Investigation on production and characterization of bionanocomposites based on surface functionalized multi-walled carbon nanotubes and optically active poly(ester-imide) having L-isoleucine units

Carboxylic functionalized multi-walled carbon nanotubes (MWCNTs) have been incorporated to biodegradable poly(ester-imide) (PEI) matrix and the effect of the carboxylated-MWCNT on the thermal and morphological properties of MWCNT-reinforced bionanocomposites (BNCs) was demonstrated. Chiral PEI was synthesized from a step-growth polymerization of amino acid based diacid (4) with 4,4′-thiobis(2-tert-butyl-5-methylphenol) (5) promoted by tosyl chloride in pyridine and N,N-dimethyl formamide solution. The resulting BNCs were analyzed by Fourier transform infrared spectroscopy, X-ray diffraction, field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The homogeneous dispersion of MWCNTs throughout PEI matrix and strong interfacial adhesion between them were achieved in the obtained BNCs as evidenced by FE-SEM and TEM images. The results from TGA indicated that the thermal stability of the resulting BNCs was obviously improved in comparison with the pure PEI.     

Synthesis and characterization of poly(l-glutamic acid)-block-poly(l-phenylalanine)

Poly(γ-benzyl l-glutamate)-block-poly(l-phenylalanine) was prepared via the ring opening polymerization of γ-benzyl l-glutamate N-carboxyanhydride and l-phenylalanine N-carboxyanhydride using n-butylamine·HCl as an initiator for the living polymerization. Polymerization was confirmed by ¹H-nuclear magnetic resonance spectroscopy and matrix assisted laser desorption ionization time of flight mass spectroscopy. After deprotection, the vesicular nanostructure of poly(l-glutamic acid)-block-poly(l-phenylalanine) particles was examined by transmission electron microscopy and dynamic light scattering. The pH-dependent properties of the nanoparticles were evaluated by means of ζ-potential and transmittance measurements. The results showed that the block copolypeptide could be prepared using simple techniques. Moreover, the easily prepared PGA-PPA block copolypeptide showed pH-dependent properties due to changes in the PGA ionization state as a function of pH; this characteristic could potentially be exploited for drug delivery applications.     

Controlled crystal nucleation in the melt-crystallization of poly(l-lactide) and poly(l-lactide)/poly(d-lactide) stereocomplex

Among the various inorganic nucleators examined, Talc and an aluminum complex of a phosphoric ester combined with hydrotalcite (NA) were found to be effective for the melt-crystallization of poly(l-lactide) (PLLA) and PLLA/poly(d-lactide) (PDLA) stereo mixture, respectively. NA (1.0 phr (per one hundred resin)) can exclusively nucleate the stereocomplex crystals, while Talc cannot suppress the homo crystallization of PLLA and PDLA in the stereo mixture. Double use of Talc and NA (in 1.0 phr each) is highly effective for enhancing the crystallization temperature of the stereo complex without forming the homo crystals. The stereocomplex crystals nucleated by NA show a significantly lower melting temperature (207 °C) than the single crystal of the stereocomplex (230 °C) in spite of recording a large heat of crystallization ΔH_c (54 J/g). Photomicrographic study suggests that the spherulites with a symmetric morphology are formed in the stereo mixture added with NA while the spherulites do not grow in size in the mixture added with Talc. The exclusive growth of the stereocomplex crystals by the melt-crystallization process will open a processing window for the PLLA/PDLA.     

Formation of banded and non-banded poly(l-lactic acid) spherulites during crystallization of films of poly(l-lactic acid)/poly(ethylene oxide) blends

In this study, a series of poly(l-lactic acid) (PLLA)/poly(ethylene oxide) (PEO) blends with different PLLA concentrations was prepared. Films of these blends crystallized with and without a coverslip were characterized by the presence and absence of banded structures, respectively. This difference in morphology was observed because the PEO component of the blends was oxidized at a high temperature (125 °C) in air without the protection of a coverslip. X-ray photoelectron spectroscopy (XPS) results showed that the surface of the blends crystallized in nitrogen without a coverslip contained mostly PLLA while the surfaces of the same blends crystallized under a coverslip contained only a moderately higher concentration of PLLA than their bulks. The migration of PLLA to the surface of the blends during crystallization in nitrogen when no coverslip was used was due to its low surface tension. Phase images obtained using atomic force microscopy (AFM) indicated that the banded structures consisted of valleys and ridges, which were in fact flat-on and edge-on lamellae, respectively. A detailed time-of-flight secondary ion mass spectrometry (ToF-SIMS) examination suggested that PLLA and PEO were located mainly on the surfaces of the ridges and valleys, respectively.     

Crystallization of poly(l-lactide-dimethyl siloxane-l-lactide) triblock copolymers and its effect on morphology of microphase separation

This investigation characterizes the molten morphologies following isothermal crystallization of poly(l-lactide-block-dimethyl siloxane-block-l-lactide) triblock copolymers, which were synthesized by ring-opening polymerization of l-lactide using hydroxyl-telechelic PDMS as macroinitiators, via small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). The break-out and preservation of the nanostructure of the triblock copolymer depended on the segregation strength, which was manipulated by varying the degree of polymerization. The crystallization kinetics of these semicrystalline copolymers and the effect of isothermal crystallization on their melting behaviors were also studied using DSC, FT-IR and WAXS. The exclusive presence of α-phase PLLA crystallite was verified by identifying the absence of the WAXS diffraction signal at 2θ = 24.5° and the presence of IR absorption at 1749 cm⁻¹ when the PLLA segment of the block copolymers was present as a minor component. The dependence of the crystallization rate (Rc) on the chemical composition of the triblock copolymers reveals that the Rc of the triblock copolymers was lower than that of PLLA homopolymer and the Rc were substantially reduced when the minor component of the crystallizable PLLA domains was dispersed in the PDMS matrix.     

Thermal degradation of poly(l-lactide): effect of alkali earth metal oxides for selective l,l-lactide formation

To achieve the feed stock recycling of poly(l-lactide) (PLLA) to l,l-lactide, PLLA composites including alkali earth metal oxides, such as calcium oxide (CaO) and magnesium oxide (MgO), were prepared and the effect of such metal oxides on the thermal degradation was investigated from the viewpoint of selective l,l-lactide formation. Metal oxides both lowered the degradation temperature range of PLLA and completely suppressed the production of oligomers other than lactides. CaO markedly lowered the degradation temperature, but caused some racemization of lactide, especially in a temperature range lower than 250 °C. Interestingly, with MgO racemization was avoided even in the lower temperature range. It is considered that the effect of MgO on the racemization is due to the lower basicity of Mg compared to Ca. At temperatures lower than 270 °C, the pyrolysis of PLLA/MgO (5 wt%) composite occurred smoothly causing unzipping depolymerization, resulting in selective l,l-lactide production. A degradation mechanism was discussed based on the results of kinetic analysis. A practical approach for the selective production of l,l-lactide from PLLA is proposed by using the PLLA/MgO composite.     

Crystallization and morphology of stereocomplexes in nonequimolar mixtures of poly(l-lactic acid) with excess poly(d-lactic acid)

Crystallization of nonequimolar compositions of poly(d-lactic acid) with low-molecular-weight poly(l-lactic acid) (PDLA/LM_w-PLLA) blends leads to formation of various fractions of stereocomplexed PLA (sc-crystallites) and homocrystallites (PDLA or PLLA). For the PDLA/LM_w-PLLA blends within the composition window of LM_w-PLLA content between 30 and 50 wt%, only sc-crystal exists and no homocrystal is present. On the other hand, for PDLA/LM_w-PLLA blends with excess PDLA, e.g. PDLA/LM_w-PLLA = 90/10, atomic-force microscopy (AFM) characterization on various stages of crystallization of sc-PLA crystal with PDLA homocrystal shows a repetitive stacking of excess PDLA on pre-formed sc-PLA crystal serving as crystallizing templates. The crystallization initially begins with string-like (fibril-like) PDLA lamellae, followed with PDLA aggregating on sc-PLA crystal into a bead-on-string crystal, then growing to thicker irregularly-shaped dough-like lamellae. Repetitive growth cycle from strings to bead-on-string lamellae continues on top of the dough-like lamellae as new substrates, until ending impingement of the PDLA spherulites.     

Plasticization of semicrystalline poly(l-lactide) with poly(propylene glycol)

Plasticization of semicrystalline poly(l-lactide) (PLA) with a new plasticizer - poly(propylene glycol) (PPG) is described. PLA was plasticized with PPG with nominal M_w of 425 g/mol (PPG4) and 1000 g/mol (PPG1) and crystallized. The plasticization decreased T_g, which was reflected in a lower yield stress and improved elongation at break. The crystallization in the blends was accompanied by a phase separation facilitated by an increase of plasticizer concentration in the amorphous phase and by annealing of blends at crystallization temperature. The ultimate properties of the blends with high plasticizer contents correlated with the acceleration of spherulite growth rate that reflected accumulation of plasticizer in front of growing spherulites causing weakness of interspherulitic boundaries. In PLA/PPG1 blends the phase separation was the most intense leading to the formation of PPG1 droplets, which facilitated plastic deformation of the blends that enabled to achieve the elongation at break of about 90-100% for 10 and 12.5 wt% PPG1 content in spite of relatively high T_g of PLA rich phase of the respective blends, 46.1-47.6 °C. Poly(ethylene glycol) (PEG), long known as a plasticizer for PLA, with nominal M_w of 600 g/mol, was also used to plasticize PLA for comparison.     

Small-angle X-ray scattering studies on melting and recrystallization behaviors of poly(oxyethylene) crystallites in poly(d,l-lactide)/poly(oxyethylene) blends

Direct determination of the discrete distribution for crystalline lamellar thickness has been performed for poly(d,l-lactic acid)/poly(oxyethylene) (PDLLA/PEG) blends by conducting small-angle X-ray scattering (SAXS) measurements using synchrotron radiation. The PDLLA used was an random (racemic) copolymer of bio-based poly(l-lactic acid) (PLLA) and poly(d-lactic acid) (PDLA) with the lactide monomer ratio of l:d = 50:50. It is known that PLA is miscible with PEG in the amorphous state. In the current paper, we report comprehensive results on structural analyses of PDLLA/PEG blends in the course of heating and cooling process using SAXS to elucidate the change in the thickness distribution of the lamellae. As a consequence, it was found that the distribution of the lamellar thickness moves toward the larger value (in other words, lamellar thickening) as temperature approaches the melting point. Typically, the thickness distribution was dispersed in the range of 10–20 nm at room temperature and it changed toward 40 nm in the vicinity of the melting temperature. To the best of our knowledge, this is the first report of direct determination of the discrete distribution for the crystalline lamellar thickness and their in-situ changes in the course of the lamellar thickening process. As a result, the lamellar thickening was found to occur at much lower temperature for the blend samples with 10% and 20% of PDLLA contents as compared to the PEG 100% sample. This phenomenon can be ascribed to the melting point depression owing to the miscibility between PEG and PDLLA. Thereby, thinner lamellae were melted and thicker ones appeared at much lower temperature for the blends than for the PEG 100% sample. As for the average repeating distance (long period) of the lamellar stacks, an abrupt increase similar to the critical divergence was observed (from 25 nm to 50 nm) in the heating process. Not only for the melting behavior but also in the course of recrystallization, change in the lamellar-thickness distribution was uncovered, which shows strong hysteresis depending on what temperature the sample was cooled down from.     

Mechanical properties, morphology, and crystallization behavior of blends of poly(l-lactide) with poly(butylene succinate-co-l-lactate) and poly(butylene succinate)

The blends of poly(l-lactide) (PLLA) with poly(butylene succinate) (PBS) and poly(butylene succinate-co-l-lactate) (PBSL) containing the lactate unit of ca. 3 mol% were prepared by melt-mixing and subsequent injection molding, and their mechanical properties, morphology, and crystallization behavior have been compared. Dynamic viscoelasticity and SEM measurements of the blends revealed that the extent of the compatibility of PBSL and PBS with PLLA is almost the same, and that the PBSL and PBS components in the blends with a low content of PBSL or PBS (5-20 wt%) are homogenously dispersed as 0.1−0.4 μm particles. The tensile strength and modulus of the blends approximately followed the rule of mixtures over the whole composition range except that those of PLLA/PBS 99/1 blend were exceptionally higher than those of pure PLLA. All the blends showed considerably higher elongation at break than pure PLLA, PBSL, and PBS. Differential scanning calorimetric analysis of the blends revealed that the isothermal and non-isothermal crystallization of the PLLA component is promoted by the addition of a small amount of PBSL, while the addition of PBS was much less effective.     

Transcrystalline structures of poly(l-lactide)

Poly(l-lactide) (PLLA) film containing transcrystalline (TC) structures can easily be obtained by placing PLLA films melted between two poly(tetrafluoroethylene) (PTFE) sheets, followed by isothermal crystallization at 122 °C. The fine structures of the PLLA-TC film were studied by various structural techniques such as X-ray diffractometry, optical microscopy and transmission electron microscopy. We also examined the purification effect upon the morphology of PLLA-TC film. The formation of the TC structures revealed that one-dimensional spherulitic growth occurred from the assembling impurities as nucleation agent near the PTFE substrate in the heterogeneous nucleation system. We found that the b-axis of PLLA crystal was parallel to the lamellae growth direction confirmed using X-ray diffraction. The precipitated PLLA film crystallized in a similar process exhibited scanty TC textures, suggesting that the existence of impurity in the PLLA sample was an important factor for the formation of those structures.     

Study on crystalline morphology of poly(l-lactide)-poly(ethylene glycol) diblock copolymer

Crystallization behavior, structural development and morphology evolution in a series of diblock copolymers of poly(l-lactide)-block-poly(ethylene glycol) (PLLA-b-PEG) were investigated via differential scanning calorimetry, wide-angle X-ray diffraction, polarized optical microscopy and atomic force microscopy. In these copolymers, both blocks are crystallizable and biocompatible. It was interesting that these PLLA-b-PEG diblock copolymers could form spherulites with banded textures, which was undercooling dependent. Single crystals with an abundance of screw dislocations were also observed via AFM. Such results indicated that these ringed spherulites and single crystals were formed during the crystallization of the PLLA blocks.     

Mechanical properties, morphologies, and crystallization behavior of plasticized poly(l-lactide)/poly(butylene succinate-co-l-lactate) blends

The blends of poly(l-lactide) (PLLA) with poly(butylene succinate-co-l-lactate) (PBSL) containing the lactate unit of ca. 3 mol% and Rikemal PL710 (RKM) which is a plasticizer mainly composed of diglycerine tetraacetate were prepared by melt-mixing and subsequent injection molding. The studied RKM content of the PLLA/PBSL/RKM blends was 0-20 wt%, and the PLLA/PBSL weight ratio was 100/0 to 80/20. Although elongation at break in the tensile test did not increase by the addition of 10 wt% RKM to PLLA, the addition of a small amount of PBSL to the PLLA/RKM blend caused a considerable increase of the elongation. The SEM and DSC analyses revealed that all the PLLA/PBSL/RKM blends are immiscible blends where the PBSL particles are finely dispersed, and that there is some compatibility between PLLA-rich phase and PBSL-rich phase in the amorphous state when the RKM content is 20 wt%. As a result of investigation of the crystallization behavior by DSC and polarized optical microscopic measurements, it was revealed that the addition of RKM causes the acceleration of crystalline growth rate at a lower annealing temperature, and the addition of PBSL mainly enhances the formation of PLLA crystal nucleus.     

Novel chiral poly(amide-imide)/surface modified SiO2 nanocomposites based on N-trimellitylimido-l-methionine: Synthesis and a morphological study

In the present investigation, novel poly(amide-imide) (PAI)/SiO₂ nanocomposites (NCs) containing l-methionine moiety in the main chain were prepared via a simple and fast ultrasonic irradiation process. PAI was synthesized by direct poly condensation reaction of N-trimellitylimido-l-methionine with 4,4′-diamino diphenylether in molten tetra-n-butyl ammonium bromide/triphenyl phosphite as a green condensing agent. Due to the high surface energy and tendency for agglomeration, the surface of SiO₂ NPs was modified with chiral diacid. The obtained NCs were characterized by Fourier transform-infrared (FT-IR) spectroscopy, thermogravimetry analysis, X-ray powder diffraction, field emission-scanning electron microscopy (FE-SEM), and transmission electron microscopy (TEM). The FT-IR spectroscopy indicated that the chiral diacid as the coupling agent was attached on the surface of SiO₂ NPs. FE-SEM, and TEM images showed that SiO₂ NPs were dispersed rather homogeneously in the PAI matrix.     

Compatibilization-like effect of reactive organoclay on the poly(l-lactide)/poly(butylene succinate) blends

The morphology of an incompatible polymer blend composed of poly(l-lactide) (PLLA) and poly(butylene succinate) (PBS) was examined by scanning and transmission electron microscopy, X-ray scattering, and X-ray photoelectron spectroscopy before and after the incorporation of an organoclay containing reactive functional groups, namely twice functionalized organoclay (TFC). TFC was prepared by treating Cloisite^® 25A with (glycidoxypropyl)trimethoxy silane. When a small amount of TFC was incorporated into the PLLA/PBS blend, the clay layers became fully exfoliated and were located mainly in the PLLA phase. At the low clay content, the dispersed phase had an almost constant domain size comparing with the PLLA/PBS blend, which decreased sharply as the clay content was further increased. When the clay content became high, the clay layers were dispersed not only in the PLLA phase but also in the PBS phase with intercalated/exfoliated coexisting morphology. The reactive TFC was found to play an important role in the blend similar to the in situ reactive compatibilizer. The specific interaction between the TFC and the polymer matrix was quantified by the Flory-Huggins interaction parameter, B, which was determined by combining the melting point depression and the binary interaction model. The morphology of the PLLA/PBS/clay composites was analyzed by considering the interaction parameter.     

Effect of the addition of poly(d-lactic acid) on the thermal property of poly(l-lactic acid)

Thermal property and crystallization behavior of PLLA blended with a small amount of PDLA (1-5 wt%) were studied. PDLA molecules added in PLLA formed stereocomplex crystallites in the PLLA matrix. When the blend was cooled to a temperature below T_m of PLLA, stereocomplex crystallites acted as nucleation sites of PLLA and enhanced the crystallization of PLLA significantly (heterogeneous nucleation). Such crystallization enhancement was not observed when the blend with lower PDLA content was cooled from 240 °C at which both PLLA crystal and the stereocomplex disappeared. Low molecular weight PDLA isolated in the matrix of PLLA did not form a stereocomplex crystallite with a large surface area enough to act as a nucleation site. On the other hand, high molecular weight PDLA chains formed a large stereocomplex crystallite. With increasing PDLA content, stereocomplex crystallites were more easily formed and they acted as nucleation sites. PLLA crystal near the stereocomplex crystallites has an incomplete structure and showed a melting peak at a lower temperature than pure PLLA crystal.     

Stereocomplex crystallization and spherulite growth behavior of poly(l-lactide)-b-poly(d-lactide) stereodiblock copolymers

The non-isothermally and isothermally crystallized stereodiblock copolymers of poly(l-lactide) (PLLA) and poly(d-lactide) (PDLA) with equimolar l-lactyl and d-lactyl units and different number-average molecular weights (M_n) of 3.9 × 10³, 9.3 × 10³, and 1.1 × 10⁴ g mol⁻¹, which are abbreviated as PLLA-b-PDLA copolymers, contained only stereocomplex crystallites as crystalline species, causing higher melting temperatures of the PLLA-b-PDLA copolymers compared to those of PLLA homopolymers. In the case of non-isothermal crystallization, the cold crystallization temperatures of the PLLA-b-PDLA copolymers during heating and cooling were respectively lower and higher than those of PLLA homopolymers, indicating accelerated crystallization of PLLA-b-PDLA copolymers. In the case of isothermal crystallization, in the crystallizable temperature range, the crystallinity (X_c) values of the PLLA-b-PDLA copolymers were lower than those of the PLLA homopolymers, and were susceptible to the effect of crystallization temperature in contrast to that of homopolymers. The radial growth rate of the spherulites (G) of the PLLA-b-PDLA copolymers was the highest at the middle M_n of 9.3 × 10³ g mol⁻¹. This trend is different from that of the PLLA homopolymers where the G values increased monotonically with a decrease in M_n, but seems to be caused by the upper critical M_n values of PLLA and PDLA chains as in the case of PLLA/PDLA blends (in other papers), above which homo-crystallites are formed in addition to stereocomplex crystallites. The disturbed crystallization of PLLA-b-PDLA copolymers compared to that of the PLLA/PDLA blend is attributable to the segmental connection between the PLLA and PDLA chains, which interrupted the free movement of those chains of the PLLA-b-PDLA copolymers during crystallization. The crystallite growth mechanism of the PLLA-b-PDLA copolymers was different from that of the PLLA/PDLA blend.     

A novel biodegradable multiblock poly(ester urethane) containing poly(l-lactic acid) and poly(butylene succinate) blocks

A novel biodegradable multiblock poly(ester urethane) (PEU), consisting of poly(l-lactic acid) (PLLA) and poly(butylene succinate) (PBS) blocks, has been successfully synthesized via chain-extension reaction of dihydroxyl terminated PLLA (PLLA-OH) and PBS prepolymers (PBS-OH) using toluene-2,4-diisocyanate (TDI) as a chain extender. The chemical structures and molecular weights of PEUs, containing different block lengths and weight fractions of PLLA and PBS, were characterized by ¹H NMR and GPC. The effects of the structures on the physical properties of PEUs were systematically studied by means of DSC, TGA, WAXD and tensile testing. The DSC results indicated that PLLA segment was compatible well with PBS segment in amorphous phase and the crystallization of PEU was predominantly caused by PBS segment, which was also confirmed by WAXD. The results of tensile testing showed that the extensibility of PLLA was largely improved by incorporating PBS segment. The PEU can be used as a potential substitute for some petroleum-based thermoplastics.     

Miscibility and properties of linear poly(l-lactide)/branched poly(l-lactide) copolyester blends

Polymer blends consisting of linear poly(l-lactide) (PLLA) and different proportions of dendritic PLLA-based copolyesters (hb-PLLA) characterized by different degrees of branching (DB) were obtained in melt. The solid-state properties of poly(l-lactide)s and their blends were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), atomic force microscopy (AFM) and stress-strain measurements. DSC and DMA methods proved miscibility of PLLA/hb-PLLA blends for the studied composition range. AFM indicated that no phase separation occurs in PLLA/hb-PLLA blends and that PLLA and hb-PLLA cocrystallize in one single lamellae type. The mechanical characteristics of PLLA/hb-PLLA blends deteriorated with an increase of the DB and with changing blend composition. Susceptibility of the blends to biodegradation was studied by measuring the weight loss in two different biodegradation media. PLLA/hb-PLLA blends showed more pronounced hydrophilic character and higher susceptibility to biodegradation with an increase in the degree of branching.     

Crystallization, structure and properties of plasticized poly(l-lactide)

Poly(l-lactide) (PLA) was plasticized with poly(ethylene glycol)s having M_w of 400 and 600 g/mol. In addition to poly(ethyne glycol)s with hydroxyl end groups, monomethyl ethers of poly(ethylene glycol) having M_w of 550 and 750 g/mol, with chains terminated with hydroxyl groups and methyl groups, were used. The effect of different end groups on the plasticization of both amorphous and semicrystalline PLA was studied. The crystallization, structure, thermal and tensile properties of PLA and PLA with 5 and 10 wt% of plasticizers were explored. No marked effect induced by different end groups of plasticizers was found. All the plasticizers used decreased T_g and increased the ability of PLA to cold crystallization. While an amorphous plasticized PLA could be deformed to about 550%, a semicrystalline PLA with the same total plasticizer content exhibited nonuniform plasticization of the amorphous phase and less ability to the plastic deformation. Nevertheless, a 20% elongation at break was achieved for a semicrystalline PLA with 10 wt% of the plasticizer. The plastic deformation of both neat and plasticized PLA was associated with crazing.