not only on shear viscosity but also on swelling ratio of PP composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5421–5426, 2006     

Rheological and mechanical characterization of polypropylene‐based wood plastic composites

The aim of this article is to investigate the influence of filler content and temperature on the rheological, mechanical, and thermal properties of wood flour polypropylene composites (WPCs). Testing WPCs at high temperatures and percentages of filler is extremely challenging because of reduced linear viscoelastic region, high viscosity, and degradation. In this work, a complete characterization of WPCs with different filler percentages (0–70 wt%) has been made. Rheological tests are performed at 170°C for the WPCs and in the 170–200°C range for neat polypropylene. A single master curve is obtained using two shift factors that can be described by a modified Eilers model and a Williams‐Landel‐Ferry equation. This master curve, fitted with a Carreau‐Yasuda model, can be very useful for predicting the viscosity of WPCs at temperatures that are typically used during processing and for any percentage of filler. POLYM. COMPOS., 37:3460–3473, 2016. © 2015 Society of Plastics Engineers     

Phenolic rigid organic filler/isotactic polypropylene composites. I. Preparation

A novel phenolic rigid organic filler (KT) was melt-mixed with an isotactic polypropylene (iPP) to prepare a series of PP/KT composites, with or without maleic anhydride grafted polypropylene (MAPP) as compatilizer. The evolution of filler morphology during melt-mixing and melt-pressure processes was monitored by scanning electron microscope (SEM) and polarized optical microscope (POM). The influences of shear force, pressure time, filler content and MAPP concentration on the final filler dispersion were studied. We found that this rigid organic filler readily melted and dispersed homogenously into the iPP matrix through a fission-fusion process during the melt-mixing process. Thus a balanced dispersion, which was closely related to shear force and MAPP concentration, can be achieved. During the meltpressure process, parts of the filler particles combined gradually through a coalescence process. However, the incorporation of MAPP can effectively inhibit the tendency to coalesce and refine the filler particles sizes into nanoscale. Thus, a series of PP/KT composites with controllable filler particles size and narrow size distribution can be obtained just by adjusting process conditions and MAPP concentration. In addition, due to the in-situ formation mechanism, the filler phase possessed a typical solid true-spherical shape.     

Determination of filler content in thermoplastic composites by FTIR analysis

FTIR quantitative analytical method is described as an alternative technique for computation of the filler content in polypropylene composites. White rice husk ash (WRHA) was incorporated as a filler material into polypropylene homopolymer. Absorption peaks at 480, 621, and 790 cm^?1 chosen for the quantitative analysis work have been shown to give good linearity with increasing filler contents. © 1995 John Wiley & Sons, Inc.     

Phenolic rigid organic filler/isotactic polypropylene composites. I. Preparation

A novel phenolic rigid organic filler (KT) was melt-mixed with an isotactic polypropylene (iPP) to prepare a series of PP/KT composites, with or without maleic anhydride grafted polypropylene (MAPP) as compatilizer. The evolution of filler morphology during melt-mixing and melt-pressure processes was monitored by scanning electron microscope (SEM) and polarized optical microscope (POM). The influences of shear force, pressure time, filler content and MAPP concentration on the final filler dispersion were studied. We found that this rigid organic filler readily melted and dispersed homogenously into the iPP matrix through a fission-fusion process during the melt-mixing process. Thus a balanced dispersion, which was closely related to shear force and MAPP concentration, can be achieved. During the melt-pressure process, parts of the filler particles combined gradually through a coalescence process. However, the incorporation of MAPP can effectively inhibit the tendency to coalesce and refine the filler particles sizes into nanoscale. Thus, a series of PP/KT composites with controllable filler particles size and narrow size distribution can be obtained just by adjusting process conditions and MAPP concentration. In addition, due to the in-situ formation mechanism, the filler phase possessed a typical solid true-spherical shape.     

Steam‐exploded residual softwood‐filled polypropylene composites

Residual softwood sawdust was pretreated by a steam‐explosion technique. It was used as a natural filler in polypropylene (PP)‐based composites. Dynamic mechanical analysis and tensile properties of these materials were studied. The influence of filler loading, steam‐explosion severity, and coating the fiber with a functionalized compatibilizer, such as maleic anhydryde polypropylene (MAPP), on the mechanical behavior of the composite was evaluated. The results were analyzed in relation with scanning electron microscopy observations, and surface energy (dispersive and polar components) and apparent specific area measurements. Experimental data indicate a better compatibility between MAPP‐coated fiber and PP with respect to the untreated one. The coating treatment of the softwood fiber was found to promote interfacial adhesion between both components, and to enhance the tensile properties of the resulting composite. This reinforcing effect was well predicted from theoretical calculations based on a mean field approach (Halpin‐Kardos model). The steam‐explosion pretreatment severity increased the surface energy and apparent specific surface, and resulted in a loss of the fiber entirety. The sorption behavior of these composite materials was also performed. It was found that the composites absorb more water, as the filler content is higher. MAPP coating provided protection from water uptake in the interphase region. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1962–1977, 1999     

Polypropylene composites obtained from self‐reinforced hybrid fiber system

The purpose of the study was to obtain a composite material with the self‐reinforced structure, which processing provide increased mechanical properties. The composites used in presented work were prepared from the two types of fiber mixtures, both were based on polypropylene fibers, the difference was in used cellulose or wood flour filler. Composites were prepared using the hot compaction method. The presented research describes the effect of the composite composition and processing conditions. The results include the static tension measurements, tensile impact tests and thermal analysis, including: DSC and DMTA. The structure has been studies using the SEM observations. Results of presented studies confirm the self‐reinforcing effect in obtained hybrid composites. It provides in the comparison to the standard wood polymer composites to the higher level of material reinforcement with lower amount of natural filler. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43283.     

Recycling of lignocellulosics filled polypropylene composites. I. Analysis of thermal properties,morphology, and amount of free radicals

Composites of isotactic polypropylene filled with comminuted rapeseed straw are studied. Improvement in interfacial adhesion is achieved by chemical modification of the lignocellulose filler. Composites were subjected to recycling by extrusion. The effect of multiple recycling of the composites on the process of nucleation and crystallization of polypropylene matrix, surface topography, and free radical generation was checked. On the basis of differential scanning calorimetry data, a significant influence of the recycling on nucleation activity of the lignocellulose filler was evidenced. A relation between the filler particle size and multiple recycling was established by observations under a polarization microscope, while scanning electron microscope analyses confirmed the positive effect of chemical modification of rapeseed straw on the interfacial adhesion. The composite structure changes forced by multiple recycling are discussed in the context of free radical generation. Concentration of free radicals in the rapeseed straw samples and composites was measured by the electron paramagnetic resonance spectroscopy to show that it was higher in the systems subjected to multiple recycling. Interestingly, the composites after multiple recycling showing elevated concentration of free radicals are also characterized by higher nucleation activity. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41693.     

玻璃微珠填充聚丙烯塑料的流变性能

用CAPIROGRAPH 1B型毛细管流变仪对玻璃微珠填充的聚丙烯复合材料的流变性能进行了研究,并与不同粒径的碳酸钙、滑石粉填充的聚丙烯复合材料进行对比,证明玻璃微珠填料因其特殊的球形而体现出优越的加工流动性。     

Effect of the talc filler content on the mechanical properties of polypropylene composites

This research examines the effect of a microsize/nanosize talc filler on the physicochemical and mechanical properties of filled polypropylene (108MF10 and 33MBTU from Saudi Basic Industries Corp. and HE125MO grade from Borealis) composite matrices. A range of mechanical properties were measured [tensile properties, bending properties, fracture toughness, notched impact strength (at the ambient temperature and ?20°C), strain at break, and impact strength] along with microhardness testing and thermal stability testing from 40 to 600°C as measured by differential thermal analysis and thermogravimetric analysis. Increasing filler content lead to an increase in the mechanical strength of the composite material with a simultaneous decrease in the fracture toughness. The observed increase in tensile strength ranged from 15 to 25% (the maximum tensile strength at break was found to be 22 MPa). The increase in mechanical strength simultaneously led to a higher brittleness, which was reflected in a decrease in the mean impact strength from the initial 18 kJ/m² (for the virgin polypropylene sample) to 14 kJ/m², that is, a 23% decrease. A similar dependency was also obtained for the samples conditioned at ?20°C (a decrease of 12.5%). With increasing degree of filling of the talc–polypropylene composite matrix, the thermooxidative stability increased; the highest magnitude was obtained for the 20 wt % sample (decomposition temperature = 482°C, cf. 392°C for the virgin polymer). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008