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快淬钕铁硼永磁合金及粘结磁体 总被引:8,自引:0,他引:8
综述了快淬钕铁硼磁粉、各向同性粘结钕铁硼磁体、各向异性钕铁硼磁粉及粘结磁体、双相纳米复合磁粉及粘结磁体的国内外现状、前景以及粘结NdFeB磁体的应用。 相似文献
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《稀有金属》2015,(11)
采用传统的粉末冶金方法制备了名义成分为Nd_(28)Dy_2Fe_(68.6)B_1Ga_(0.2)Nb_(0.2)的烧结钕铁硼磁体,并研究了烧结钕铁硼磁体Nd_(28)Dy_2Fe_(68.6)B_1Ga_(0.2)Nb_(0.2)晶粒的细化和磁体晶界相演化之间的关系。通过细化磁粉粒度,制备出了平均晶粒尺寸分别是8.22,4.69,3.60和3.12μm的4种磁体。结果表明,磁体平均晶粒尺寸为3.60μm时对应的磁体的磁性能最好:最大磁能积(BH)m=389.93 k J·m~(-3),内禀矫顽力Hcj=1282.79 k A·m~(-1)。从磁体的微观形貌观察发现,随着磁体平均晶粒尺寸的减小,磁体中角隅晶界相的尺寸减小,条带状晶界相的比例增大,使更多的富Nd相参与到隔断主相晶粒之间的磁交换耦合中来,磁体矫顽力提高。磁粉粒径细化之后,磁粉颗粒的形貌更加规则、均一,取向时受到的摩擦力减小,提高了磁体的剩磁和取向度。但是随着平均晶粒尺寸从3.60到3.12μm的进一步减小,富Nd相发生了团聚,且分布不均匀,导致磁体矫顽力降低;磁体中的富Nd相增多并团聚,导致了磁体在烧结过程中由于液相较多而使主相晶粒发生了偏转,而且导致了磁体取向度降低,进而导致剩磁的减小。 相似文献
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快冷厚带-氢破碎-磁场成型工艺制备高性能烧结钕铁硼磁体 总被引:4,自引:1,他引:3
对比分析了我国与西方国家生产烧结钕铁硼磁体工艺差距,指出了快冷厚带制备工艺是生产烧结钕铁硼磁体关键性工艺、核心技术。分别采用快冷厚带-氢破碎-磁场成型工艺和普通铸锭-氢破碎城场成型工艺制备同一成分的烧结钕铁硼磁体。结果表明:钕铁硼快冷厚带“柱状晶”穿透整个带厚、无等轴晶区、无α—Fe相、三相(主相Nd2Fel4B、富Nd相和富B相)分布均匀、耐腐蚀性能好;氢破碎后沿富Nd相均匀破碎,主相晶粒完整;气流磨后为2.8~3.2μm单晶粉末;快冷厚带可以明显提高磁体的各项性能。 相似文献
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粘结钕铁硼磁环在高性能永磁式步进电动机上的应用 总被引:2,自引:0,他引:2
钕铁硼粘结磁体是一种将钕铁硼磁粉与高分子树脂或塑料或低熔点合金及各种添加剂均匀混合,用模压、挤出或注射成形等方法制成的复合永磁材料。国内外对其机理的研究已比较深入,本课题仅就钕铁硼粘结磁体特别是应用于高性能永磁式步进电动机的粘结钕铁硼多极磁环的制备工艺中的关键问题进行了研究,内容包括:(1)专用粘结剂的选择;(2)磁粉选择;(3)薄壁磁环自动压制成形;(4)表面防锈处理方式的选择;(5)多极充磁;(6)磁环转子整体注射成形。结果表明:在解决了上述关键工艺问题后,粘结钕铁硼多极磁环已批量应用于高性能永磁式步进电动机,替代进口或使原有的电机升级换代 相似文献
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通过在烧结钕铁硼磁体中添加不同比例的高丰度Y元素,对比研究Y元素的添加对Nd2Fe14B磁体的磁性能、抗弯强度、耐腐蚀性、热稳定性和微观形貌的影响。结果表明,随着Y含量的增加,虽然Nd2Fe14B磁体磁性能逐渐降低,但由于Y元素的添加,改善了磁体的居里温度,晶界相的分布、晶粒尺寸更均匀,抗弯强度、耐腐蚀性、热稳定性等指标均得到明显改善。在烧结钕铁硼磁体中适当地添加Y元素,可在保证磁体优异的综合性能的前提下,降低磁体的生产成本,实现稀土资源的综合利用。 相似文献
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《钢铁研究学报(英文版)》2006
Nd-Fe-B/α-Fe nanocomposite magnets with high magnetic properties were successfully fabricated through a sonochemical process with carbonyl iron as Fe precursor and subsequently SPS. Experimental results show that α-Fe can increase the remanence of Nd-Fe-B/α-Fe nanocomposite magnets while decrease the coercivity. The demagnetizing curve indicates that the hard and the soft phases did not coupled very well, even though the remanence was improved. The magnetic properties of Br 8.61 kGs, Hcj 8.59 kOe and (BH)max 12.05 MGOe were obtained for Nd-Fe-B/α-Fe nanocomposite magnets with the nominal Fe content of 5 wt.%. It is noted, the exchange coupling was obviously enhanced by a MA process before SPS, and the magnets properties were increased to Br 9.42 kGs and (BH)max 14.27 MGOe for Nd-Fe-B/α-Fe nanocomposite magnets with the same Fe content. 相似文献
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《中国稀土学报(英文版)》2017,(12)
Anisotropic NdFeB/SmCoCuFeZr composite bonded magnets were prepared by warm compaction process. The effects of adding SmCoCuFeZr magnetic powder on the properties of anisotropic bonded NdFeB magnet were investigated in this work. The results show that, both magnetic properties and temperature stability of the bonded magnet can be improved by adding fine SmCoCuFeZr magnetic powder. In the present study, the optimal content of SmCoCuFeZr magnetic powder was about 20 wt.%, in this case, the Br, Hcj, and(BH)maxof the NdFeB/SmCoCuFeZr composite magnet achieved 0.943 T, 1250 kA/m, and168 kJ/m~3, respectively. 相似文献
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《钢铁研究学报(英文版)》2006
This study is on the injection molding process for the fabricating anisotropic Nd-Fe-B bonded magnets. The effects of powder loading, particle size of the magnetic powder, polymer binder and the fabricating process on the magnetic and the mechanical properties of anisotropic Nd-Fe-B magnets were investigated. The proper powder loading, particle size and binder are 60%(vol%), 75–106 μm and PA 1010, respectively. The optimum condition for good magnetic properties of anisotropic injection bonded Nd-Fe-B magnets is mixing the binder and the chemicals in the temperature between 205–215 °C, injection temperature of 265 °C, the injection pressure of 5–6 MPa, the press time of 5 second, and molding temperature of 80 °C. The magnetic properties of anisotropic bonded Nd-Fe-B magnets made in above conditions from d-HDDR powder were: Br=0.72 T, iHc=983 kA/m, (BH)max=75 kJ/mc. 相似文献
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《中国稀土学报(英文版)》2016,(7)
The double-alloy powder mixed method is very proper for developing new small-mass products by changing the composition of sintered Nd-Fe-B magnets, and there is little research on this aspect. The variation on magnetic and mechanical properties of high intrinsic coercivity Nd-Fe-B magnets prepared by double-alloy powder mixed method was discussed, which is a method blending two-type main phase alloy powders with different components. The results showed that the intrinsic coercivity and density of sintered Nd-Fe-B magnets increased gradually with the increase in Dy content, and the double-alloy powder mixed method could obtain high intrinsic coercivity Nd-Fe-B magnets with good crystallographic alignment and microstructure. The bending strength of sintered Nd-Fe-B magnets declined, and the Rockwell hardness of sintered Nd-Fe-B magnets first declined, and then increased with the increase in Dy content. The microstructure showed that there existed the phenomenon that the Dy element diffused into main phase during sintering process, and the distribution of Dy content in main phase had some variation in homogeneity as a result of incomplete reaction between the double-alloy powder types. 相似文献
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通过优化合金成分设计和改进合金铸锭按需分配技术、磁场取向成型技术以及烧结技术,应用全部国产设备与国内通用的工业生产烧结Nd-Fe-B永磁的原材料,避免使用镓等稀有贵重金属元素,实现了N45H烧结Nd-Fe-B磁体的工业化生产,其典型磁性能为Br=1.386T(13.86kGs),BHc=1059kA/m(13.32kOe),JHc=1418kA/m(17.83kOe),Hk=1357kA/m(17.06kOe),(BH)max=364kJ/m^3(45.8MGOe)。,SEM观察和XRD分析结果表明,制造的N45H烧结Nd-Fe-B磁体具有良好的取向度和晶粒细小而均匀的显微组织。 相似文献
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采用双合金法制备Nd24.38Ce0.52Gd6.65Febal.TM1.76B0.95(质量分数,%)永磁体,通过扫描电镜及能谱、AMT-4磁测试仪、电子万能力学试验机等手段研究烧结温度对磁体组织和性能的影响.结果表明:随烧结温度从1060℃升高到1100℃,在烧结温度为1080℃时,晶粒均匀且结合致密,富稀土相分布均匀,能获得较好的组织形态;富稀土相中稀土总含量从84.98%增加到98.04%,烧结过程中铈从主相显著扩散到富稀土相;磁体剩磁Br、矫顽力Hcj、磁能积(BH)max 先升后降,在1080℃烧结时获得较好的磁性能,分别为1.22 T、964 kA/m 和293 kJ/m3,同时磁体抗弯强度也达到最大值为257 MPa. 相似文献
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Nd-Fe-B permanent magnets with a small amount of Al nano-particles doping were prepared by conventional sintered method. Effect of Al content on magnetic property, corrosion resistance and oxidation properties of the magnets were studied. Investigation showed that the coercivity rose gradually, while the remanence decreased simultaneously with increase of Al doping amount. Further investigation revealed that most Al element diffused into the main phase and some Al element diffused into the Nd-rich phase. The autoclave test results showed that the corrosion rate of the magnets decreased with Al content increasing. After oxidation, the maximum energy product losses of the magnets with 0.0 wt.% and 0.2 wt.% Al nano-particles doping were 6.13% and 3.99%, respectively. Therefore, Al nano-particles doping was a promising way to enhance the coercivity and corrosion resistance of sintered Nd-Fe-B magnet. 相似文献
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Time-stability of sintered Nd-Fe-B magnet with lower content of oxygen at different temperatures and humidity conditions for 400 d was investigated.Results showed that the magnetic flux loss was-0.68% for the non-electroplating samples and-0.43% for the electroplating samples at room temperature and average humidity was 25% during 400 d,respectively.The magnetic flux loss of the plated samples was lower than non-plated samples under the conditions of room temperature and with the average humidity of 54%,but the magnetic flux loss of the plated samples was larger than that of the non-plated sample at 80 oC.The magnetic flux loss of electroplated and non-electroplated sintered Nd-Fe-B magnets was less than 1% for 400 d,which showed that the N40SH grade magnets have good time stability. 相似文献
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结合国内烧结Nd-Fe-B磁体工业生产过程,研究了压制成型时生坯密度变化对烧结Nd—Fe—B磁体致密化程度、显微组织、取向度与磁性能的影响。试验结果表明,生坯密度的提高可促进烧结致密化过程,抑制烧结过程晶粒的不均匀长大,提高取向度,改善磁性能。 相似文献