Biobased Polyurethane Composite Foams Reinforced with Plum Stones and Silanized Plum Stones

In the following study, ground plum stones and silanized ground plum stones were used as natural fillers for novel polyurethane (PUR) composite foams. The impact of 1, 2, and 5 wt.% of fillers on the cellular structure, foaming parameters, and mechanical, thermomechanical, and thermal properties of produced foams were assessed. The results showed that the silanization process leads to acquiring fillers with a smoother surface compared to unmodified filler. The results also showed that the morphology of the obtained materials is affected by the type and content of filler. Moreover, the modified PUR foams showed improved properties. For example, compared with the reference foam (PUR_REF), the foam with the addition of 1 wt.% of unmodified plum filler showed better mechanical properties, such as higher compressive strength (~8% improvement) and better flexural strength (~6% improvement). The addition of silanized plum filler improved the thermal stability and hydrophobic character of PUR foams. This work shows the relationship between the mechanical, thermal, and application properties of the obtained PUR composites depending on the modification of the filler used during synthesis.     

Polyurethane Composites Reinforced with Walnut Shell Filler Treated with Perlite,Montmorillonite and Halloysite

In the following study, polyurethane (PUR) composites were modified with 2 wt.% of walnut shell filler modified with selected mineral compounds–perlite, montmorillonite, and halloysite. The impact of modified walnut shell fillers on selected properties of PUR composites, such as rheological properties (dynamic viscosity, foaming behavior), mechanical properties (compressive strength, flexural strength, impact strength), dynamic-mechanical behavior (glass transition temperature, storage modulus), insulation properties (thermal conductivity), thermal characteristic (temperature of thermal decomposition stages), and flame retardant properties (e.g., ignition time, limiting oxygen index, heat peak release) was investigated. Among all modified types of PUR composites, the greatest improvement was observed for PUR composites filled with walnut shell filler functionalized with halloysite. For example, on the addition of such modified walnut shell filler, the compressive strength was enhanced by ~13%, flexural strength by ~12%, and impact strength by ~14%. Due to the functionalization of walnut shell filler with thermally stable flame retardant compounds, such modified PUR composites were characterized by higher temperatures of thermal decomposition. Most importantly, PUR composites filled with flame retardant compounds exhibited improved flame resistance characteristics-in all cases, the value of peak heat release was reduced by ~12%, while the value of total smoke release was reduced by ~23%.     

Effect of compatibilizer and fillers on the properties of injection molded lignin‐based hybrid green composites

Composites were prepared from poly(butylene succinate) (PBS), lignin, and switchgrass using extrusion followed by injection molding techniques. The effects of the fillers (lignin and switchgrass) and polymeric methylene diphenyl diisocyanate (PMDI) compatibilizer on the physicomechanical and thermal properties of the composites were investigated. Use of hybrid filler (1 : 1 lignin : switchgrass) resulted in slight improvement in the flexural strength of the composites. Incorporation of 1% PMDI into the hybrid filler reinforced composites significantly enhanced properties compared with the neat PBS which accounts for improvements in the flexural strength, flexural modulus, and heat deflection temperature (HDT) by nearly 165%, 375%, and by 24°C respectively. Lignin exhibited some effects on the thermal properties of composites. However, switchgrass demonstrated a minor effect on the thermal behavior of the composites compared with the lignin. An improved interface was observed from the scanning electron microscopy (SEM) of the compatibilized hybrid composites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermal and mechanical properties of epoxy composites reinforced by a natural hydrophobic sand

If a low weight percentage of crude fine fillers can improve properties of polymer materials directly without complicated chemical treatment process involved, it will be significant for many industrial applications. Our previous study indicated that a kind of Cancun natural sand could be an effective filler material for polymer composites. In this current work, the epoxy composites reinforced by this kind of natural sand particles were prepared and thermal and mechanical properties of the composites containing up to 5 wt % of the sand particles were characterized. Results showed that the highest flexural strength appears in the epoxy composite containing 1 wt % sand particles. A damage model was used to interpret the flexural properties, which showed an acceptable agreement with the experimental results. The glass transition temperature, high temperature storage modulus, and dimensional stability of the sand/epoxy composites monotonically increased with the addition of the sand particles. The sand particle/epoxy composites also displayed a noticeable enhancement in thermal conductivity. Theoretical analysis showed that in addition to conduction, other heat transport mechanisms played roles in the improved heat transmission through the composites. As a natural porous micron-scale material, Cancun sand has the potential for applications in cost-effective composites with enhanced mechanical and thermal properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The effect of multiscale hybridization on the mechanical properties of natural fiber-reinforced composites

The main objective of this work was to investigate the effect of reinforcements at different scales on the mechanical properties of natural fiber-reinforced composites. Pure jute and interlaminar hybrid jute/glass fiber-reinforced polymer composites were fabricated. Different types of fillers in two weight fractions (1 and 3 wt. %) were used as second reinforcements in the hybrid jute/glass composites. Tensile, flexural, and impact tests were performed. It was found that the macroscale inter-play hybridization significantly improved the mechanical properties of the pure jute fiber based composites. When the fillers are used as second hybridization, the modified composites presented higher mechanical properties when compared to pure jute composites. However, the effect of fillers on the mechanical properties of the hybrid composites presented various trends due to the interaction between several factors (i.e., particle scale, content, and nature), which cannot always be separated. Increasing the synthetic filler content improved the tensile properties of the filled hybrid composites, while increasing the natural filler content worsen the tensile properties. The flexural strength of the multiscale hybrid composites was improved, while the impact properties were negatively affected.     

Wood‐fiber‐reinforced poly(lactic acid) composites: Evaluation of the physicomechanical and morphological properties

This article presents the results of a study of the processing and physicomechanical properties of environmentally friendly wood‐fiber‐reinforced poly(lactic acid) composites that were produced with a microcompounding molding system. Wood‐fiber‐reinforced polypropylene composites were also processed under similar conditions and were compared to wood‐fiber‐reinforced poly(lactic acid) composites. The mechanical, thermomechanical, and morphological properties of these composites were studied. In terms of the mechanical properties, the wood‐fiber‐reinforced poly(lactic acid) composites were comparable to conventional polypropylene‐based thermoplastic composites. The mechanical properties of the wood‐fiber‐reinforced poly(lactic acid) composites were significantly higher than those of the virgin resin. The flexural modulus (8.9 GPa) of the wood‐fiber‐reinforced poly(lactic acid) composite (30 wt % fiber) was comparable to that of traditional (i.e., wood‐fiber‐reinforced polypropylene) composites (3.4 GPa). The incorporation of the wood fibers into poly(lactic acid) resulted in a considerable increase in the storage modulus (stiffness) of the resin. The addition of the maleated polypropylene coupling agent improved the mechanical properties of the composites. Microstructure studies using scanning electron microscopy indicated significant interfacial bonding between the matrix and the wood fibers. The specific performance evidenced by the wood‐fiber‐reinforced poly(lactic acid) composites may hint at potential applications in, for example, the automotive and packaging industries. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4856–4869, 2006     

Sugar palm fiber/polyester nanocomposites: Influence of adding nanoclay fillers on thermal,dynamic mechanical,and physical properties

In this research, nanoclay used as filler in sugar palm‐reinforced composites was investigated by the physical, thermal, and dynamic mechanical properties. Various concentrations of nanoclay were used to fabricate composites by using hand lay‐up technique, followed by hot compression molding with naturally woven sugar palm fiber‐reinforced in polyester matrix. Among various weight concentrations such as 1–5% of nanoclay, it was found that 2% nanoclay‐filled composite (NC) demonstrated the best balance of thermomechanical properties and significantly enhanced the composite. DMA demonstrated that 2% nanoclay content resulted in improved viscoelastic behavior and higher glass transition temperature (T_g) of the composites. TGA also showed improvement in properties, whereas 3% nanoclay‐filled composite showed superior onset temperature, and 5% nanoclay‐filled composite exhibited highest remaining residue. The nanoclay filler was very effective to fill the porous structure and maintain the thickness stability. The thickness swelling was reduced with increasing amount of nanoclay in composites. Overall, the addition of nano clay improved thermal and physical properties of sugar palm‐reinforced polyester composite. J. VINYL ADDIT. TECHNOL., 26:236–243, 2020. © 2019 Society of Plastics Engineers     

Preparation,characterization, and improvement of hollow epoxy particle‐toughened vinyl ester composites for high‐end applications

Spherical hollow epoxy particles (HEPs) that can serve as advanced reinforcing fillers for vinyl ester thermosets were prepared using the water‐based emulsion method. The HEP fillers were incorporated into the vinyl ester matrices at different loading amounts, ranging from 0 to 9 wt %, to reinforce and toughen the vinyl ester composite. The optimum mechanical properties of the HEP‐toughened epoxy composite can be achieved by the addition of 5 wt % HEP filler into the vinyl ester matrices. The toughening and strengthening of the epoxy composites involved the interlocking of vinyl ester resins into the pore regions on the HEP fillers. The toughening and interlocking mechanisms of HEP‐toughened vinyl ester composites were also proposed and discussed. The addition of HEP fillers into vinyl ester matrices increased the glass transition temperature (T_g) and thermal stability of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Compatibilization of PUR/PVAC polymer blend by addition of calcium carbonate filler

The influence of untreated and stearic acid surface pretreated calcium carbonate (CaCO₃) nanofiller (U1 – untreated CaCO₃ and U1S2 – stearic acid treated CaCO₃) on the properties of polyurethane/poly(vinyl acetate) (PUR/PVAC) polymer blends was investigated. Adhesion between fillers and polymers in the polymer blend composite, and filler position in regard to the polymer phases, are predicted on the basis of calculated adhesion parameters and wetting factor ωa of PUR, PVAC, U1, and U1S2. U1 is located in the PUR matrix phase and U1S2 is located at the interface between matrix PUR domain and dispersed PVAC domain. Polymer blend composites with predominant U1S2 showed lower tensile strength and elongation compared to these of polymer blend composites with predominant U1 mainly due to the fillers' different surface properties, which confirmed that the mechanical properties of polymer blend composites were dependent on overall system morphology rather than the filler location. POLYM. COMPOS. 37:1274–1281, 2016. © 2014 Society of Plastics Engineers     

Influence of Filler Precoating and Printing Parameter on Mechanical Properties of 3D Printed Acrylonitrile Butadiene Styrene/Zinc Oxide Composite

Acrylonitrile butadiene styrene (ABS)/zinc oxide(ZnO) composites have been fabricated via fused deposition modelling technique. The effect of filler precoating and printing parameters on mechanical properties of the composites are investigated. The incorporation of precoated fillers and increase of infill density improve the tensile strength, Young’s modulus and hardness of the composites. Printing pattern determines mainly the tensile properties of the composites but has no significant effect on the hardness. Based on experimental results, it is suggested that line pattern printed with precoated fillers at medium dispenser speed and 100% infill density has resulted improved mechanical properties.     

填料对双组分缩合型室温硫化硅橡胶性能的影响

考察了多种补强填料和半补强(或增量)填料如硅藻土、碳酸钙和氧化铝等对室温硫化(RTV)硅橡胶的机械性能和介电性能的影响。结果表明,采用经六甲基二硅氮烷处理的气相法白炭黑或沉淀法白炭黑作填料时,RTV硅橡胶多方面的性能都有所提高;采用补强填料和半补强填料并用的RTV硅橡胶的性能优于使用单一补强填料的RTV硅橡胶;随着填料用量的增加,RTV硅橡胶的机械性能、相对介电常数和介质损耗因数都有一定程度的提高,但体积电阻率有所降低。     

Mechanical behavior of nylon composites containing talc and kaolin

Particulate reinforced thermoplastic composites are designed to improve the properties and to lower the overall cost of engineering plastics. In this study, the influence of adding talc and kaolin fillers on the mechanical properties of nylon 6 was investigated. Fillers, either singly or mixed by various weight ratios between 10 and 30 wt %, were added to nylon 6. Test samples of the composite material were prepared by the injection‐molding process. Uniaxial tensile and Izod impact tests were carried out. Tensile strength, elongation at break, modulus of elasticity, and impact energy were obtained. The results showed that the tensile strength and modulus of elasticity of nylon 6 composite increased with the increase in filler ratio, whereas the impact strength and maximum elongation decreased with the increase in filler ratio. The optimal nylon composite was determined with the addition of a 10 to 15 wt % filler ratio. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1694–1697, 2003     

Synergistic effects of carbon fillers on tensile and flexural properties in liquid‐crystal polymer based resins

One emerging market for thermally and electrically conductive resins is bipolar plates for use in fuel cells. Adding carbon fillers to thermoplastic resins increases the composite thermal and electrical conductivity. These fillers have an effect on the composite tensile and flexural properties, which are also important for bipolar plates. In this study, various amounts of three different types of carbon (carbon black, synthetic graphite particles, and carbon fibers) were added to Vectra A950RX liquid‐crystal polymer. In addition, composites containing combinations of fillers were also investigated via a factorial design. The tensile and flexural properties of the resulting composites were then measured. The objective of this study was to determine the effects and interactions of each filler with respect to the tensile and flexural properties. The addition of carbon black caused the tensile and flexural properties to decrease. Adding synthetic graphite particles caused the tensile and flexural modulus to increase. The addition of carbon fiber caused the tensile and flexural modulus and ultimate flexural strength to increase. In many cases, combining two different fillers caused a statistically significant effect on composite tensile and flexural properties at the 95% confidence level. For example, when 40 wt % synthetic graphite particles and 4 wt % carbon black were combined, the composite ultimate tensile and flexural strength increased more than what would be expected from the individual additive effect of each single filler. It is possible that linkages were formed between the carbon black and synthetic graphite particles that resulted in improved ultimate tensile and flexural strength. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Vermiculite Filler Modified with Casein,Chitosan, and Potato Protein as a Flame Retardant for Polyurethane Foams

In this study, polyurethane (PU) composite foams were modified with 2 wt.% of vermiculite fillers, which were themselves modified with casein, chitosan, and potato protein. The impact of the fillers on selected properties of the obtained composites, including their rheological (foaming behavior, dynamic viscosity), thermal (temperature of thermal decomposition stages), flame-retardant (e.g., limiting oxygen index, ignition time, heat peak release), and mechanical properties (toughness, compressive strength (parallel and perpendicular), flexural strength) were investigated. Among all the modified polyurethane composites, the greatest improvement was noticed in the PU foams filled with vermiculite modified with casein and chitosan. For example, after the addition of modified vermiculite fillers, the foams’ compressive strength was enhanced by ~6–18%, their flexural strength by ~2–10%, and their toughness by ~1–5%. Most importantly, the polyurethane composites filled with vermiculite filler and modified vermiculite fillers exhibited improved flame resistance characteristics (the value of total smoke release was reduced by ~34%, the value of peak heat release was reduced by ~25%).     

Substantially improving mechanical property of double percolated poly(phenylene sulfide)/poly(arylenesulfide sulfone)/graphene nanoplates composites with superior electromagnetic interference shielding performance

The electrical conductivity and electromagnetic interference (EMI) shielding effectiveness (SE) can be conspicuously enhanced at low conductive filler contents with the formation of segregated structure in the conductive polymer composites (CPCs). Nevertheless, poor interface adhesion of segregated composites results in poor mechanical properties due to the selective distribution of conductive fillers. In this work, a flexible approach was applied to fabricate the poly(phenylene sulfide)/poly(arylene sulfide sulfone)/graphene nanoplates (GNPs) composite with a unique double percolated structure. This composite exhibits an outstanding EMI SE of 38.8 dB with only 3 wt % GNPs, which is comparable to that of the conventional segregated structure counterpart. What is more, the tensile strength and Young's modulus of double percolated composites with 3 wt % GNPs are remarkably improved by ~892 and ~274% compared to conventional segregated structure, achieving 37.7 and 1788.3 MPa, respectively. This work provides a valuable method for producing CPCs with high EMI shielding performances and outstanding mechanical properties. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48709.     

Influence of silanized low‐dimensional carbon nanofillers on mechanical,thermomechanical, and crystallization behaviors of poly(L‐lactic acid) composites—A comparative study

Composites were investigated regarding the comparison of multi‐walled carbon nanotubes (MWCNTs) with exfoliated graphene(EG) in poly(L‐lactic acid) (PLLA) and the effect of silane‐treated carbon nanofillers on properties of PLLA composites. Solution blending method was used to prepare PLLA composites at a filler content of 0.5 wt %. Fourier transform infrared spectroscopy and X‐ray photoelectron spectra results indicated the attachment of silane molecules on the surface of these nanofillers. It was found that the addition of these nanofillers greatly enhanced the mechanical, thermomechanical, and crystallization behaviors of PLLA due to the heterogeneous nucleation effect. Moreover, the silane‐treated fillers further enhanced the breaking elongation moderately (although the materials are still brittle), modulus and thermal property of the nanocomposites, without sacrificing the tensile strength, compared with the pristine nanocomposites. On the other hand, composites reinforced with MWCNTs and EG perform almost the same mechanical property. And EG outperformed MWCNTs in thermomechanical properties of composites when being used as the reinforcement of PLLA. Conversely, composites reinforced with MWCNTs showed better crystallization properties than those reinforced with EG. Interestingly, no significant changes were observed for the crystallization properties of PLLA composites when MWCNTs and EG had been treated by silane coupling agent. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1194‐1202, 2013     

Viscoelastic and thermal properties of natural rubber low-density polyethylene composites with boric acid and borax

The influence of boric acid (BA) and borax (BO) neutron-absorbing fillers on thermal stability and viscoelastic behavior of natural rubber (NR) low-density polyethylene composites has been studied. The thermal degradation and dynamic mechanical properties of the composites have been analyzed as a function of temperature. The results revealed the enhancement of thermal stability of the composites by the addition of BA and BO fillers. The flame resistance of the material was improved by the addition of both the fillers. The storage modulus was found to be dependent upon the temperature and nature of the filler. The amount of NR chains immobilized by filler particles has been quantified from dynamic mechanical analysis and secondary filler/filler interactions have been verified by the Payne effect analysis. Finally, the experimental results have been compared with theoretical predictions.     

Enhanced mechanical properties of epoxy composites using cellulose micro- and nano-crystals

Epoxy polymers are commonly utilized in structural applications due to their high bearing capacity and excellent chemical resistance. However, their inherent brittleness poses a significant challenge for their use in high shock and fracture strength products. To address this shortcoming, fillers can be incorporated into the polymer during preparation. In this study, we aimed to investigate the effect of incorporating cellulose-based fillers, namely cellulose nanocrystals (CNCs) and microcrystalline cellulose (MCC), on the mechanical properties of epoxy polymer composites. The study evaluated the impact of various factors, including filler concentration, particle size, and moisture content, on the mechanical properties of the composites. The results demonstrated that the incorporation of CNC or MCC powders at concentrations below 5% could enhance the mechanical properties of the resulting epoxy composites without adversely affecting their surface and thermal properties. The maximum tensile strength and fracture toughness of the filler-based epoxy composites were achieved at 2 and 4 wt% for CNCs and MCC, respectively. CNCs with a smaller particle size distribution were found to be much more effective than MCC in improving the mechanical properties of the epoxy composites. Furthermore, utilizing dried fillers resulted in a higher improvement in tensile strength, which was achieved at lower filler concentrations.     

Mechanical properties of particulate‐filler/woven‐glass‐fabric‐filled vinyl ester composites

Studies of the effect of particulate fillers on specific mechanical properties of vinyl ester epoxy (VE) reinforced with woven glass fiber composites were carried out with different filler types and particulate filler contents (1%, 3%, and 5% by weight). Two types of particulate filler were used, i.e., calcium carbonate (CC) and phenolic hollow microspheres (PHMS). The composites were prepared by using a hand lay‐up and vacuum bagging method. Woven glass fabric composites filled with particulate PHMS were observed to have better specific flexural strength and specific impact strength, as well as lower density, than those filled with particulate CC. Morphological features determined by scanning electron microscope (SEM) proved that the PHMS filler experienced good bonding in the VE matrix, a feature which contributed to the improvement in the properties of the composites. The incorporation of particulate fillers into the composites also influenced the storage modulus with a minimal effect on T_g. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

A comparison of thermoplastic polyurethane incorporated with graphene oxide and thermally reduced graphene oxide: Reduction is not always necessary

Despite wide applications of reduced graphene-oxide (GO)-reinforced polymer-based composites, the necessity of the reduction procedure toward GO is still controversial. In this article, thermoplastic polyurethane (TPU) composites incorporated with GO and thermally reduced graphene oxide (TGO) were fabricated. GO and TGO exhibited different effects on crystallization behaviors, and mechanical and thermal properties of the TPU matrix. With 2.0 wt % filler loading, TPU composite reinforced by GO (TPU-GO-2 wt %) exhibited better thermal stability than that reinforced by TGO (TPU-TGO-2 wt %). The interfacial interaction between the nanofillers and the TPU matrix as well as their influence on the mobility of TPU chains were investigated, which proved that GO is superior to TGO in improving interface adhesion and maintaining crystallization of the TPU matrix. Compared with TPU-TGO-2 wt %, improved mechanical properties of TPU-GO-2 wt % were also evidenced owing to more oxygen-containing groups. This work demonstrates that the reduction of GO is not always necessary in fabricating polymer composites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47745.