Note on Chloride-Induced Corrosion of Reinforced Concrete Bridge Decks

This technical note presents numerical results to predict the corrosion initiation time of reinforced concrete bridge decks using measured surface chloride accumulation. Based on actual core measurements, the surface chloride, which is mainly derived from the deicing salts used during winter maintenance operations, is assumed to increase linearly over a period of time and then remains constant afterward. The chloride ions penetrate the concrete by diffusion and corrosion is initiated when the concentration of the ions around the reinforcement steel reaches a critical value needed to break the passive film surrounding the steel. The corrosion initiation time is computed for different values of the diffusion coefficient and the concrete cover. Such results are useful for scheduling bridge deck maintenance and rehabilitation programs.     

Effect of Carbonation on Concrete Bridge Service Life

An increase in the number of distressed bridges and the limited financial resources emphasize the need for an efficient bridge management system (BMS) for India. Assessment of the remaining life of bridges becomes an essential step in BMS, which involves modeling of complex deterioration mechanisms in concrete due to chemical attacks, such as carbonation, chloride, sulfate, and so on. Lack of information on material properties used in bridge construction, construction techniques, exposure condition, and maintenance quality adopted make the remaining life assessment of bridges more complicated. Therefore, a parametric study has been carried out to understand the deterioration of concrete bridges due to carbonation. Effect of carbonation on the initiation and propagation time of corrosion was also included in the study. Based on the study, modifications are suggested in the clauses of Indian concrete bridge design standard IRC: 21 (2000) so as to enhance the service life of bridges.     

Penetrating Sealants for Concrete Bridge Decks—Selection Procedure

The major parameter controlling the effectiveness of penetrating sealants as a means of protecting concrete bridge deck surface is the depth of penetration. The factors affecting the depth of sealant penetration are identified both through a fundamental approach and with reference to the literature on penetrating sealants, concrete deterioration, durability, and permeability. Penetration properties and the use of silane and siloxane as concrete surface sealers are discussed. The effects of surface cleaning methods and the drying period are discussed. Penetrating sealants are effective if proper surface cleaning and application procedures are employed. However, moisture state within the first 6-mm depth controls the depth of sealant penetration. Thus, the factors that affect the drying period before sealant application are identified. Penetrating sealants selection procedure incorporating available test methods is outlined based on the knowledge gained through the fundamental studies of flow phenomenon and literature.     

Prediction of Remaining Service Life of Bridge Decks Using Machine Learning

This paper demonstrates that it is feasible to use either the k-nearest-neighbor instance-based learning (IBL) technique or the inductive learning (IL) technique for engineering applications in classification and prediction problems such as estimating the remaining service life of bridge decks. It is shown that IBL is more efficient than IL: The best achieved percentages of correctly classified instances are 50% as generated by k-nearest-neighbor IBL and 41.8% when generated by the C4.5/IL learning algorithm. From a machine learning (ML) standpoint both these values are considered low, but this is attributed to the fact that the deterioration model used to compute the remaining service life turned out to be inadequate. It is based on a methodology developed under the Strategic Highway Research Program (SHRP) for life-cost analysis of concrete bridges relative to reinforcement corrosion. Actual bridge deck surveys were obtained from the Kansas Department of Transportation that include the type of attributes needed for the SHRP methodology. The experimentation with the ML algorithms reported here also describes the experience one may go through when faced with an imperfect model, or with incomplete data or missing attributes.     

Service Life Assessment of Existing Highway Bridges with No Planned Regular Inspections

Safety of a highway infrastructure system depends very much on the proper maintenance of bridges. The level of required maintenance is, typically, determined through a series of regular field inspections with the guidance of safety–economy trade-off. In Turkey, bridge maintenance, repair, and rehabilitation are currently performed on an as-needed basis. Time-dependent reliability analysis cannot be utilized for Turkish bridges for the time being since the majority of the bridges are either not regularly inspected or not inspected at all. The purpose of this paper is to propose a simple method to assess the remaining service life of a bridge by defining a relationship between its current condition rating and its age by evaluating a set of bridges at different ages. In a case study, 28 bridges were inspected for the first time to assess the average life expectancy. The average life of a bridge was predicted to be 80?years, and for this set of bridges, the main body components were found to deteriorate more than earth retaining and serviceability components.     

Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Influence of Reinforcement on the Behavior of Concrete Bridge Deck Slabs Reinforced with FRP Bars

This paper presents the results of an experimental study to investigate the role of each layer of reinforcement on the behavior of concrete bridge deck slabs reinforced with fiber-reinforced polymer (FRP) bars. Four full-scale concrete deck slabs of 3,000?mm length by 2,500?mm width and 200?mm depth were constructed and tested in the laboratory. One deck slab was reinforced with top and bottom mats of glass FRP bars. Two deck slabs had only a bottom reinforcement mat with different reinforcement ratios in the longitudinal direction, while the remaining deck slab was constructed with plain concrete without any reinforcement. The deck slabs were supported on two steel girders spaced at 2,000?mm center to center and were tested to failure under a central concentrated load. The three reinforced concrete slabs had very similar behavior and failed in punching shear mode at relatively high load levels, whereas the unreinforced slab behaved differently and failed at a very low load level. The experimental punching capacities of the reinforced slabs were compared to the theoretical predictions provided by ACI 318-05, ACI 440.1R-06, and a model proposed by the writers. The tests on the four deck slabs showed that the bottom transverse reinforcement layer has the major influence on the behavior and capacity of the tested slabs. In addition, the ACI 318-05 design method slightly overestimated the punching shear strength of the tested slabs. The ACI 440.1R-06 design method yielded very conservative predictions whereas the proposed method provided reasonable yet conservative predictions.     

Field Testing and Analysis of CRC Deck Girder Bridges

This paper presents findings of field tests and analysis of two conventionally reinforced concrete (CRC) deck girder bridges designed in the 1950s. The bridges are in-service and exhibit diagonal cracks. Stirrup strains in the bridge girders at high shear regions were used to estimate distribution factors for shear. Impact factors based on the field tests are reported. Comparison of field measured responses with AASHTO factors was performed. Three-dimensional elastic finite-element analysis was employed to model the tested bridges and determine distribution factors specifically for shear. Eight-node shell elements were used to model the decks, diaphragms, bent caps, and girders. Beam elements were used to model columns under the bent caps. The analytically predicted distribution factors were compared with the field test data. Finally, the bridge finite-element models were employed to compare load distribution factors for shear computed using procedures in the AASHTO LRFD and Standard Specifications.     

Nondestructive Assessment of Damage in Concrete Bridge Decks

Impact-echo tests were performed on a precast, reinforced concrete bridge slab that was removed from a maintenance bridge built in 1953 in South Carolina. Impact-echo tests were first performed to nondestructively assess the initial condition and the distribution of damage throughout the slab by analyzing the variation in propagation wave velocity. It was found that the velocity varied by as much as 900?m/s throughout the slab. After the in-service condition was assessed, the slab was subjected to a full-scale static load test in the laboratory and impact-echo tests were again performed, this time to evaluate the initiation and progression of damage (stiffness loss and crack development) within the slab. After structural failure of the slab, a reduction in propagation wave velocity up to 6% was observed correlating to a reduction in slab stiffness. Cracks were detected within the concrete slab that were not visible from the surface. Areas with preexisting damage experienced more crack growth when subjected to the load test than those that were initially intact. Locations exhibiting stiffness loss, crack propagation, and localized damage can be differentiated such that the method can be used to make decisions between rehabilitating and replacing concrete bridge decks depending upon the severity of damage.     

Carbon-Fiber-Reinforced Polymer Repair to Extend Service Life of Corroded Reinforced Concrete Beams

This paper presents the results of an experimental study designed to investigate the viability of using externally bonded carbon-fiber-reinforced polymer (CFRP) laminates to extend the service life of corroded reinforced concrete (RC) beams. A total of 14 beams, 152×254×3,200?mm each, were tested. Three beams were not corroded; two of them were strengthened by CFRP laminates, while one specimen was kept as a virgin. The remaining 11 beams were subjected to different levels of corrosion damage up to a 31% steel mass loss using an impressed current technique. Six of the corroded beams were repaired with CFRP laminates, whereas the remaining five beams were not repaired. Eventually, all specimens were tested to failure under four-point bending. Corrosion of the steel reinforcement significantly reduced the load-carrying capacity of RC beams. At all levels of corrosion damage, CFRP repair increased the ultimate strengths of the corroded beams to levels higher than the strength of the virgin beam but significantly reduced the deflection capacity.     

Potential Retrofit Methods for Concrete Channel Beam Bridges Using Glass Fiber Reinforced Polymer

The structural response of deteriorated channel beam bridge girders and channel beam bridge decks with and without glass fiber reinforced polymer (GFRP) retrofit is found from design calculations, experimental load testing, and finite element analysis. Two different types of GFRP retrofit materials are investigated including a traditional fabric wrap and a new spray material. The effects of GFRP retrofit on channel beam bridge girder and channel beam bridge structural parameters are summarized and the accuracy of design calculation methods for quantifying structural response of channel beam bridge girders retrofit with GFRP is determined.     

Strengthening of Reinforced Concrete Bridge Decks Using Carbon Fiber-Reinforced Polymer Composite Materials

This paper presents the results of an investigation of the monotonic and fatigue behavior of one-way and two-way reinforced concrete slabs strengthened with carbon fiber-reinforced polymer (CFRP) materials. The five one-way slab specimens were removed from a decommissioned bridge in South Carolina. Three of the slabs were retrofitted with CFRP strips bonded to their soffits and the other two served as unretrofit, control specimens. Of the five one-way slab specimens, one unretrofit and two retrofit slabs were tested monotonically until failure. The remaining two specimens, one unretrofit and one retrofit, were tested under cyclic (fatigue) loading until failure. In addition, six half-scale, two-way slab specimens were constructed to represent a full-scale prototype of a highway bridge deck designed using the empirical requirements of the AASHTO LRFD Bridge Design Manual. Of the six square slabs, two were unretrofitted and served as the control specimens, two were retrofitted using CFRP strips bonded to their soffits making a grid pattern, and two were retrofitted with a preformed CFRP grid material bonded to their soffit. Three slabs, one unretrofit, one CFRP strip, and one CFRP grid retrofitted, were tested monotonically until failure and the remaining three slabs were tested under cyclic (fatigue) loading until failure.     

High-Cycle Fatigue of Diagonally Cracked Reinforced Concrete Bridge Girders: Field Tests

Large numbers of conventionally reinforced concrete deck–girder (RCDG) bridges remain in-service in the national highway system. Diagonal cracks have been identified in many of these bridges, which are exposed to millions of load cycles during service life. The anticipated life of these bridges in the cracked condition under repeated service loads is uncertain. RCDG bridges with diagonal cracks were inspected and instrumented. Strain and crack displacement data were collected under ambient traffic conditions and controlled test trucks. Results indicated relatively small stirrup stresses and diagonal cracks exhibited opening and closing under truck loading.     

Analysis of Life-Cycle Maintenance Strategies for Concrete Bridge Decks

This paper presents the development of a project-level decision support tool for ranking maintenance scenarios for concrete bridge decks deteriorated as a result of chloride-induced corrosion. The approach is based on a mechanistic deterioration model and a probabilistic life-cycle cost analysis. The analysis includes agency and user costs of alternative maintenance scenarios and considers uncertainties in the agency cost and the corrosion rate in the deterioration model. The tool presented in this paper can be used to find the optimal condition index of a given bridge deck that minimizes life-cycle cost. Based on the results obtained on three existing bridge decks, it is shown that the total life-cycle cost (user cost plus agency cost) is a nonlinear function of the maximum tolerable condition of the deck, Sm, and that for a practical range of Sm, the relationship between total life-cycle cost and Sm is convex.     

Fatigue Life Evaluation of Concrete Bridge Deck Slabs Reinforced with Glass FRP Composite Bars

Since bridge deck slabs directly sustain repeated moving wheel loads, they are one of the most bridge elements susceptible to fatigue failure. Recently, glass fiber-reinforced polymer (FRP) composites have been widely used as internal reinforcement for concrete bridge deck slabs as they are less expensive compared to the other kinds of FRPs (carbon and aramid). However, there is still a lack of information on the performance of FRP–reinforced concrete elements subjected to cyclic fatigue loading. This research is designed to investigate the fatigue behavior and fatigue life of concrete bridge deck slabs reinforced with glass FRP bars. A total of five full-scale deck slabs were constructed and tested under concentrated cyclic loading until failure. Different reinforcement types (steel and glass FRP), ratios, and configurations were used. Different schemes of cyclic loading (accelerated variable amplitude fatigue loading) were applied. Results are presented in terms of deflections, strains in concrete and FRP bars, and crack widths at different levels of cyclic loading. The results showed the superior fatigue performance and longer fatigue life of concrete bridge deck slabs reinforced with glass FRP composite bars.     

Fuzzy Logic Based Condition Rating of Existing Reinforced Concrete Bridges

Fuzzy logic is a means for modeling the uncertainty involved in describing an event/result using natural language. The fuzzy logic approach would be particularly useful for remedying the uncertainties and imprecision in bridge inspectors’ observations. This study explores the possibilities of using fuzzy mathematics for condition assessment and rating of bridges, developing a systematic procedure and formulations for rating existing bridges using fuzzy mathematics. Computer programs developed from formulations presented in this paper are used for evaluating the rating of existing bridges, and the details are presented in the paper. In this approach, the entire bridge has been divided into three major components—deck, superstructure, and substructure—each of which is further subdivided into a number of elements. Using fuzzy mathematics in combination with an eigenvector-based priority setting approach, the resultant rating set for the bridge has been evaluated based on the specified ratings and importance factors for all the elements of the bridge. Then the defuzzified value of the resultant rating fuzzy set becomes the rating value for the bridge as a whole. It is argued that the methodology presented in this paper would help the decision makers/bridge inspectors immensely.     

Application of Fuzzy Sets for Remaining Life Assessment of Corrosion Affected Reinforced Concrete Bridge Girders

A methodology for remaining life assessment of reinforced concrete bridge girders affected by chloride-induced corrosion of reinforcement is proposed. The uncertainties in the values of the parameters characterizing the environment and, the variables affecting the time to corrosion initiation, and the rate of corrosion propagation are taken into account by treating them as fuzzy variables. The usefulness of the proposed methodology is illustrated through a case study, by comparing the times to reach different damage levels for a severely distressed beam, of Rocky Point Viaduct, determined using the proposed methodology with the observations from the field investigations. It is noted that the predicted times are in satisfactory agreement with the reported values. Hence, the methodology will be useful for the scheduling of inspections for reinforced concrete girders subjected to chloride-induced corrosion of reinforcement.     

Multiple Limit States and Expected Failure Costs for Deteriorating Reinforced Concrete Bridges

Accurate predictive analyses such as those associated with structural reliability and life-cycle costing are needed for the development of Bridge Management Systems. The present paper presents models for reliability and life-cycle cost analyses of reinforced concrete bridges damaged by corrosion. A stochastic deterioration process for corrosion initiation and propagation and then crack initiation and propagation are used to examine the effect of cracking, spalling, and loss of reinforcement area on structural strength and reliability. This will enable expected costs of failure for serviceability and ultimate strength limit states to be calculated and compared for different repair strategies and inspection intervals. It was found that, for a typical reinforced concrete slab bridge, the reduction of structural capacity at the time of severe cracking or spalling is relatively modest and causes probabilities of collapse conditional on spalling to increase by about an order of magnitude. Hence, expected costs of failure for serviceability were significantly higher than the expected costs of failure for ultimate strength limit states.     

Transverse Cracking of Concrete Bridge Decks: State-of-the-Art

This state-of-the-art paper presents the results of a comprehensive literature review of the cause of transverse deck cracking. It includes compilation of experimental and analytical research results as well as survey studies on the effects of different factors on concrete deck cracking. Consistent with the past work on the subject, causes of transverse deck cracking are classified under three categories, namely: (1) material and mix design, (2) construction practices and ambient condition factors, and (3) structural design factors. The literature review revealed that the first two items have been studied extensively over the past several decades, while literature is limited on the effect of structural design factors on deck cracking. This paper evaluates the existing work in depth and presents recommendations on mix design and construction procedures to reduce the potential for transverse deck cracking. Furthermore, areas for additional research are identified.     

Framework for Multiobjective Optimization of Launching Girder Bridges

A framework is presented for optimizing the construction of decks of bridges using launching girder systems. The framework assists contractors in performing a time-cost trade-off analysis to optimize the use of resources. The proposed framework consists of three main components which interact in a cyclic manner. These components are simulation, optimization, and reporting modules. Processes and tasks of launching girder systems are described in order to illustrate the mechanism of the simulation module which utilizes STROBOSCOPE as a general purpose simulation language. The developments made in the optimization module are extensively detailed. The optimization module uses ant colony optimization and it accounts for seven optimization variables; location of casting yard, time lag, number of casting forms, number of preparation platform, curing method, number of yard reinforcement crews, and number of stressing crews. Two optimization approaches are coded in the optimization module in two algorithms (ant colony multiobjective optimization I and II) to carry out multiobjective optimization. These are function-transformation and modified distance approaches. A numerical example is presented to illustrate the practical use of the developed framework.