Compatibilization of poly(vinyl chloride) with polyamide and with polyolefin by using poly(lauryllactam‐random‐caprolactam‐block‐caprolactone)

The compatibilization of various poly(vinyl chloride) (PVC) blends was investigated. The blend systems were PVC‐polyamide 12 (PA12), PVC‐polypropylene (PP), and PVC‐ethylene‐propylene‐diene rubber (EPDM) with a new compatibilizing agent, random‐block terpolymer poly(ω‐lauryllactam‐random‐?‐caprolactam‐block‐?‐caprolactone) or systems containing these copolymers. The results were compared to those obtained in previous studies using poly(ω‐lauryllactam‐block‐?‐caprolactone) copolymer. The new block copolymer was specially synthesized by reactive extrusion. Observation by scanning electron microscopy (SEM) revealed that compatibilized blends had a finer morphology than the noncompatibilized blends. Addition of 10 weight percent (wt%) of block copolymer proved to be sufficient to give a significant improvement of the mechanical properties of the immiscible PVC blends at room temperature and at high temperatures that were above the glass transition temperature of PVC. For polyolefins, a three‐component compatibilizing system including maleated polypropylene, polyamide 12, and block copolymer was used. It was found that poly(ω‐lauryllactam‐random‐?‐caprolactam‐block‐?‐caprolactone) was the more efficient compatibilizing agent for the modification of PVC‐polyamide 12, PVC‐polypropylene, and PVC‐ethylene‐propylene‐diene rubber blends. J. VINYL. ADDIT. TECHNOL., 11:95–110, 2005. © 2005 Society of Plastics Engineers     

Study of polymer–solvent interactions by gas chromatography. Copolymers of vinyl acetate and vinyl alcohol with hydrocarbons and alcohols

The specific retention volumes of nine hydrocarbons and 12 alcohols were measured at several temperatures within the range 120–150°C in columns whose stationary phases were poly(vinyl acetate) (PVAc) and four copolymers of vinyl acetate and vinyl alcohol with 94.8, 74.4, 60.9, and 43.4 mol % of vinyl acetate units (mol % VAc). No chromatographic retention for hydrocarbons was detected in columns loaded with poly(vinyl alcohol) (PVA) or a copolymer with 11.9 mol % VAc. The retention trends are discussed and the polymers solubility parameters (δ₂) were computed from the measured Flory–Huggins χ parameters. The copolymers δ₂ values increase almost linearly with decreasing mol % VAc; PVAc, however, has a distinct behavior. The limitations of the approach in the prediction of χ parameters are discussed.     

Formulation and characterization of oleogels based on high‐oleic sunflower oil and ethylene vinyl acetate copolymer/polypropylene blends

New oleogel formulations based on high‐oleic sunflower oil (HOSO) and ethylene vinyl acetate copolymer (EVA)/polypropylene (PP) blends were prepared using the mixing rheometry technique and further characterized. The effects of PP tacticity and EVA vinyl acetate (VAc) content on the rheological, morphological, and thermal behavior of derived oleogels were investigated. Differential scanning calorimetry (DSC) and polarized‐light optical microscopy (PLOM) observations indicated that VAc segments markedly influence the crystalline structure of polymeric fractions and phase morphology of oleogels. The normalized crystallinity of isotactic polypropylene (iPP) phase increased linearly with its concentration whereas syndiotactic polypropylene (sPP) content does not exert a significant influence. PLOM observations showed that VAc content plays an important role in the phase morphology of PP frictions (size and shape of crystals). The viscoelastic response of oleogels depended on PP tacticity and VAc content, which may be explained attending to the different microstructures attained. POLYM. ENG. SCI., 55:1429–1440, 2015. © 2015 Society of Plastics Engineers     

Syntheses,antitumour activities and antiangiogenesis of 1,2,3‐tris(ethoxycarbonyl)‐2‐propyl acrylate and its polymers

A new monomer, 1,2,3‐tris(ethoxycarbonyl)‐2‐propyl acrylate (TPA), was synthesized by reaction of acryloyl chloride and triethyl citrate. The homopolymer of TPA and its copolymers with acrylic acid (AA), vinyl acetate (VAc) and maleic anhydride (MAH) were prepared by polymerization using lauroyl peroxide (LPO) at 70 °C for 24 h. The structures of TPA and its polymers were identified by FTIR, ¹H NMR, ¹³C NMR spectroscopies, and elemental analysis. The number average molecular weights and polydispersity indices of the synthesized polymers determined by GPC were in the range 4200–23 000 g mol^?1 and 1.1–2.1, respectively. The IC₅₀ values of the synthesized samples against cancer cell lines were greater than those of 5‐fluorouracil (5‐FU). The percentage inhibition values of SV40 DNA replication were 82.2 for TPA, 34.3 for poly (TPA), 81.9 for poly(TPA‐co‐AA), 82.0 for poly(TPA‐co‐VAc), 35.6 for poly(TPA‐co‐MAH) and 12.7 for 5‐FU. The inhibitions of SV40 DNA replication and antiangiogenesis for the synthesized TPA and its polymers are much greater than those of the control. © 2001 Society of Chemical Industry     

Synthesis and characterization of new vinyl acetate grafting onto epoxidized linseed oil in aqueous media

Modified poly (vinyl acetate) copolymers with epoxidized linseed oil (ELO) as co‐monomer have been prepared. The polymerization was performed in aqueous medium without any additional protective colloid in the presence of sodium persulfate as catalyst. The effect of vinyl acetate (VAc)/ELO feed ratio, reaction temperature, reaction time, and catalyst amount has been studied. FTIR spectroscopy showed that the reaction between ELO and VAc resulted in slight decrease and shift in ELO characteristic bands of oxirane groups; and new bands were detected in the copolymer spectra attributed to PVAc and ELO functional groups. Moreover, new signals attributable to the copolymer were observed in the ¹H NMR spectra (δ 4.07 and 1.62 ppm) and in the ¹³C NMR spectra (δ 15.29 and 31.0 ppm). Analysis by differential scanning calorimetry (DSC) showed a single T_g for the copolymerization product of VAc and ELO and two T_g for the PVAc/ELO blend, indicating the chemical reaction between VAc and ELO. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42089.     

Toughening and compatibilization of polypropylene/polyamide‐6 blends with a maleated–grafted ethylene‐co‐vinyl acetate

In this article, maleated–grafted ethylene‐co‐vinyl acetate (EVA‐g‐MA) was used as the interfacial modifier for polypropylene/polyamide‐6 (PP/PA6) blends, and effects of its concentration on the mechanical properties and the morphology of blends were investigated. It was found that the addition of EVA‐g‐MA improved the compatibility between PP and PA6 and resulted in a finer dispersion of dispersed PA6 phase. In comparison with uncompatibilized PP/PA6 blend, a significant reduction in the size of dispersed PA6 domain was observed. Toluene‐etched micrographs confirmed the formation of interfacial copolymers. Mechanical measurement revealed that the addition of EVA‐g‐MA markedly improved the impact toughness of PP/PA6 blend. Fractograph micrographs revealed that matrix shear yielding began to occur when EVA‐g‐MA concentration was increased upto 18 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3300–3307, 2006     

Dispersion copolymerization of acrylonitrile‐vinyl acetate in supercritical carbon dioxide

Dispersion copolymerization of acrylonitrile‐vinyl acetate (AN‐VAc) had been successfully performed in supercritical carbon dioxide (ScCO₂) with 2,2‐azobisisobutyronitrile (AIBN) as a initiator and a series of lipophilic/CO₂‐philic diblock copolymers, such as poly(styrene‐r‐acrylonitrile)‐b‐poly(1,1,2,2‐tetrahydroperfluorooctyl methacrylate) (PSAN‐b‐PFOMA), as steric stabilizers. In dispersion copolymerization, poly(acrylonitrile‐r‐vinyl acetate) (PAVAc) was emulsified in ScCO₂ effectively using PSAN‐b‐PFOMA as a stabilizer. Compared with the precipitation polymerization (absence of stabilizer), the products prepared by dispersion polymerization possessed of higher yield and higher molecular weight. In addition, the particle morphology of precipitation polymerization was irregular, but the particle morphology of dispersion polymerization was uniform spherical particles. In this study, the effects of the initial concentrations of monomer and the stabilizer and the initiator, and the reaction pressure on the yield and the molecular weight and the resulting size and particle morphology of the colloidal particles were investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5640–5648, 2006     

Synthesis and biological activity of medium molecular weight polymers containing 3,6‐endo‐methylene‐1,2,3,6‐tetrahydrophthalimidobutanoyl‐5‐fluorouracil

A new monomer, 3,6‐endo‐methylene‐1,2,3,6‐tetrahydrophthalimidobutanoyl‐5‐fluorouracil (ETBFU), was synthesized by reaction of 3,6‐endo‐methylene‐1,2,3,6‐tetrahydrophthalimidobutanoyl chloride and 5‐fluorouracil. The homopolymer of ETBFU and its copolymers with acrylic acid (AA) or vinyl acetate (VAc) were prepared by photopolymerization using 2,2‐dimethoxy‐2‐phenylacetophenone as an initiator at 25 °C. The synthesized ETBFU and its polymers were identified by FTIR, ¹H NMR and ¹³C NMR spectroscopies. The ETBFU content in poly(ETBFU‐co‐AA) and poly(ETBFU‐co‐VAc) was 43 and 14 mol%, respectively. The apparent number‐average molecular weight (M_n) of the polymers determined by GPC ranged from 8400 to 11 300. The in vitro cytotoxicity of the samples against mouse mammary carcinoma (FM3A), mouse leukaemia (P388), and human histiocytic lymphoma (U937) cancer cell lines decreased in the order 5‐FU ≥ ETBFU > poly(ETBFU) > poly(ETBFU‐co‐AA) > poly(ETBFU‐co‐VAc). The in vivo antitumour activity of the polymers against Balb/C mice bearing sarcoma 180 tumour cells was greater than that of 5‐fluorouracil at all doses tested. © 2000 Society of Chemical Industry     

Toughening of polyamide‐6 with little loss in modulus by block copolymer containing poly(styrene‐alt‐maleic acid) segment

Toughening of polyamide‐6 (PA6) by elastomers without sacrificing the modulus of blends has always been a challenge. In this study, PA6 was modified by poly(styrene‐alt‐maleic acid)‐block‐polystyrene‐block‐poly(n‐butyl acrylate)‐block‐polystyrene tetrablock copolymer (BCP) elastomer. The introduced acid groups in BCP resulted in the size of BCP inclusions down to nanometers in polyamide matrix. 10 wt % of BCP‐modified PA6 blends achieved five times increase in notched impact strength with almost no loss in modulus. Microscopic observations suggested the cavitation of elastomer particles and shear yielding of PA6 matrix to be the major toughening mechanism. This research provides a strategy to toughen polyamides by block copolymers at very low rubber content. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44849.     

Compatibilized blends of PVC/PA12 and PVC/PP containing poly(lauryl lactam‐block‐caprolactone)

Specially designed block copolymers have played a role as compatibilizing agents in the system of immiscible polymer blends. We applied lauryl lactam (LA)–caprolactone (CL) block copolymer [P(LA‐b‐CL)] as a compatibilizing agent for immiscible poly(vinyl chloride) (PVC) blends with various polymers. These blends possess high thermal performance and toughness. We investigated the effect of P(LA‐b‐CL) as a compatibilizing agent for immiscible PVC blends with poly(ω‐lauryl lactam) [polyamide 12 (PA12)]. We also described the invention of a new compatibilizing agent system involving P(LA‐b‐CL) for PVC/polypropylene (PP) blends. The mechanical and thermal properties of (1) PVC/PA12 blend compatibilized with P(LA‐b‐CL) and (2) PVC/PP blend compatibilized with P(LA‐b‐CL)/PA12/maleic anhydride–modified PP were both enhanced. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1983‐1992, 2004     

Preparation of polystyrene/poly(vinyl acetate) nanocomposites with a core–shell structure via emulsifier‐free emulsion polymerization

Polystyrene/poly(vinyl acetate) latex nanoparticles with a core–shell morphology in an emulsifier‐free emulsion polymerization system were prepared with purified styrene and vinyl acetate (VAc) as monomers and 2,2′‐azo bis(2‐amino propane) dihydrochloride (ABA,2HCl) as the initiator and emulsifier. The optimized conditions of polymerization of VAc, on top of the already‐formed polystyrene as a core polymer, with a core–shell morphology were obtained using various parameters such as volume ratio of the first and second stages, type of process, and reaction time. The morphologic structure of the nanoparticles was studied by scanning electron microscopy and transmission electron microscopy. The latex nanoparticles and polymers were characterized by differential scanning calorimetry. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2409–2414, 2006     

Synthesis and characterization of diblock,triblock, and multiblock copolymers containing poly(3‐hydroxy butyrate) units

A poly[(R,S)‐3‐hydroxybutyrate] macroinitiator (PHB‐MI) was obtained through the condensation reaction of poly[(R,S)‐3‐hydroxybutyrate] (PHB) oligomers containing dihydroxyl end functionalities with 4,4′‐azobis(4‐cyanopentanoyl chloride). The PHB‐MI obtained in this way had hydroxyl groups at two end of the polymer chain and an internal azo group. The synthesis of ABA‐type PHB‐b‐PMMA block copolymers [where A is poly(methyl methacrylate) (PMMA) and B is PHB] via PHB‐MI was accomplished in two steps. First, multiblock active copolymers with azo groups (PMMA‐PHB‐MI) were prepared through the redox free‐radical polymerization of methyl methacrylate (MMA) with a PHB‐MI/Ce(IV) redox system in aqueous nitric acid at 40°C. Second, PMMA‐PHB‐MI was used in the thermal polymerization of MMA at 60°C to obtain PHB‐b‐PMMA. When styrene (S) was used instead of MMA in the second step, ABCBA‐type PMMA‐b‐PHB‐b‐PS multiblock copolymers [where C is polystyrene (PS)] were obtained. In addition, the direct thermal polymerization of the monomers (MMA or S) via PHB‐MI provided AB‐type diblocks copolymers with MMA and BCB‐type triblock copolymers with S. The macroinitiators and block copolymers were characterized with ultraviolet–visible spectroscopy, nuclear magnetic resonance spectroscopy, gel permeation chromatography, cryoscopic measurements, and thermogravimetric analysis. The increases in the intrinsic viscosity and fractional precipitation confirmed that a block copolymer had been obtained. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1789–1796, 2004     

In situ ester–amide exchange reaction between polyamide 6 and ethylene‐vinyl acetate rubber during melt blending

The ester–amide exchange reaction between polyamide 6 (PA6) and ethylene‐vinyl acetate rubber (EVM) with dibutyltin oxide (DBTO) as a catalyst took place during melt blending, leading to the formation of PA6‐grafted EVM copolymer (EVM‐g‐PA6) and acetamide‐terminated PA6. The exchange reaction extent, expressed by the percentage content of the acetate groups taking part in the exchange reaction, was 5.9 mol %, and the yield of EVM‐g‐PA6 copolymer was 6.8 wt % for PA6/EVM/DBTO (60/40/1) blend at 230°C for 60 min. The number‐average molecular weight of PA6 branches in EVM‐g‐PA6 was ～278 g/mol as evaluated from nuclear magnetic resonance spectra. The reaction kinetic parameters were calculated according to a second‐order reversible reaction mechanism. The rate constant was dependent on the catalyst concentration, PA6/EVM ratio, and shearing conditions. In this article, the characterized ester–amide exchange reaction between PA6 and EVM will guide the fabrication of novel EVM‐based graft copolymers and high‐performance PA6/EVM thermoplastic elastomers for engineering applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40272.     

Self‐association through hydrogen bonding and sequence distribution in poly(vinyl acetate‐co‐vinyl alcohol) copolymers

Correlation between hydrogen‐bonding self‐association and sequence distribution in poly(vinyl acetate‐co‐vinyl alcohol) copolymers (ACA) with different degrees of basic hydrolysis and sequence distributions has been studied by thermal analysis and NMR spectroscopy. ¹³C NMR spectroscopy has also been used to elucidate the blocky nature, branching, and tacticity of the copolymers. Thermal analytical studies indicate that hydrogen bonding distribution in block alcohol and vinyl acetate copolymers strongly depend on the sequence distribution wherein hydroxyl–hydroxyl self‐association is preferred. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 123–133, 1999     

Poly(ethylene‐graft‐ethylene oxide) (PE‐PEO) and poly(ethylene‐co‐acrylic acid) (PEAA) as compatibilizers in blends of LDPE and polyamide‐6

In a blend of two immiscible polymers a controlled morphology can be obtained by adding a block or graft copolymer as compatibilizer. In the present work blends of low‐density polyethylene (PE) and polyamide‐6 (PA‐6) were prepared by melt mixing the polymers in a co‐rotating, intermeshing twin‐screw extruder. Poly(ethylene‐graft‐polyethylene oxide) (PE‐PEO), synthesized from poly(ethylene‐co‐acrylic acid) (PEAA) (backbone) and poly(ethylene oxide) monomethyl ether (MPEO) (grafts), was added as compatibilizer. As a comparison, the unmodified backbone polymer, PEAA, was used. The morphology of the blends was studied by scanning electron microscopy (SEM). Melting and crystallization behavior of the blends was investigated by differential scanning calorimetry (DSC) and mechanical properties by tensile testing. The compatibilizing mechanisms were different for the two copolymers, and generated two different blend morphologies. Addition of PE‐PEO gave a material with small, well‐dispersed PA‐spheres having good adhesion to the PE matrix, whereas PEAA generated a morphology characterized by small PA‐spheres agglomerated to larger structures. Both compatibilized PE/PA blends had much improved mechanical properties compared with the uncompatibilized blend, with elongation at break (ε_b) increasing up to 200%. Addition of compatibilizer to the PE/PA blends stabilized the morphology towards coalescence and significantly reduced the size of the dispersed phase domains, from an average diameter of 20 μm in the unmodified PE/PA blend to approximately 1 μm in the compatibilized blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2416–2424, 2000     

Synthesis and antitumor activity of poly(3,4‐dihydro‐2H‐pyran‐co‐maleic anhydride‐co‐vinyl acetate)

The radical‐initiated terpolymerization of 3,4‐dihydro‐2H‐pyran (DHP), maleic anhydride (MA), and vinyl acetate (VA), which were used as a donor–acceptor–donor system, was carried out in methyl ethyl ketone in the presence of 2,2′‐azobisisobutyronitrile as an initiator at 65°C in a nitrogen atmosphere. The synthesis and characterization of binary and ternary copolymers, some kinetic parameters of terpolymerization, the terpolymer‐composition/thermal‐behavior relationship, and the antitumor activity of the synthesized polymers were examined. The polymerization of the DHP–MA–VA monomer system predominantly proceeded by the alternating terpolymerization mechanism. The in vitro cytotoxicities of poly(3,4‐dihydro‐2H‐pyran‐alt‐maleic anhydride) [poly(DHP‐alt‐MA)] and poly(3,4‐dihydro‐2H‐pyran‐co‐maleic anhydride‐co‐vinyl acetate) [poly(DHP‐co‐MA‐co‐VA)] were evaluated with Raji cells (human Burkitt lymphoma cell line). The antitumor activity of the prepared anion‐active poly(DHP‐alt‐MA) and poly(DHP‐co‐MA‐co‐VA) polymers were studied with methyl–thiazol–tetrazolium testing, and the 50% cytotoxic dose was calculated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2352–2359, 2005     

Synthesis,characterization, and properties of poly(vinyl acetate)‐ and poly(vinyl alcohol)‐grafted chitosan

Graft copolymers of chitosan and vinyl acetate were synthesized by free radical technique using cerium (IV) as the initiator. Under controlled conditions, as much as 92% grafting with a grafting yield of 30–40% could be achieved. Chitosan‐g‐poly(vinyl alcohol) copolymers were derived by the alkaline hydrolysis of the chitosan‐g‐poly(vinyl acetate) precursor. Thermogravimetric, FTIR, and X‐ray diffraction analyses of chitosan and the copolymers confirmed the grafting reaction between chitosan and vinyl acetate and also the subsequent hydrolysis. Both the copolymers possessed very good film‐forming properties. Grafting resulted in a significant increase in mechanical strength of both the copolymers in the dry condition. Chitosan‐g‐poly(vinyl acetate) (CH‐PVAc) proved more hydrophobic than did pure chitosan, whereas chitosan‐g‐poly(vinyl alcohol) (CH‐PVOH) exhibited enhanced hydrophilicity as evident from their swelling characteristics and contact angle measurements. The enhanced swelling of CH‐PVOH was ascribed to the presence of the pendant poly(vinyl alcohol) group. At pH 1.98, the CH‐PVAc copolymer films showed greater stability than do pure chitosan films, which is highly beneficial for specific biomedical applications. Both the copolymers showed lower glass transition temperature than do pure chitosan. Grafting did not affect the overall thermal stability, and the differential thermogram substantiated the grafting. The investigations indicate that the synthetic–natural hybrid copolymers having desirable mechanical properties and tailored hydrophilic/hydrophobic characteristics are realizable. These polymers could be exploited for varied biomedical applications. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1852–1859, 2007     

Solid‐state polymerization and characterization of a copolyamide based on adipic acid, 1,4‐butanediamine,and 2,5‐furandicarboxylic acid

2,5‐Furandicarboxylic acid (FDCA) is a promising biobased alternative material to terephthalic acid. In this study, three types of poly(butylene adipamide) (PA‐4,6) containing 10, 20, and 30 mol % of poly(butylene‐2,5‐furandicarboxylamide) (PA‐4,F) were synthesized through consecutive prepolymerization and solid‐state polymerization (SSP). The incorporation of a 10 mol % PA‐4,F component into PA‐4,6 resulted in slight increases in the intrinsic viscosity (IV) and glass‐transition temperature (T_g) after 12 h of SSP at 220 °C. When the SSP temperature and reaction time increased, IV increased proportionally. The highest IV value of 0.75 was obtained by 48 h of SSP at 240 °C, whereas increases in the PA‐4,F content to 20 and 30 mol % gave rise to decreases in IV, T_g, and melting temperature; this interrupted the increase in SSP temperature. The thermal decomposition temperature of the PA‐4,F‐incorporated polyamide was lower than that with PA‐4,6 because of the lower thermal stability of the FDCA component. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43391.     

Preparation of high molecular weight poly(vinyl alcohol) with high yield by emulsion polymerization of vinyl acetate using 2,2′‐azobis(2‐amidinopropane) dihydrochloride

To prepare high molecular weight (HMW) poly(vinyl acetate) (PVAc) with high yield and high linearity as a precursor of HMW poly(vinyl alcohol) (PVA), vinyl acetate (VAc) was emulsion polymerized using, azo initiator, 2,2′‐azobis(2‐amidinopropane) dihydrochloride (AAPH). This was compared with the polymerization using potassium peroxodisulfate (KPS) as an initiator at various polymerization conditions. PVA, having a maximum number average degree of polymerization (P_n) of 3500 was obtained by the saponification of PVAc with P_n of 13,000–14,000, degree of branching (DB) for the acetyl group of about 3.4–3.5, and a maximum conversion of VAc into PVAc of 95%, which was polymerized by AAPH. These numerical values were superior compared with 14,500–15,000 of P_n of PVAc, obtained by KPS, and 3100 of maximum P_n of resulting PVA, DB of about 3.7–3.8, and maximum conversion of 90%. From the foregoing experimental results, we found that AAPH was a more efficient initiator than KPS in increasing both conversion of PVAc and molecular weight of PVA. In addition, PVAc microspheres, obtained by these emulsion polymerizations, can be converted to PVA / PVAc shell / core microspheres through a series of surface‐saponifications, maintaining their spherical morphology. Various surface morphologies, such as flat or wrinkled and swellable or nonswellable ones formed by the various molecular parameters and saponification conditions, were examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2356–2362, 2004     

Starve fed emulsion copolymerization of vinyl acetate and 1‐hexene at ambient pressure

A novel emulsion copolymer of vinyl acetate (VAc) and 1‐hexene was synthesized at ambient pressure. The feeding technique, initiation system and reaction time of the copolymerization were optimized based on molecular characteristics such as the weight contribution of 1‐hexene in the copolymer chains and glass transition temperature (T_g) as well as on bulk properties like minimum film‐formation temperature (MFFT) and solid content. According to nuclear magnetic resonance spectroscopy and differential scanning calorimetry results, the combination of starve feeding and redox initiation, within a reaction time of 4 h, effectively led to the copolymerization at ambient pressure between highly reactive polar VAc monomers and non‐polar 1‐hexene monomers of low reactivity. The copolymer showed a lower T_g and MFFT, and a reasonable solid content compared to the poly(vinyl acetate) (PVAc) homopolymer. The consumption rate, hydrolysis of acetate groups and chain transfer reactions during the polymerization were followed using infrared spectroscopy. Based on the results, the undesirable reactions between the VAc blocks were hindered by the neighbouring 1‐hexene molecules. Tensile testing revealed an improvement in the toughness and elongation at break of VAc–1‐hexene films compared to PVAc films. © 2014 Society of Chemical Industry