Isomerization of n-hexane over mono- and bimetallic Pd–Pt catalysts supported on ZrO2–Al2O3–WOx prepared by sol–gel

The catalytic performance of mono- and bimetallic Pd (0.6, 1.0 wt.%)–Pt (0.3 wt.%) catalysts supported on ZrO₂ (70, 85 wt.%)–Al₂O₃ (15, 0 wt.%)–WO_x (15 wt.%) prepared by sol–gel was studied in the hydroisomerization of n-hexane. The catalysts were characterized by N₂ physisorption, XRD, TPR, XPS, Raman, NMR, and FT-IR of adsorbed pyridine. The preparation of ZrW and ZrAlW mixed oxides by sol–gel favored the high dispersion of WO_x and the stabilization of zirconia in the tetragonal phase. The Al incorporation avoided the formation of monoclinic-WO₃ bulk phase. The catalysts increased their S_BET for about 15% promoted by Al₂O₃ addition. Various oxidation states of WO_x species coexist on the surface of the catalysts after calcination. The structure of the highly dispersed surface WO_x species is constituted mainly of isolated monotungstate and two-dimensional mono-oxotungstate species in tetrahedral coordination. The activity of Pd/ZrW catalysts in the hydroisomerization of n-hexane is promoted both with the addition of Al to the ZrW mixed oxide and the addition of Pt to Pd/ZrAlW catalysts. The improvement in the activity of Pd/ZrAlW catalysts is ascribed to a moderated acid strength and acidity, which can be correlated to the coexistence of W⁶⁺ and reduced-state WO_x species (either W⁴⁺ or W⁰). The addition of Pt to the Pd/ZrAlW catalyst does not modify significantly its acidic character. Selectivity results showed that the catalyst produced 2MP, 3MP and the high octane 2,3-dimethylbutane (2,3-DMB) and 2,2-dimethylbutane (2,2-DMB) isomers.     

Methanol synthesis from CO2-rich syngas over a ZrO2 doped CuZnO catalyst

ZrO₂-doped CuZnO catalyst prepared by successive-precipitation method was investigated by ICP-AES, BET, TEM, XRD, EXAFS, H₂-TPR and CO/CO₂ hydrogenation. The active phase of copper in CuZnO catalyst prepared by co-precipitation method was well-crystallized. The presence of ZrO₂ led to a high copper dispersion, which was distinctive from CuZnO. Though the activity for carbon monoxide hydrogenation was little lower than that of CuZnO catalyst, ZrO₂-doped CuZnO catalyst showed much higher activity and selectivity towards methanol synthesis from carbon dioxide hydrogenation. Moreover, ZrO₂-doped CuZnO catalyst showed high performance for methanol synthesis from CO₂-rich syngas.     

Preparation of Cu/ZrO2 catalysts for methanol synthesis from CO2/H2

Cu/ZrO₂ catalysts for methanol synthesis from CO₂/H₂ were respectively prepared by deposition coprecipitation (DP) and solid state reaction (SR) methods. There is an intimate interaction between copper and zirconia, which strongly affects the reduction property and catalytic performance of the catalysts. The stronger the interaction, the lower the reduction temperature and the better the performance of the catalysts. Surface area, pore structure and crystal structure of the catalysts are mainly controlled by preparation methods and alkalinity of synthesis system. The conversion of CO₂ and selectivity of methanol are higher for DP catalysts than for SP catalysts.     

Synthesis of dimethyl carbonate from propylene carbonate and methanol using CaO–ZrO2 solid solutions as highly stable catalysts

CaO–ZrO₂ catalysts were prepared by coprecipitation and their catalytic performances were evaluated in the synthesis of dimethyl carbonate from propylene carbonate and methanol. The characterization by XRD, N₂ adsorption, XPS and CO₂–TPD indicated that Ca²⁺ ion substituted for Zr⁴⁺ ions in the host lattice to form homogeneous CaO–ZrO₂ solid solution when Ca/(Ca + Zr) ratio changed from 0.1 to 0.3, and CaO segregated at grain boundaries with Ca/(Ca + Zr) ratio from 0.4 to 0.5. As a result, the catalysts showed different activity and stability towards the transesterification of propylene carbonate and methanol into dimethyl carbonate. The activity of catalysts was improved with increase in Ca content, whereas high stability was shown with Ca/(Ca + Zr) ratio below 0.3. The formation of homogeneous CaO–ZrO₂ solid solution was responsible for the stability of catalysts.     

Ethylene dimerization over NiSO4 supported on Fe2O3-promoted ZrO2 catalyst

The NiSO₄ supported on Fe₂O₃-promoted ZrO₂ catalysts were prepared by the impregnation method. Fe₂O₃-promoted ZrO₂ was prepared by the coprecipitation method using a mixed aqueous solution of zirconium oxychloride and iron nitrate solution followed by adding an aqueous ammonia solution. No diffraction line of nickel sulfate was observed up to 20 wt.%, indicating good dispersion of nickel sulfate on the surface of Fe₂O₃–ZrO₂. The addition of nickel sulfate (or Fe₂O₃) to ZrO₂ shifted the phase transition of ZrO₂ (from amorphous to tetragonal) to higher temperatures because of the interaction between nickel sulfate (or Fe₂O₃) and ZrO₂. 15-NiSO₄/5-Fe₂O₃–ZrO₂ containing 15 wt.% NiSO₄ and 5 mol% Fe₂O₃, and calcined at 500 °C exhibited a maximum catalytic activity for ethylene dimerization. NiSO₄/Fe₂O₃–ZrO₂ catalysts was very effective for ethylene dimerization even at room temperature, but Fe₂O₃–ZrO₂ without NiSO₄ did not exhibit any catalytic activity at all. The catalytic activities were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The addition of Fe₂O₃ up to 5 mol% enhanced the acidity, surface area, thermal property, and catalytic activities of catalysts gradually, due to the interaction between Fe₂O₃ and ZrO₂ and due to consequent formation of Fe–O–Zr bond.     

溶胶-凝胶法制备Cu-ZnO-ZrO2催化剂：柠檬酸用量对催化剂性能的影响

采用溶胶-凝胶法以铜、锌、锆硝酸盐和柠檬酸为原料,改变柠檬酸用量,制备出一系列Cu-ZnO-ZrO₂催化剂。通过X射线衍射仪（XRD）、热重分析仪（TG-DTG-DTA）、H₂程序升温还原（H₂-TPR）、CO₂程序升温脱附（CO₂-TPD）、红外光谱仪（FTIR）及BET比表面积等表征手段对干凝胶及催化剂理化性能进行测试,并在催化反应活性评价装置上对催化剂的CO₂加氢合成甲醇反应活性进行评价,研究凝胶过程中Cu²⁺、Zn²⁺、Zr⁴⁺与柠檬酸结合方式对催化剂性能的影响。结果表明：改变柠檬酸用量可调控Cu²⁺、Zn²⁺、Zr⁴⁺与羧酸的配位方式,配位能力较强的Cu²⁺、Zn²⁺在凝胶制备过程中参与三维网络的构筑,而配位能力相对较弱的Zr⁴⁺游离于三维网络之外,从而差异化地调控催化剂中活性组分CuO、ZnO、ZrO₂晶粒尺寸大小。当柠檬酸的摩尔量为金属离子摩尔量的1.5倍时,催化剂中的活性成分CuO、ZnO、ZrO₂晶粒尺寸相互匹配,表现出较好的CO₂加氢合成甲醇催化性能。     

Comparative study of Au/ZrO2 catalysts in CO oxidation and 1,3-butadiene hydrogenation

This work investigates the effects of Au³⁺/Au⁰ ratio or distribution of gold oxidation states in Au/ZrO₂ catalysts of different gold loadings (0.01–0.76% Au) on CO oxidation and 1,3-butadiene hydrogenation by regulating the temperature of catalyst calcination (393–673 K) and pre-reduction with hydrogen (473–523 K). The catalysts were prepared by deposition–precipitation and were characterized with elemental analysis, nitrogen adsorption/desorption, TEM, XPS and TPR. The catalytic data showed that the exposed metallic Au⁰ atoms at the surface of Au particles were not the only catalytic sites for the two reactions, isolated Au³⁺ ions at the surface of ZrO₂, such as those in the catalysts containing no more than 0.08% Au were more active by TOF. For 0.76% Au/ZrO₂ catalysts having coexisting Au³⁺ and Au⁰, the catalytic activity changed differently with varying the Au³⁺/Au⁰ ratio in the two reactions. The highest activity for the CO oxidation reaction was observed over the catalyst of Au³⁺/Au⁰ = 0.33. However, catalyst with a higher Au³⁺/Au⁰ ratio showed always a higher activity for the hydrogenation reaction; co-existance of Au⁰ with Au³⁺ ions lowered the catalyst activity. Moreover, the coexisting Au particles changed the product selectivity of 1,3-butadiene hydrogenation to favor the formation of more trans-2-butene and butane. It is thus suggested that for better control of the catalytic performance of Au catalyst the effect of Au³⁺/Au⁰ ratio on catalytic reactions should be investigated in combination with the particle size effect of Au.     

Cr2O3 promoted skeletal Cu catalysts for the reactions of methanol steam reforming and water gas shift

Promotional effects of chromia on the structure and activity of skeletal copper catalysts for methanol steam reforming and water gas shift have been studied. Catalysts were prepared by leaching CuAl₂ alloy particles in aqueous NaOH solutions containing sodium chromate at various concentrations. XPS spectra showed that the surface of the resulting catalysts mainly consisted of Cr³⁺ compounds and Cu⁰. Cu⁺ and/or Cu²⁺ were not observed by XPS.

Increasing the concentration of chromate in the leach liquor resulted in decreases in pore diameter and copper crystallite size but significant enhancement of BET surface area was observed while the total pore volume was maintained. The addition of small amounts of chromate to the leach liquor significantly enhanced the Cu surface area. However, higher concentrations of chromate in the leach liquor decreased the Cu surface areas although the total surface areas increased.

The activities of Cr₂O₃ promoted skeletal copper catalysts for both methanol steam reforming and water gas shift reactions were determined separately. The results indicated that deposition of Cr₂O₃ on skeletal copper catalysts significantly improved the specific activities for these reactions. Chromia is found to act as a structural and catalytic promoter for these reactions.     

EXAFS study and photocatalytic properties of un-doped and iron-doped ZrO2-TiO2 (photo-) catalysts

The local zirconium and iron arrangements of the iron-doped ZrO₂-TiO₂ system, prepared by sol–gel impregnation method, were studied by EXAFS spectroscopy. Only a tetragonal ZrO₂ structure is located on TiO₂ surface. For the iron-doped ZrO₂-TiO₂ system, the presence of the Fe-O-Fe species as well as and Fe-O-Zr species located on the surface/pre-surface region are shown; it seems that iron is heterogeneously distributed, forming small iron oxide nanoclusters and Fe_x/ZrO₂ (tetragonal) spots at the catalyst surface. The photocatalytic activity of the un-doped and iron-doped binary system ZrO₂-TiO₂ was investigated in two kind of photoreactions: the salicylic acid photooxidation and the photocatalytic reduction of Cr(VI). Different photocatalytic behaviour has been found for the un-doped and iron-doped ZrO₂-TiO₂ systems which have been explained in terms of the EXAFS study.

This study represents an example of attempt to prepare a new potential photoactive mixed oxide system, containing two ions (Ti⁴⁺ and Zr⁴⁺) with good photocatalytic activity if it is compared with commercial TiO₂ (Degusssa P25) calcined at 600 °C.     

One-electron reducibility of isolated copper oxide on alumina for selective NO–CO reaction

The H₂-TPR (temperature-programmed reduction) study was performed for supported copper oxide catalysts with low loading (0.5 wt% as copper). Among the various kinds of support materials (γ-Al₂O₃, TiO₂, ZrO₂, SiO₂, ZSM-5), alumina-supported copper oxide indicated a one-electron reduction behavior of Cu²⁺ into Cu⁺ ions in the presence of H₂. The reduction of the isolated Cu²⁺ species in a tetragonally distorted octahedral symmetry into the low coordinated Cu⁺ ions was identified by means of X-ray absorption spectroscopy (XANES and EXAFS). The isolated Cu⁺ ions hosted by γ-Al₂O₃ surface were prevented from further reduction into metallic Cu⁰ state under reducing condition with H₂ at 773 K. Less dispersed supported copper oxide species were easily reduced to Cu⁰ metal particles with H₂ at 573 K regardless of the kinds of support materials. It is suggested that the one-electron redox behavior of the isolated copper oxide species over γ-Al₂O₃ promotes the catalytic reduction of NO with CO in the presence of oxygen on the basis of redox-type mechanism between Cu²⁺ and Cu⁺ in atomically dispersed state.     

Fuel cell grade hydrogen from methanol on a commercial Cu/ZnO/Al2O3 catalyst

This paper presents the results of experiments of the methanol decomposition reaction catalyzed by a commercial Cu/ZnO/Al₂O₃ in the absence and presence of water. Methanol decomposition of 100% in the absence of water was obtained at 290 °C and a space velocity of 2 cm³/h g cat. At these conditions, the hydrogen yield was 1.9–2.0. Water addition to the feed increased the yield of hydrogen and reduced the formation of: dimethyl ether; methyl formate and methane. The variation of the catalyst’s activity and selectivity with time, temperature and feed composition was consistent with previous studies of methanol–steam reforming and water–gas shift reaction, however, this appears to be the first study over the same catalyst of methanol decomposition and methanol–steam reforming. XPS analysis of used catalyst samples and time on-stream data showed that the Cu²⁺ oxidation state of copper favors methanol decomposition, and we propose that the deactivation of the catalyst is mainly caused by the change in the oxidation state of copper.     

Studies on structural properties, surface acidity and benzene isopropylation activity of sulphated ZrO2–TiO2 mixed oxide catalysts

A series of sulphated ZrO₂–TiO₂ mixed oxide with different nominal sulphate loadings in the range of 2–15 wt.% was prepared and characterized for their structural properties, surface acidity and benzene isopropylation activity. The catalyst with 10 wt.% nominal sulphate loading showed highest surface area and uniform pore size distributions. Surface acidity, measured by NH₃–TPD method, showed increase in acidity with sulphate loading and the 10 wt.% sulphate loaded catalyst showed highest acidity. The activities of these catalysts were tested for isopropylation of benzene to cumene using 2-propanol as the alkylating agent. The 10 wt.% sulphate-loaded catalyst also showed highest activity for this reaction with 97% cumene selectivity. The higher activity of this catalyst was attributed to its higher acidity.     

ZrO2/SiO2- and La2O3/Al2O3-supported platinum catalysts for CH4/CO2 reforming

Surface-phase ZrO₂ on SiO₂ (SZrOs) and surface-phase La₂O₃ on Al₂O₃ (SLaOs) were prepared with various loadings of ZrO₂ and La₂O₃, characterized and used as supports for preparing Pt/SZrOs and Pt/SLaOs catalysts. CH₄/CO₂ reforming over the Pt/SZrOs and Pt/SLaOs catalysts was examined and compared with Pt/Al₂O₃ and Pt/SiO₂ catalysts. CO₂ or CH₄ pulse reaction/adsorption analysis was employed to elucidate the effects of these surface-phase oxides.

The zirconia can be homogeneously dispersed on SiO₂ to form a stable surface-phase oxide. The lanthana cannot be spread well on Al₂O₃, but it forms a stable amorphous oxide with Al₂O₃. The Pt/SZrOs and Pt/SLaOs catalysts showed higher steady activity than did Pt/SiO₂ and Pt/Al₂O₃ by a factor of three to four. The Pt/SZrOs and Pt/SLaOs catalysts were also much more stable than the Pt/SiO₂ and Pt/Al₂O₃ catalysts for long stream time and for reforming temperatures above 700 °C. These findings were attributed to the activation of CO₂ adsorbed on the basic sites of SZrOs and SLaOs.     

Promoting effect of calcium on reduction of NO by C3H6 over V2O5/ZrO2 catalysts

The reduction of nitrogen monoxide by propene on V₂O₅/ZrO₂ doped with or without calcium has been studied by FTIR spectroscopy as well as by analysis of the reaction products. Considerable promoting effect of calcium doping on the reduction of nitrogen monoxide by propene was observed on the V₂O₅/ZrO₂ catalysts. For the reaction of a mixture of NO+C₃H₆, carbonyl and carboxylate species were observed above 373 K, although nitrate species formed at room temperature on V₂O₅/ZrO₂ doped with calcium. No bands due to a compound including both carbon and nitrogen atoms were observed. Thus, the redox mechanism, i.e. propene reduces the catalyst and nitrogen monoxide oxidizes the catalyst, is confirmed on V₂O₅/ZrO₂ catalysts doped with or without calcium. The analysis of the V=O band in the region of 1100–900 cm⁻¹ indicates that this promotion is mainly due to new V=O species formed by the addition of calcium onto the catalyst. This species is easily reproduced in comparison with the other V=O species on the surface in the reoxidation process of the catalyst.     

Effects of ZrO2/Al2O3 properties on the catalytic activity of Pd catalysts for methane combustion and CO oxidation

Zirconia supported on alumina was prepared and characterized by BET surface area, X-ray diffraction (XRD), X-ray photoelectron spectra (XPS), temperature programmed desorption (TPD), and pulse reaction. 0.2% Pd/ZrO₂/Al₂O₃ catalyst were prepared by incipient wetness impregnation of supports with aqueous solution of Pd(NO₃)₂. The effects of support properties on catalytic activity for methane combustion and CO oxidation were investigated. The results show that ZrO₂ is highly dispersed on the surface of Al₂O₃ up to 10 wt.% ZrO₂, beyond this value tetragonal ZrO₂ is formed. The presence of a small amount of ZrO₂ can increase the surface area, pore volume and acidity of support. CO–TPD results show that the increase of CO adsorption capacity and the activation of CO bond after the presence of ZrO₂ lead to the increase of catalytic activity of Pd catalyst for CO oxidation. CO pulse reaction results indicate that the lattice oxygen of support can be activated at lower temperature following the presence of ZrO₂, but it does not accelerate the activity of 0.2% Pd/ZrO₂/Al₂O₃ for methane combustion. 0.2% Pd/ZrO₂/Al₂O₃ dried at 120 °C shows highest activity for CH₄ combustion, and the activity can be further enhanced following the repeat run. The increase of treatment temperature and pre-reduction can decrease the activity of catalyst for CH₄ combustion.     

Hydrogen production from steam reforming of methanol over CuO/ZnO/Al2O3 catalysts: Catalytic performance and kinetic modeling

A series of CuO/ZnO/Al_2O_3, CuO/ZnO/ZrO_2/Al_2O_3 and CuO/ZnO/CeO_2/Al_2O_3 catalysts were prepared by coprecipitation and characterized by N_2 adsorption, XRD, TPR, N_2O titration and HRTEM. The catalytic performances of these catalysts for the steam reforming of methanol were evaluated in a laboratory-scale fixed-bed reactor at 0.1 MPa and temperatures between 473 and 543 K. The results showed that the catalytic activity depended greatly on the catalyst reducibility and the specific surface area of Cu. An approximate linear correlation between the catalytic activity and the Cu surface area was found for all catalysts investigated in this study.Compared to CuO/ZnO/Al_2O_3, the ZrO_2-doped CuO/ZnO/Al_2O_3 exhibited higher activity and selectivity to CO,while the CeO_2-doped catalyst displayed lower activity and selectivity. Finally, an intrinsic kinetic study was carried out over a screened CuO/ZnO/CeO_2/Al_2O_3 catalyst in the absence of internal and external mass transfer effects. A good agreement was observed between the model-derived effluent concentrations of CO(CO_2) and the experimental data. The activation energies for the reactions of methanol-steam reforming, water-gas shift and methanol decomposition over CuO/ZnO/CeO_2/Al_2O_3 were 93.1, 85.1 and 116.5 k J·mol~(-1), respectively.     

Catalytic performance for CO2 conversion to methanol of gallium-promoted copper-based catalysts: influence of metallic precursors

This study reports new gallium-promoted copper-based catalysts prepared by co-impregnation of methoxide–acetylacetonate (acac) precursors from methanolic solutions onto silica and zinc oxide supports. Catalyst performance in the CO₂ hydrogenation to methanol was investigated at 2 MPa and temperatures between 523 and 543 K. A high activity and selectivity for ZnO-supported catalysts was found, which also showed a high stability in terms of both activity and selectivity. The maximum value for the activity was 378 g MeOH/kg cat h at 543 K, with a selectivity of 88% towards methanol production. The high performance of these materials in the CO₂ hydrogenation is related to the presence of Ga₂O₃ promoter and highly dispersed Cu⁺ species on the surface, determined by XPS and Auger on used catalysts.     

Support effects in Pt/TiO2–ZrO2 catalysts for NO reduction with CH4

ZrO₂–TiO₂ mixed oxides, prepared using the sol–gel method, were used as supports for platinum catalysts. The effects of catalyst pre-reduction and surface acidity on the performance of Pt/ZT catalysts for the reduction of NO with CH₄ were studied. The diffuse reflectance infrared Fourier transformed (DRIFT) spectra of CO adsorbed on the Pt/ZT catalysts, and also on the Pt/T and Pt/Z references, pre-reduced at 773 K in hydrogen, revealed that an SMSI state is developed in the Ti-rich oxide-supported platinum catalysts. However, no shift in the binding energy of Pt 4f_7/2 level for Pt/T and Pt deposited on Ti-rich support counterparts pre-reduced at 773 K was found by photoelectron spectroscopy. The DRIFT spectra of the catalysts under the NO+O₂ co-adsorption revealed the appearance of nitrite/nitrate species on the surface of the Zr-containing catalysts, which displayed acidic properties, but were almost absent in the Pt/T catalyst. The intensity of these bands reached a maximum for the Pt/ZT(1:1) catalyst, which in turn exhibited a larger specific area. In the absence of oxygen in the feed stream, the NO+CH₄ reaction showed DRIFT spectra assigned to surface isocyano species. Since the intensity of this band is higher for the Pt/ZT (9:1) catalyst, it seems that such species are developed at the Pt–support interface.     

Catalytic activity of PdO/ZrO2 catalyst for methane combustion

Catalytic activity of ZrO₂ supported PdO catalysts for methane combustion has been investigated in comparison with Al₂O₃ supported PdO catalysts. It was found that the drop of catalytic activity owing to decomposition of PdO at a high temperature region (600–900°C) was suppressed by using ZrO₂ support. Temperature-programmed reduction (TPR) measurements of the catalyst with hydrogen revealed that the PdO of PdO/Al₂O₃ catalyst was reduced at the temperature less than 100°C, whereas in PdO/ZrO₂ catalyst the consumption of hydrogen was also observed at 200–300°C. This result indicates that the stable PdO species were present in the PdO/ZrO₂ catalyst. In order to confirm the formation of the solid solution of PdO and ZrO₂, X-ray diffraction (XRD) analyses of the mixtures of ZrO₂ and PdO calcined at 700–900°C in air were carried out. The lattice volume of ZrO₂ in the mixture was larger than that of ZrO₂. Furthermore, the Pd thin film on ZrO₂ substrate was prepared as a model catalyst and the depth profile of the elements in the Pd thin film was measured by Auger electron spectroscopy (AES). It was confirmed that Zr and O as well as Pd were present in the Pd thin film heated at 900°C in air. It was considered that the PdO on ZrO₂ support might be stabilized by the formation of the solid solution of PdO and ZrO₂.     

CO oxidation over CuOx-CeO2-ZrO2 catalysts: Transient behaviour and role of copper clusters in contact with ceria

The effects of ZrO₂ content on the CO oxidation activity in a series of CuO_x/Ce_xZr_1−xO₂ (x = 0, 0.15, 0.5, 0.7 and 1) catalysts were investigated, both in the absence and in the presence of H₂, i.e. preferential CO oxidation—PROX. The investigation was performed under light-off conditions to focus the effects of transients and shut-down/start-up cycles on the performance; such phenomena are expected to affect the activity of PROX catalysts in small/delocalised fuel reformers. Evidence has been obtained for a transition from an “oxidized” towards a “reduced” state of the catalyst under the simulated PROX reaction conditions as a function of the reaction temperature, leading to different active species under the reaction conditions. Both CO oxidation activity and PROX selectivity appear to be affected by this process. IR characterisation of the surface copper species suggests an important role of reduced cerium sites in close contact with copper clusters on the CO oxidation activity at low temperatures.