Dispersion,Mechanical and Thermal Properties of Epoxy Resin Composites Filled with the Nanometer Carbon Black

The nanometer carbon black (CB) was employed to prepare epoxy resin/carbon black (EP/CB) composites by blending-casting method. The different modified methods of silicone coupling agent were used to improve the dispersion of CB in epoxy resin. The mechanical and thermal properties of EP/CB composites were investigated. Experimental results showed that the mechanical properties increased at first, but decreased with excessive addition of CB. When the mass fraction of CB was 2%, the mechanical properties were maximum. The use of modified CB significantly enhanced the mechanical properties of the composites. For given CB loading, the CB modified by pretreatment method displayed better dispersion in the epoxy resin than that of the direct mixing method. SEM observation revealed that the tensile fracture surface of the composite filled with 2 wt% modified CB held more microcracks than that of 5 wt% modified CB, and the formed microcracks could consume more energy of rupture, finally to have better tensile strength. DSC analysis showed that the glass transition temperature (Tg) of the composites increased with the increasing mass fraction of CB.     

Effect of carbon black on electrical property of graphite nanoplatelets/epoxy resin composites

Epoxy/graphite nanoplatelets (GNPs)/carbon black (CB) composites were prepared by liquid mixing method. The morphologies and microstructures of the composites were examined by scanning electron microscope and X‐ray diffraction. The results indicated that CB can improve effectively the dispersion of GNPs and form excellent conductive network in the matrix. When the weight ratio of GNPs to CB was 9:1 (total filler content was 1 wt%), the conductivity of the composite was three orders of magnitude higher than that of composites with GNPs alone (1 wt%). The percolation threshold of GNPs_0.9CB_0.1/epoxy resin composites was 0.5 wt. %, which was lower than that of composites with GNPs alone (1 wt%). The mechanism for the effect of CB on electrical property of GNPs/epoxy resin composites was also investigated. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers.     

Experimental investigation and numerical simulation of granite powder filled polymer composites for wind turbine blade: A comparative analysis

This paper describes the mechanical, thermo‐mechanical, and thermal behavior of unfilled E‐glass fiber (10–50 wt%) reinforced polymer (GFRP) composites and granite powder filled (8–24 wt%) GFRP composite in different weight percentages, respectively. The void fraction of unfilled glass epoxy composite is decreased from 7.71% to 3.17% with the increase in fiber loading from 10 to 50 wt%. However, void fraction for granite powder filled GFRP composites show reverse in trend. The granite powder addition in glass‐epoxy composites show significant improvement in hardness (37–47 Hv), impact strength (31.56–37.2 kJ/m²), and stress intensity factor (by 14.29% for crack length of 5 mm) of the composites. The thermo‐mechanical analyses also show strong correlation with the mechanical performance of the composites. The minimum difference of 0.17 GPa in storage and flexural moduli are observed for unfilled 20 wt% glass epoxy composite; whereas, maximum difference of 0.71 GPa is recorded for unfilled 50 wt% glass epoxy composite. Moreover, the numerical and experimentally measured thermal conductivity of unfilled and granite powder filled epoxy composites are within the lower and upper bound values. Hence, a successful attempt is presented for mechanical analysis of full scale model by finite element analysis. The results show that finite element analysis predicted reasonably actual stress value and tip deflection of wind turbine blade. POLYM. COMPOS., 38:1335–1352, 2017. © 2015 Society of Plastics Engineers     

Effect of nanosized carbon black on the morphology,transport, and mechanical properties of rubbery epoxy and silicone composites

Three different types of nanosized carbon black (CB), Printex XE2 (CBP), Vulcan XC72, and Printex 140 U (CBU), were dispersed by mechanical mixing in rubbery epoxy (RE) and silicone to produce composites. It was found that the maximum possible loading of CB in the polymers depended on the surface area of CB. For a given loading, all three CBs produced similar improvements in the thermal conductivity of the resulting composites, but their effects on the electrical conductivity varied and ranged from insulating composites with CBU to conducting composites with CBP. CBP produced a greater improvement in the electrical conductivity than the thermal conductivity of the polymers compared to the other CBs. This was attributed to the high structure of CBP, which led to the formation of a concatenated structure within the matrix. The CB/silicone composites had a similar thermal conductivity to that of the CB/RE composites, but only the CBP/silicone composite produced at 8 wt % loading was electrically conducting. The compression and hardness properties of RE were also significantly improved with the addition of CB. However, in the case of silicone, only CBP had a considerable effect on the compression properties. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

The role of a third component on the conductivity behavior of ternary epoxy/Ag conductive composites

Conductive adhesives, based on highly filled silver particles dispersed in a liquid epoxy resin, with an aliphatic amine [diethyltriamine (DETA)] as a curing agent, were investigated. A third component was added to the epoxy/Ag system to obtain composites of better conductivity, or similar conductivity but at lower silver contents, to modify the conductive adhesive properties, and also to reduce cost. Epoxy/Ag/carbon black (CB), epoxy/Ag/carbon fibrils (CF), epoxy/Ag/SiO₂ and epoxy/Ag/dispersant composites were thus studied. The effect of high curing temperature on the uniformity and resulting conductivity level was also studied. The studied systems, excluding the epoxy/Ag/CB composite, exhibited enhanced conductivities. The microstructure of most of the systems was studied by scanning electron microscopy (SEM). The micrographs produced have served to establish structure‐property relations for better understanding of the observed phenomena.     

Enhancing the thermal conductivities of SiO2/Epoxy composites by orientation

To improve the thermal conductivity of epoxy resin, tensile way was used to orient the molecular chain of epoxy resin with SiO₂ particles filled. In this article, SiO₂/Epoxy composites which had approximately one‐dimensional lattice structure were prepared. The heat generated by LED chip rapidly passed along the direction of the one‐dimensional orientation in SiO₂/Epoxy composites. The results showed that the thermal conductivity of oriented composites increased with the increase of silica concentration and draw ratio (If S is the cross‐sectional areas of composites at the mold outlet, S₀ is the cross‐sectional areas of composites after molding set, and draw ratio is S/S₀). With the addition of 50 wt% SiO₂ to the epoxy resin, the thermal conductivity of oriented SiO₂/Epoxy composites with the draw ratio of 4 was 0.873 W/m K, which was 2.55 times that of unoriented SiO₂/Epoxy composites. And a thermal conductivity, 5.97 times that of the epoxy resin, was obtained with 80 wt% SiO₂ and the draw ratio of 4. Nevertheless, the relative permittivities of epoxy composites which had 50 wt% SiO₂ with the draw ratio of 4 are stable with increasing frequency. POLYM. COMPOS., 37:818–823, 2016. © 2014 Society of Plastics Engineers     

Electrical properties and morphology of polypropylene/epoxy/glass fiber composites filled with carbon black

The volume resistivity and percolation thresholds of carbon black (CB) filled polypropylene (PP), PP/epoxy, and PP/epoxy/glass fiber (GF) composites were measured. The morphology of these conductive polymer composites was studied with scanning electron microscopy (SEM). The effects of the GF and epoxy contents on the volume resistivity were also investigated. The PP/epoxy/GF/CB composite exhibited a reduced percolation threshold, in comparison with that of the PP/CB and PP/epoxy/CB composites. At a given CB content, the PP/epoxy/GF/CB composite had a lower volume resistivity than the PP/CB and PP/epoxy/CB composites. SEM micrographs showed that CB aggregates formed chainlike structures and dispersed homogeneously within the PP matrix. The addition of the epoxy resin to PP resulted in the preferential location of CB in epoxy, whereas in the PP/epoxy/GF multiphase blends, because of the good affinity of CB to epoxy and of epoxy to GF, CB particles were located in the epoxy phase coated on GF. The decreased percolation threshold and volume resistivity indicated that conductive paths existed in the PP/epoxy/GF/CB composite. The conductive paths were probably formed through the interconnection of GF. Appropriate amounts of GF and epoxy should be used to decrease the volume resistivity and provide sufficient epoxy coating. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1142–1149, 2005     

Graphite-Filled Polyethylene/Epoxy Blend for High-Conductivity Applications: The Immiscibility Edge

ABSTRACT

Polyethylene (PE)/epoxy blends filled with graphite were prepared and studied in this work. The in-plane and through-plane conductivities of the composites increased from 11.68 Scm^?1 to 73.11 Scm^?1 and 0.20 Scm^?1 to 4.12 Scm^?1, respectively, as graphite content increased from 30 to 80 wt%. Phase bonding effect of the compatibilizer and reinforcing effect of the filler enhanced the flexural modulus and strength of the composites up to 70 wt% filler content. The electrical conductivities attained by these composites being significantly higher than comparable composite formulations in literature show the edge of immiscible PE/epoxy blend for achieving high-conductivity polymer composites.     

Epoxy resin/plasticized carbon black composites. Part I. Electrical and thermal properties and their applications

The development of conductive polymer composites remains an important endeavor in light of growing energy concerns. A conducting polymer composite in the presence of plasticized carbon black (CB) and epoxy resin has been developed. Room temperature electrical conductivity, mobility carriers (μ), and number of charges (N) increase by increasing CB content. Electrical conductivity–temperature dependence of the composite was investigated and negative temperature coefficient of conductivity (NTC) behavior of the composites was revealed. The mechanism of the NTC effect in materials is related to the thermal expansion of the epoxy matrix and barriers height energy. The current–voltage behavior of epoxy/CB composites shows a switching effect and the mechanism of negative resistance is interpreted in details. Thermal conductivity (γ) increases with increasing filler content and the experimental data was compared with a theoretical model based on energy balance equation. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Electrical conductivity and percolation threshold of hybrid carbon/polymer composites

The electrical conductivity and percolation threshold of single and hybrid carbon filled composites are experimentally investigated. Polystyrene, carbon fiber (CF) and carbon black (CB) at three CF/CB ratios of 1.67, 3.33, 6.67 were compounded in a twin screw extruder micro‐compounder and compression molded into sheets. The through‐plane and in‐plane electrical conductivity of the composites are measured by 2 and 4 probe techniques. The percolation threshold of the single filler and hybrid composites are determined from the experimental results using a percolation model. The hybrid composites have a higher value of electrical conductivity and lower percolation threshold than the single CF filler composite except for the CF/CB ratio of 6.67. The percolation threshold for the cases of single filler and hybrid composites are modeled. The hard core / soft shell model is used and it is assumed that the percolation in a particle filled system depends on the ratio of tunneling distance to particle diameter. This ratio is determined by modeling single filler composites using the experimental data and kept constant in the modeling of the hybrid system. Finite size scaling is used to determine the percolation threshold for the infinite size hybrid system containing (nanosize) particles and micron size fibers for three CF/CB ratios. The simulation results show that the percolations of hybrid composites have the same trends observed in the experimental results. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41744.     

Piezoresistive behavior of graphene nanoplatelets/carbon black/silicone rubber nanocomposite

Silicon rubber (SR) filled with carbon black (CB) and carbon black (CB)/graphene nanoplatelets (GNPs) hybrid fillers are synthesized via a liquid mixing method. The effects of filler type on the electrical properties and piezoresistive properties (near the region of the percolation) of the conductive SR composites are studied. It is suggested that the conductivity of the composite filled with CB/GNPs hybrid fillers in the mass ratio of 2 : 4 is much higher than that in other ratio. Percolation threshold for CB/GNPs/SR is found to be 0.18 volume fractions lower than CB/SR. Moreover, force rang and linearity of GNPs/CB/SR is higher than CB alone filling system. And the repeatability of the GNPs/CB/SR composites is better than CB/SR. Not repetitive index () of them is 0.1 and 0.18, respectively. The results suggest that the GNPs/CB/SR composites provide a new route toward fabrication of flexible piezoresistive sensors with high performance. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39778.     

Design of electrical conductive poly(lactic acid)/carbon black composites by induced particle aggregation

The electrical conductivity of ternary composites composed of a biopolymer blend with conductive particles (carbon black [CB]) is induced by the control of particle dispersion in the dispersed phase. If the CB particles have higher chemical affinity for the secondary phase (poly(caprolactone) [PCL]]) than the matrix (poly(lactic acid) [PLA]), especially as the concentration of the PCL phase decreases significantly to 4 wt%, the PCL phase induces the aggregation of CB particles beyond the selective localization, resulting in a shift of the particle percolation threshold to a lower concentration of particles (2.44 wt% CB). Moreover, the mixing ratio between the CB and the PCL phase significantly affects the formation of percolation of particles. When the mixing ratio of CB to PCL is equivalent (1:1), the ternary composite shows high electrical DC conductivity above 1 S/m with 10 wt% CB. The addition of a small amount of PCL induces the formation of particle aggregates with a high aspect ratio, providing more electron transfer pathways due to the multiple points of contact between the particle aggregates (power law scaling exponent of the composites ~2.14). Meanwhile, a binary composite (PLA/CB) never reaches high electrical conductivity of 1 S/m and even requires a greater concentration of CB (13 wt% CB for 10⁻³ S/m) to accomplish electron transfer because of the small aspect ratio of randomly dispersed particle aggregates (power law scaling exponent ~3.20).     

Electrical conductivity of carbon fibers/ABS resin composites mixed with carbon blacks

In this article, the electrical conductivity of composites with different ratios of carbon fiber (CF) content to carbon black (CB) content was studied. The CF content is the main factor to determine the resistivity of the composites filled with CF and CB. The conduction mechanism for this kind of composite is discussed. From comparison of the resistivity of the composites filled with CF and CB with that of the composites filled with CF only, it is shown that using CB as a substitute for part of the CF in CF-filled composites can decrease the production cost, but hardly change the conductivity. The optimum substitution amount is 5% when CF content is beyond 10% in the composites. © 1996 John Wiley & Sons, Inc.     

不同炭黑填充的PVC/EPDM复合NTC材料电性能的研究

首先研究了特导炭黑(HG-1P)和乙炔炭黑(ACET)填充聚氯乙烯(PVC)单组分复合材料的逾渗行为和阻温特性:特导炭黑导电性较好,较少的填充量就能达到较低的室温电阻率,在升温过程中表现出稳定的NTC效应;乙炔炭黑导电性能偏差,达到相同的导电性需要更多填充量,在升温过程中先是出现弱的PTC效应,继而出现NTC效应。然后,引入三元乙丙橡胶(EPDM)、乙丙橡胶(EPR)作为第二组分,EVA作为第三组分,发现多组分复合材料电阻降低,阻温曲线表现出一些新的特征。     

炭黑/环氧树脂复合材料导电行为的研究

分别采用不同的混合分散方法制备炭黑/环氧树脂(CB/EP)复合材料(CB牌号为F101、XE2,EP牌号为E-54、E-51和E-44),研究了制备工艺、CB用量和CB结构等对复合材料导电性能的影响。结果表明:不同方法制得的复合材料体积电阻率的大小依次为机械混炼法离心混合法超声分散法;CB/EP复合材料的导电性能随CB用量增加而显著提高,并且F101/E-54、XE2/E-54复合材料体系均表现出明显的导电渗流行为;CB结构对复合材料的导电性能影响较大,F101/E-54、XE2/E-54复合材料体系的导电渗流阈值分别为3.85%、0.47%。     

超高分子量聚乙烯对有机PTC复合材料的超强稳定作用研究

利用传统的熔融 混合方法制备碳黑填充的聚丙烯 (PP) /超高分子量聚乙烯 (UHMWPE)复合物。当PP/UHMWPE混合比大于 3 / 7,碳黑填充PP/UHMWPE复合物的PTC和NTC效应类似于碳黑填充的纯净PP聚合物。然而当重量比等于或小于 3 / 7时 ,复合物所表现的PTC效应非常相似于碳黑填充的纯净的UHMWPE聚合物。在复合物中应用粘度非常高的聚合物作为一种组分可以有效消除NTC效应     

Effects of nanotube modification on the dielectric behaviors and mechanical properties of multiwall carbon nanotubes/epoxy composites

Multiwall carbon nanotubes (MWNTs) were modified by three methods, namely, oxidizing the tubes and opening both ends, filling the tubes with Ag, and grafting the tubes with hexamethylene diamine. Modified MWNTs/epoxy composites were prepared by melt‐mixing epoxy resin with the tubes. Transmission electron microscope images showed that the modified MWNTs can be dispersed in the epoxy matrix homogeneously. The dielectric behaviors and mechanical properties of the composites were investigated. The dielectric and mechanical properties of the modified MWNTs/epoxy composites were considerably improved compared with those of the epoxy matrix. The tensile strengths of the Ag‐filled, opened, and grafted MWNTs composites at the same filler content of 1.1 wt% were higher by ～30.5%, 35.6%, and 27.4%, respectively, than that of neat epoxy. The Izod notched impact strength of the grafted MWNTs/epoxy composite with filler content of 1.1 wt% was approximately four times higher than that of neat epoxy. A dielectric constant of ～150 of the composite with 1.1 wt% Ag‐filled nanotubes was observed in the low‐frequency range, which was ～40 times higher than that of the epoxy matrix. The proper modification of nanotubes provides a way to improve the properties of the polymer‐based composites. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Effects of multiple carbon fillers on the rheology of polycarbonate‐based composites

Adding conductive carbon fillers to insulating thermoplastic polymers increases the electrical conductivity of the resulting composite, which could allow them to be used in electrostatic dissipative and semiconductive applications. Adding fillers often increases viscosity, which can make the material more difficult to process. In this study, three different carbon fillers [carbon black (CB), carbon nanotubes (CNT), and exfoliated graphite nanoplatelets (GNP)] were studied via three different combinations of two different fillers (CB/CNT, CB/GNP, and CNT/GNP). These filler combinations were studied via three 3² factorial designs, which considered the following loading levels: CB: 0, 2, and 5 wt%; CNT: 0, 1, and 5 wt%; and GNP: 0, 2, and 5 wt%. These composites were compounded, injection molded, and tested for electrical conductivity and steady shear viscosity. CB and GNP exhibited classic filler behavior, increasing the composite viscosity with increased filler loading. CNT acted differently, lowering the composite viscosity with increased filler loading. When CB and GNP were combined, the viscosity increase was additive. When CNT was combined with either CB or GNP, the resultant composite had a lower viscosity than the corresponding single filler composite with equivalent loadings of CB or GNP. This viscosity lowering effect of CNT, even at loadings as low as 1 wt%, allows for increased filler loadings of CB or GNP with little impact on processability. Five different formulations (four containing two filler combinations) could be used for electrostatic dissipative applications and seven different formulations (six containing two filler combinations) may be used for semiconductive applications. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Highly filled graphene‐benzoxazine composites as bipolar plates in fuel cell applications

This research emphasizes on the development of highly filled graphene‐polybenzoxazine composites and investigates thermal, electrical, and mechanical properties of the obtained composites for bipolar plate applications. The composition of graphene loading was achieved to be in the range of 10–60 wt%. The experimental results revealed that at the maximum graphene content of 60 wt% (44.8 vol%) in the polybenzoxazine, storage moduli at room temperature of the composites were considerably enhanced with the amount of the graphene, that is, from 5.9 GPa of the neat polybenzoxazine to about 25.1 GPa at 60 wt% of graphene. Glass transition temperatures (T_g) of the obtained composites were observed to be 174–188°C and the values substantially increased with increasing the filler contents. At 60 wt% of graphene content, thermal conductivity, as high as 8.0 W/mK, is achieved for the graphene‐filled polybenzoxazine. Furthermore, the flexural modulus and flexural strength of the composites were found to be as high as 18 GPa and 42 MPa, respectively. Water absorption of graphene filled‐composite is relatively low with the value of only about 0.06% at 24 h of water immersion. Additionally, electrical conductivity was measured to be 357 S/cm at maximum loading of the graphene. Therefore, the graphene‐filled composites based on polybenzoxazine are highly attractive as bipolar plates for polymer electrolyte membrane fuel cells applications. POLYM. COMPOS., 37:1715–1727, 2016. © 2014 Society of Plastics Engineers     

The influence of synergistic stabilization of carbon black and clay on the electrical and mechanical properties of epoxy composites

Studies of acetone-based suspensions suggest a synergistic stabilization of clay by carbon black (CB) that involves a haloing effect (i.e., CB surrounding clay). This unique microstructural development ultimately influences the electrical and mechanical properties of epoxy composites that contain both particles. With the addition of 0.5 wt.% clay, electrical conductivity increases by an order of magnitude for CB filled epoxy (relative to composites containing no clay), but no significant improvement is observed in storage modulus. Composites containing equal concentrations of CB and clay show reduced electrical conductivity, but significant improvement in storage modulus (relative to the composites containing equal amount (wt.%) of either CB or clay alone). Both electrical conductivity and storage modulus improve in composites containing a 1:2 clay:CB (wt/wt) ratio. This synergy between CB and clay is a useful tool for simultaneously improving the electrical and mechanical properties of solution-processed composites.