Long-term degradation of Ta2O5-doped Bi2O3 systems

Bismuth oxide in δ-phase is a well-known high oxygen ion conductor and can be used as an electrolyte for intermediate temperature solid oxide fuel cells (IT-SOFCs). 5-10 mol% Ta₂O₅ are doped into Bi₂O₃ to stabilize δ-phase by solid state reaction process. One Bi₂O₃ sample (7.5TSB) was stabilized by 7.5 mol% Ta₂O₅ and exhibited single phase δ-Bi₂O₃-like (type I) phase. Thermo-mechanical analyzer (TMA), X-ray diffractometry (XRD), AC impedance and high-resolution transmission electron microscopy (HRTEM) were used to characterize the properties. The results showed that holding at 800-850 °C for 1 h was the appropriate sintering conditions to get dense samples. Obvious conductivity degradation phenomenon was obtained by 1000 h long-term treatment at 650 °C due to the formation of α-Bi₂O₃ phase and Bi₃TaO₇, and 〈1 1 1〉 vacancy ordering in Bi₃TaO₇ structure.     

Phase stability and electric conductivity of Er2O3-Nb2O5 co-doped Bi2O3 electrolyte

Two oxides, Er₂O₃ and Nb₂O₃, are used to stabilize delta-phase Bi₂O₃ used as electrolyte of solid oxide fuel cell. Optimization of dopant ratio and total doping concentration (TDC) is determined by X-ray diffraction, and successfully reduce the TDC (Er + Nb) to 10-15 mol.%. Conductivities of different compositions are measured by two-probe method. The results show that highest conductivity appears at the minimum doping concentrations. Phase stability of ENSB samples with Er/Nb ratio of 2/1 and TDC of 10-20 mol.% at 650 °C up to 300 h is analyzed showing two newly formed (alpha- and gamma-) phases in the samples. Degradation of conductivity at 650 °C is studied in detail by DTA and TEM. The abnormity of lattice contraction of delta-phase is discussed.     

Effect of In, Ce and Bi dopings on sintering and dielectric properties of Ba(Zn1/3Nb2/3)O3 ceramics

In, Ce and Bi doped Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramics were prepared by conventional mixed oxide technique. In doping between 0.2 and 4.0 mol% increased the density of BZN at 1300 °C, Ce doping caused a decrease in density at 1250 °C. Levels of Bi₂O₃ up to 1.0 mol% had negative effect on densification, while high level doping could significantly improve the densification of the specimens. XRD of the samples indicated that In, Ce and Bi doping resulted in single phase formation at all concentrations, except 0.5 mol% Bi. SEM of Bi doped BZN indicated only single phase structure and Ce doping even at 0.2 mol% gave some secondary phases. In and Ce doping increased the dielectric constant from 41 to around 66 at 1 MHz. Bi doping decreased the dielectric constant to about 37 at 0.2 mol%, and then higher doping led to dielectric constant to increase to about 63.     

Synthesis and study on phase diagram of 1-10 mol% SnO2-doped Bi2O3

Bi₂O₃ materials doped with various SnO₂ concentrations were prepared by colloidal process and solid state reactions to achieve high density and uniform microstructure. Thermal behavior, and crystalline phases of the SnO₂-doped Bi₂O₃ (BSO) samples were investigated by differential thermal analyses, X-ray diffraction, and scanning electron microscopy. A new phase diagram of Bi₂O₃-(1-10 mol%) SnO₂ system is proposed in this study. The results show that 1 mol% SnO₂ doped concentration is totally dissolved in Bi₂O₃ without the existence of any impurity phases as compared to higher doping SnO₂ concentration.     

Phase diagram of the Al2O3-HfO2-Y2O3 system

The phase diagram of the Al₂O₃-HfO₂-Y₂O₃ system was first constructed in the temperature range 1200-2800 °C. The phase transformations in the system are completed in eutectic reactions. No ternary compounds or regions of appreciable solid solution were found in the components or binaries in this system. Four new ternary and three new quasibinary eutectics were found. The minimum melting temperature is 1755 °C and it corresponds to the ternary eutectic Al₂O₃ + HfO₂ + Y₃Al₅O₁₂. The solidus surface projection, the schematic of the alloy crystallization path and the vertical sections present the complete phase diagram of the Al₂O₃-HfO₂-Y₂O₃ system.     

Influence of WC particles on the microstructural and mechanical properties of 3 mol% Y2O3 stabilized ZrO2 matrix composites produced by hot pressing

Yttria stabilized polycrystalline tetragonal zirconia (Y-TZP)-tungsten carbide (WC) composites were fabricated by hot pressing. Yttria (Y₂O₃) stabilizer content was kept at 3 mol% to ensure the phase structure of the Y-TZP composites to be tetragonal. To increase the moderate hardness of the 3 mol% Y₂O₃ added TZP structure, hard WC particles were added with various proportions up to 40 vol%. The TZP/WC composites were sintered at different sintering temperatures between 1450 and 1550 °C.The mechanical and microstructural properties of the resulting composites as well as the phase compositions were investigated. Reciprocating pin-on-disk tests were carried out to determine the wear behavior of the Y-TZP/WC composites. Using bi-modal WC reinforcement, the performance of the composite against wear was improved. Using dry wear sliding conditions under 55 N normal load and 45 km sliding distance, the worn volume of the 75 vol% nanosized - WC distributed 3Y-TZP/40WC composite was about 0.003 mm³.     

Phase stability,microstructural evolution and room temperature mechanical properties of TiO2 doped 8 mol% Y2O3 stabilized ZrO2 (8Y-CSZ)

The effect of TiO₂ dopant on phase stability, microstructural evolution and room temperature mechanical properties of 8 mol% yttria-stabilized cubic zirconia (8Y-CSZ) was studied. The results show that TiO₂ (up to 10 wt%) can be dissolved in solid solution in the zirconia matrix. When the dopant amount is less than 5 wt%, TiO₂ doped 8Y-CSZ remains single phase cubic zirconia. Increased additions of TiO₂ destabilize the cubic phase and cause the formation of tetragonal zirconia with a resultant microstructure consisting of large cubic zirconia grains and small tetragonal zirconia grains. EDS analyses show that yttria is partitioned between these two types of grains. The solubility of TiO₂ is the highest for cubic grains which also have higher yttria concentrations. Room temperature mechanical property measurements show that hardness does not change significantly with additions of TiO₂, but fracture toughness is more than doubled for 10 wt% TiO₂ doped 8Y-CSZ.     

Structural and optical properties of Tm:Y2O3 transparent ceramic with La2O3, ZrO2 as composite sintering aid

The paper reports the use of La₂O₃ and ZrO₂ co-doping as a composite sintering aid for the fabrication of Tm:Y₂O₃ transparent ceramics. Two groups of experiments were conducted for investigating the influences of composite sintering aids on the microstructures and the optical properties of Tm:Y₂O₃ transparent ceramics in contrast to single La³⁺ and single Zr⁴⁺ doped Tm:Y₂O₃. Samples with composite sintering aids could realize fine microstructures and good optical properties at relatively low sintering temperatures. Grain sizes around 10 μm and transmittances close to theoretical value at wavelength of 2 μm were achieved for the 9 at.% La³⁺, 3 at.% Zr⁴⁺ co-doped samples sintered at 1500-1600 °C. The influences of the composite sintering aids on the emission intensities and the phonon energies of Tm:Y₂O₃ ceramics were also investigated.     

Electrical properties and AC degradation characteristics of low voltage ZnO varistors doped with Nd2O3

The electrical properties and degradation characteristics of low voltage ZnO varistors were investigated as a function of Nd₂O₃ content. The varistor ceramics with 0.03 mol% Nd₂O₃ sintered at 1250 °C were far more densified than those with 0.06, 0.09 and 0.12 mol% Nd₂O₃. The addition of Nd₂O₃ to the low voltage ZnO varistors greatly improved the current–voltage characteristics; the nonlinear coefficient of varistors increase from 12.2 to 34.6 with increasing Nd₂O₃ content. The samples with 0.03 mol% Nd₂O₃ showed excellent stability due to high density and relatively good V–I characteristics, with the nonlinear coefficient of 22.5 and the leakage current of 9.6 μA. Their variation rate of varistor voltage and nonlinear coefficient and leakage current were −4.7%, −5.4%, 18.3%, respectively, under AC degradation stress (1.0 V_1 mA/125 °C/24 h).     

Assessment of structurally stable cubic Bi12TiO20 as intermediate temperature solid oxide fuels electrolyte

Colloid processing and subsequent pressure filtration were used to prepare 14.3 mol% TiO₂ doped Bi₂O₃ (Bi₁₂TiO₂₀, 14BTO) as solid oxide fuel cell electrolyte. Materials characterization and electrical behaviors of 14BTO samples were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and two-point probe DC conductivity. A pure 14BTO with a cubic sillenite single phase was prepared at the sintering process of 850 °C with a high relative sintered density of 96.82%. In situ and batch-type long-term conductivity measurements at 600 °C were carried out to verify the possible reason of degradation. Additional reduction-oxidation tests under CH₄ atmosphere by thermogravimetric analysis (TGA) revealed possible application temperature of 14BTO electrolytes below 700 °C.     

Structural, thermal and mechanical properties of transparent Yb:(Y0.97Zr0.03)2O3 ceramic

Yb doped (Y_0.97Zr_0.03)₂O₃ transparent ceramics were fabricated by solid state reaction and vacuum sintering. The microstructure, thermal and mechanical properties of Y₂O₃ ceramic, as well as the effect of Yb doping concentration on these properties were investigated in detail. The lattice parameter and unit cell volume decrease with the increasing of Yb content, whereas thermal expansive coefficient increases. With Yb content increasing from 0 to 8 at.%, the mean grain size increases from 15.82 μm to 26.54 μm, and the thermal conductivity at room temperature (RT) decreases from 11.97 to 6.39 W/m/K. The microhardness decreases with Yb content, and the microhardness and fracture toughness of (Y_0.97Zr_0.03)₂O₃ transparent ceramic is 11.11 GPa and 1.29 MPa m^1/2, respectively.     

Synthesis of mono-dispersed spherical Nd:Y2O3 powder for transparent ceramics

Transparent Nd:Y₂O₃ ceramic was obtained by sintering mono-sized spherical powder. The powder was prepared by homogeneous precipitation method in aqueous media using urea to regulate the pH. The structure and morphology of the powder were investigated by TG-DTA, XRD, SEM and IR spectrum. The effect of aging temperature, time, and the concentration of urea, [Y³⁺], and [Nd³⁺] were investigated. Results showed that the obtained precursor was R₂(OH)CO₃·H₂O (R = Y, Nd), and the least size of mono-sized spherical yttria particles was 72 nm by a microwave oven method after calcinations at 850 °C for 4 h. After dry press and CIP, the particles accumulated closely, and no defects can be detected in the green body.     

Developments on the mechanical properties of MgO-MgAl2O4 composite refractories by ZrSiO4-3 mol% Y2O3 addition

Improvements and the effects of additions of ZrSiO₄-3 mol% Y₂O₃ into MgO-MgAl₂O₄ composite refractories on mechanical properties and thermal stress resistance parameters were investigated. Significant improvements were achieved on mechanical properties and R-R_st parameters up to ∼2 and ∼3-fold ratios. The major parameters improving mechanical properties and thermal behaviour of refractories were determined as follows: (i) the increase in resistance to crack initiation and propagation due to formation of Mg₂SiO₄ phase after decomposition of zircon; (ii) propagation of the microcracks formed in the structure for a short distance by interlinking each other; (iii) arresting or deviation of microcracks when reaching pores or ZrO₂ grains released after dissociation of zircon, located together with Y₂O₃ particles, and furthermore; (iv) co-presence of both intergranular and transgranular types of cracks, and with incorporation of zircon-Y₂O₃; (v) increase in density; and (vi) a significant reduction in MgO grain size.     

Development of input output relationships for self-healing Al2O3/SiC ceramic composites with Y2O3 additive using design of experiments

Al₂O₃/SiC ceramic composites with Y₂O₃ as an additive, was synthesized using the Taguchi method of design of experiments, so as to develop statistically sound input output relationships. The proportion of SiC was varied from 12 to 21 vol.% whereas that of Y₂O₃ was varied from 2.5 to 4 vol.%. The composites were sintered at 1500 °C for a soaking time period of 12 h in an air atmosphere. Cracks were induced on the composite surface using a Vickers indenter with a load varying between 20 and 40 kg. Fractographical analyses have been carried out using optical and/or scanning electron microscopy to investigate the surface crack propagation behavior. Thermal aging at 1300 °C in the time range of 0.5-12.5 h was applied to find optimal conditions for healing of the pre-cracked samples. The output parameters such as crack length, healed crack length, hardness and fracture toughness of the samples were correlated with appropriate inputs such as contents of SiC and Y₂O₃, crack-healing temperature, healing time, compaction pressure, indentation load using statistical analysis. Further, the extent of influence, exerted by pertinent input parameters on output parameters, was also identified.     

Effect of TiO2 on phase evolution and microstructure of MgAl2O4 spinel in different atmospheres

The effect of TiO₂ on the formation and microstructure of magnesium aluminate spinel (MgAl₂O₄) at 1600 °C in air and reducing conditions were investigated. Under reducing conditions, stoichiometric MgAl₂O₄ spinel shifted toward alumina-rich types owing to volatilization of MgO, resulting in an increase in the porosity of fired samples. Addition of graphite to mixtures of MgO and Al₂O₃ intensified the reducing conditions and accelerated the formation of non-stoichiometric MgAl₂O₄. For TiO₂-containing samples on addition of MgAl₂O₄, magnesium aluminum titanium oxide (Mg_xAl_2(1−x)Ti_(1+x)O₅, x = 0.2 or 0.3) was detected as a minor phase. Under reducing conditions, XRD peak shifts were smaller for TiO₂-containing samples than for samples without TiO₂ owing to the formation of a solid solution of TiO₂ in MgAl₂O₄ and establishment of alumina-rich spinel, which have opposite effects on increasing the lattice parameter. In bauxite-containing samples, MgAl₂O₄ spinel, corundum, magnesium orthotitanate spinel (Mg₂TiO₄) and amorphous phases were identified. Mg₂TiO₄ spinel formed a complete solid solution with MgAl₂O₄ spinel but Mg₂TiO₄ remained as a distinct phase owing to the heterogeneous microstructure of bauxite-containing samples. Also dense microstructure established in air fired TiO₂ containing samples. The results are discussed with emphasis on the application and design of alumina-magnesia-carbon refractory materials, which are used in the steel industry.     

Crystal structure studies of thermally aged LiCoO2 and LiMn2O4 cathodes

LiCoO₂ and LiMn₂O₄ cathodes were studied by X-ray diffractometry (XRD) and electron diffraction after ageing in the charged state at elevated temperature. Some cathodes were stopped at different times during ageing and XRD measurements were taken to monitor changes in the crystal structure over ageing time. The results indicate that Li-ions intercalate into the cathodes lattice during ageing thus decreasing the available discharge capacity. Analysis of electron diffraction patterns of LiCoO₂ and LiMn₂O₄ retrieved from the cathodes after ageing shows that irreversible crystallographic transformations have taken place in both electrodes. Dark field imaging illustrates that LiCoO₂ forms a layer of spinel phase on its surface. In LiMn₂O₄ a tetragonal distorted spinel is observed when the cathode has been in the 3 V regime for considerable length of time.     

Effect of Y2O3 additive on conventional and microwave sintering of mullite

Mullite has become a strong candidate material for advanced structural and functional ceramics. Much interest has recently focused on sintering aids for mullite. The aim of this study was to evaluate the effect of Y₂O₃ as a sintering aid in the conventional and microwave sintering of mullite. To accomplish this study, a highly pure industrial mullite was used. Mullite with and without Y₂O₃ was pressed under a cold isostatic pressure of 200 MPa. Samples were sintered conventionally at 1400, 1450, 1500, 1550 and 1600 °C for 2 h and microwave-sintered for up to 40 min using a large range of power. The microstructure and physical properties of the microwave-sintered samples were compared to those of the conventionally sintered samples. The results showed that Y₂O₃ improved the densification of mullite bodies in the conventional and microwave sintering processes, but high densifications were achieved in just a few minutes when Y₂O₃ was used with microwave processing.     

The effect of Bi2O3 compensation during thermal treatment on the crystalline and electrical characteristics of bismuth titanate thin films

Bismuth titanate thin films are deposited on ITO/glass substrates by rf magnetron sputtering at room temperature using a Bi₄Ti₃O₁₂ ceramic target. The deposited Bi₄Ti₃O₁₂ films are annealed in a conventional furnace in ambient air for 10 min at temperatures ranging from 550 to 640 °C. One specimen is annealed in a crucible containing additional Bi₂O₃ compensation powder, while the other specimen is annealed in ambient air. XRD analysis shows that the crystal phases of films annealed with Bi₂O₃ powder are better than those of films annealed without Bi₂O₃ powder. Furthermore, the EDS results reveal that the bismuth weight percentage of the former is higher than that of the latter. SIMS analysis shows that the bismuth decreases near the surface of Bi₄Ti₃O₁₂ film annealed without Bi₂O₃ powder, but reveals a stable distribution throughout the film annealed with Bi₂O₃ powder. These results imply that bismuth is readily evaporated during the thermal treatment process, particularly from the region near the film surface. Finally, the dielectric and polarization properties of the thin films annealed with Bi₂O₃ powder are found to be superior to those of the films annealed in ambient air.     

Sintering of Al2O3-SiC composite from sol-gel method with MgO, TiO2 and Y2O3 addition

Al₂O₃-SiC composite ceramics were prepared by pressureless sintering with and without the addition of MgO, TiO₂ and Y₂O₃ as sintering aids. The effects of these compositional variables on final density and hardness were investigated. In the present article at first α-Al₂O₃ and β-SiC nano powders have been synthesized by sol-gel method separately by using AlCl₃, TEOS and saccharose as precursors. Pressureless sintering was carried out in nitrogen atmosphere at 1600 °C and 1630 °C. The addition of 5 vol.% SiC to Al₂O₃ hindered densification. In contrast, the addition of nano MgO and nano TiO₂ to Al₂O₃-5 vol.% SiC composites improved densification but Y₂O₃ did not have positive effect on sintering. Maximum density (97%) was achieved at 1630 °C. Vickers hardness was 17.7 GPa after sintering at 1630 °C. SEM revealed that the SiC particles were well distributed throughout the composite microstructures. The precursors and the resultant powders were characterized by XRD, STA and SEM.