Thermal ageing of Pt on low-surface-area CeO2–ZrO2–La2O3 mixed oxides: Effect on the OSC performance

This work aims at exploring the thermal ageing mechanism of Pt on ceria-based mixed oxides and the corresponding effect on the oxygen storage capacity (OSC) performance of the support material. Pt was supported on low-surface-area CeO₂–ZrO₂–La₂O₃ mixed oxides (CK) by impregnation method and subsequently calcined in static air at 500, 700 and 900 °C, respectively. The evolutions of textural, microstructural and redox properties of catalysts after the thermal treatments were identified by means of X-ray diffraction (XRD), Raman, X-ray photoelectron spectroscopy (XPS), temperature programmed reduction (TPR) and high-resolution transmission electron microscope (HRTEM). The results reveal that, besides the sintering of Pt, encapsulation of metal by the mixed oxides occurs at the calcination temperature of 700 °C and above. The burial of Pt crystallites by support particles is proposed as a potential mechanism for the encapsulation. Further, the HRTEM images show that the distortion of the mixed oxides lattice and other crystal defects are distributed at the metal/oxides interface, probably indicating the interdiffusion/interaction between the metal and mixed oxide. In this way, encapsulation of Pt is capable to promote the formation of Ce³⁺ or oxygen vacancy on the surface and in the bulk of support. The OSC results show that the reducibility and oxygen release behavior of catalysts are related to both the metal dispersion and metal/oxides interface, and the latter seems to be more crucial for those supported on low-surface-area mixed oxides. Judging by the dynamic oxygen storage capacity (DOSC), oxygen storage capacity complete (OSCC) and oxygen releasing rate, the catalyst calcined at 700 °C shows the best OSC performance. This evident promotion of OSC performance is believed to benefit from the partial encapsulation of Pt species, which leads to the increment of Ce³⁺ or oxygen vacancies both on the surface and in the bulk of oxides despite a loss of chemisorption sites on the surface of metal particles.     

Phase diagram of the Al2O3–ZrO2–Nd2O3 system

The phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system was constructed in the temperature range 1250–2800 °C. The liquidus surface of the phase diagram reflects the preferentially eutectic interaction in the system. Two new ternary and one new binary eutectics were found. The minimum melting temperature is 1675 °C and it corresponds to the ternary eutectic Nd₂O₃·11Al₂O₃ + F-ZrO₂ + NdAlO₃. The solidus surface projection and the schematic of the alloy crystallization path confirm the preferentially congruent character of phase interaction in the ternary system. The polythermal sections present the complete phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system. No ternary compounds or regions of remarkable solid solution were found in the components or binaries in this ternary system.     

Study of n-hexane isomerization on mixed Al2O3–ZrO2/SO4 catalysts

Mixed oxides of alumina and zirconia having a relative composition of 50, 80 and 100% Zr₂O were synthesized by means of sol–gel methods. The catalysts were sulfated with H₂SO₄ 1N, and were loaded with 0.3% Pt metal using the incipient wetness technique. The characterization of the physicochemical properties was carried out using XRD, N₂-adsorption at 78 K, and SEM. The catalytic properties of the Al₂O₃–ZrO₂ series were studied by means of dehydration of 2-propanol at 180°C and isomerization of n-hexane at 250°C, 1 atm. The sulfated solids presented a high surface acidity and a limited crystallinity, together with high activity for alcohol dehydration (i.e. 2-propanol). On the other hand, the Al₂O₃–ZrO₂ solid solutions (i.e. those having a 20–80% composition) turned out to be the most active ones for the isomerization of n-hexane.     

Effect of Na-addition on catalytic activity of Pt-ZSM-5 for low-temperature NO–H2–O2 reactions

The effect of additives on Pt-ZSM-5 catalysts was studied for the selective NO reduction by H₂ in the presence of excess O₂ (NO–H₂–O₂ reaction) at 100 °C. The reaction of NO in a stream of 0.08% NO, 0.28% H₂, 10% O₂, and He balance yielded N₂ with less than 10% selectivity, which could not be increased by changing Pt loading or H₂ concentration in the gas feed. Co-impregnation of NaHCO₃ and Pt onto ZSM-5 decreased the BET surface area and the Pt dispersion. Nevertheless, the Na-loaded catalyst (Na-Pt-ZSM-5) exhibited the higher NO_x conversion (>90%) and the N₂ selectivity (ca. 50%). Such a high catalytic activity even at high Na loadings (≥10 wt.%) is completely contrast to other Na-added Pt catalyst systems reported so far. Further improvement of N₂ selectivity was attained by the post-impregnation of NaHCO₃ onto Pt-ZSM-5. In situ DRIFT measurements suggested that the addition of Na promotes the adsorption of NO as NO₂⁻-type species, which would play a role of an intermediate to yield N₂. The introduction of Lewis base to the acidic supports including ZSM-5 would be applied to the catalyst design for selective NO–H₂–O₂ reaction at low temperatures.     

Microwave dielectric ceramics in the system BaO–Li2O–Nd2O3–TiO2

Ceramics in the system BaO-Li₂O–Nd₂O₃–TiO₂ (BNT–LNT) were prepared by the mixed oxide route. Powders were mixed, milled, calcined and sintered at 1475°C for 4 h. Fired densities decreased steadily along the series from BNT to LNT. The microstructures of samples rich in BNT were dominated by small needle-like grains; the LNT samples comprised larger (6 μm) cubic grains. X-ray diffraction showed that there was a transition from orthorhombic BNT to cubic LNT; small amounts of LNT could be accommodated in BNT, but between 10–20% LNT there was the development of the second phase. Small additions of LNT led to a small increase in relative permittivity, but decreased the dielectric Q-value (from the maximum of 1819 at 4 GHz). As BNT and LNT exhibit negative and positive temperature dependencies of permittivity respectively, the addition of 10–20% LNT to BNT should yield samples with zero temperature dependence of _r Impedance spectroscopy showed that data could only be acquired at elevated temperatures for BNT rich samples (above 500°C), but at modest temperatures (less than 100°C) for the more conductive LNT.     

Evaluation of V2O5–WO3–TiO2 and alternative SCR catalysts in the abatement of VOCs

Two different commercial SCR catalysts belonging to the V₂O₅–WO₃–TiO₂ system, and different alternative catalysts based on Mn, Fe, Cr, Al and Ti oxides have been tested in the conversion of VOCs in excess oxygen in a temperature range typical of the SCR process (500–700 K). Propane, propene, isopropanol, acetone, 2-chloropropane and 1,2-dichlorobenzene have been fed with excess oxygen and helium. The industrial catalysts are poorly active in the conversion of propane, giving mainly rise to propene by oxy-dehydrogenation. The conversion of propene is higher with CO as the predominant product. In any case, the oxidation activity depends on the vanadium content of the catalyst. Isopropanol is mainly converted into acetone and propene, while acetone is burnt predominantly to CO. Mn- and Fe- containing systems are definitely more active in the conversion of hydrocarbons and oxygenates, giving rise almost exclusively to CO₂. 2-Chloropropane is selectively dehydrochlorinated to propene and HCl starting from 350 K, propene being later burnt to CO on the industrial V₂O₅–WO₃–TiO₂ catalysts, whose combustion activity is, apparently, not affected by chlorine. On the contrary, chlorine strongly affects the behavior of Mn-based catalysts, that are active in the dehydrochlorination of 2-chloropropane, but are simultaneously deactivated with respect to their combustion catalytic activity. The conversion of 1,2-dichlorobenzene gives rise to important amounts of heavy products in our experimental conditions with relatively high reactant concentration.     

Oxidation protection of CaO–ZrO2–C refractories by addition of SiC

The effect of SiC used as antioxidant in carbon-containing CaO–ZrO₂ refractories and the behaviour of SiC in CO gas were studied. SiC was found to react initially with CO to form SiO₂(s) and C(s) at 1200 °C, and then the formed SiO₂ reacted with CaO in the refractories to form belite (2CaO·SiO₂). The refractory microstructure was modified by addition of SiC. Due to the deposition of SiO₂ in the large (2–10 μm) pores of the refractory through the reaction of SiO(g) with CO, the percentage of large pores decreased and a dense layer, mainly consisting of belite, was formed near the surface of the refractory after it was heated at high temperature (1500 °C). The oxidation resistance of CaO–ZrO₂–C refractories was improved by reaction of SiC with CO to deposit C(s) and decrease the size of the large pores. The oxidation resistance of such refractories can be improved significantly when such a dense layer is formed near their surfaces.     

Low-temperature sintering of 0.85CaWO4–0.15LaNbO4 ceramics

Microwave dielectric properties of 0.85CaWO₄–0.15LaNbO₄ (CWLN) ceramics were investigated as a function of H₃BO₃, Li₂CO₃ content and sintering temperature. With the co-addition of 3.0 wt.% H₃BO₃–1.0 wt.% Li₂CO₃, the sintering temperature could be effectively reduced from 1150 °C for pure CWLN ceramics to 900 °C without any degradation of dielectric properties. These results are due to the enhancement of the sinterability of CWLN by liquid phase sintering. For the specimens with H₃BO₃–Li₂CO₃ sintered at 900 °C for 3 h, the dielectric constant (K) did not changed remarkably. However, the quality factor (Qf) and the temperature coefficient of resonant frequency (TCF) increased up to y = 1.0 of 3.0 wt.% H₃BO₃–y wt.% Li₂CO₃, and then decreased due to the formation of the secondary phases. Typically, K of 11.8, Qf of 45,200 GHz and TCF of −23.1 ppm/°C were obtained for the specimens of CWLN with 3.0 wt.% H₃BO₃–1.0 wt.% Li₂CO₃ sintered at 900 °C for 3 h.     

Low temperature sintering and microwave dielectric properties of 0.5LaAlO3–0.5SrTiO3 ceramics using copper oxide additions

The microwave dielectric properties and the microstructures of 0.5LaAlO₃–0.5SrTiO₃ ceramics with CuO addition prepared with conventional solid-state route have been investigated. Doping with CuO (up to 1 wt.%) can effectively promote the densification and remain comparable dielectric properties of 0.5LaAlO₃–0.5SrTiO₃ ceramics. It is found that 0.5LaAlO₃–0.5SrTiO₃ ceramics can be sintered at 1400 °C due to the sintering aid effect resulted from CuO as addition observed by scanning electron microscopy. The dielectric constant as well as the Q×f value decreases with increasing CuO content. At 1460 °C, 0.5LaAlO₃–0.5SrTiO₃ ceramics with 0.25 wt.% CuO addition possess a dielectric constant (_r) of 35.2, a Q×f value of 24 000 (at 8 GHz) and a temperature coefficient of resonant frequency (τ_f) of −13.5 ppm/°C.     

Effect of solvo-thermal treatment temperature on the properties of sol–gel ZrO2–TiO2 mixed oxides as HDS catalyst supports

ZrO₂–TiO₂ mixed oxide (30–70 mol/mol) was prepared by low-temperature sol–gel followed by solvo-thermal treatment (1 day) at various temperatures (40, 80, 120, 160 and 200 °C). Selected samples of the corresponding single oxides were also prepared. Materials characterization was carried out by N₂ physisorption, XRD, thermal analysis (TG-DTA) and UV–vis DRS, infra-red and Laser-Raman spectroscopies. Binary solids of enhanced pore volume and pore size diameter were obtained by increasing the post-treatment severity. Anatase TiO₂ micro-segregation was evidenced by Raman spectroscopy for the mixed oxide solvo-treated at the highest temperature. This solid also showed the highest crystallization temperature to ZrTiO₄ (702 °C). Mo impregnated (2.8 atom nm⁻²) on various mixed oxides was sulfided under H₂S/H₂ (400 °C, 1 h), the catalysts being tested in the dibenzothiophene hydrodesulfurization (HDS, T = 320 °C, P = 5.59 MPa). By increasing the severity of the solvo-treatment improved supports for MoS₂ phase were obtained. The HDS activity of the catalyst with carrier post-treated at 200 °C was 40% higher (in per total mass basis) than that of sulfided Mo supported on the binary oxide solvo-treated at 80 °C. The ZrO₂–TiO₂-supported catalysts showed higher selectivity to products from the hydrogenation route than their counterparts supported on either single oxide.     

Effect of ceria–zirconia ratio on the interaction of CO with PdO/Al2O3–(Cex–Zr1−x)O2 catalysts prepared by sol–gel method

The current work is devoted to study of CO interaction with PdO/Al₂O₃–(Ce_x–Zr_1−x)O₂ catalysts. Ceria–zirconia–alumina supports with different Ce/Zr ratio were prepared by sol–gel technique. The FT-IR characterization of CO adsorbed at −120 and 25 °C on oxidized and reduced samples revealed that Ce/Zr ratio modifies the surface properties of support and oxidation state of palladium. The catalyst with Ce/Zr molar ratio 0.5/0.5 was characterized with the highest ability to stabilize palladium in oxide state and the highest activity to oxidize CO. Redox treatment of catalysts improves their catalytic activity.     

Solid state protonic conductor NH4PO3–(NH4)2Mn(PO3)4 for intermediate temperature fuel cells

A new proton-conductive composite of NH₄PO₃–(NH₄)₂Mn(PO₃)₄ was synthesized and characterized as a potential electrolyte for intermediate temperature fuel cells that operated around 250 °C. Thermal gravimetric analysis and X-ray diffraction investigation showed that (NH₄)₂Mn(PO₃)₄ was stable as a supporting matrix for NH₄PO₃. The composite conductivity, measured using impedance spectroscopy, improved with increasing the molar ratio of NH₄PO₃ in both dry and wet atmospheres. A conductivity of 7 mS cm⁻¹ was obtained at 250 °C in wet hydrogen. Electromotive forces measured by hydrogen concentration cells showed that the composite was nearly a pure protonic conductor with hydrogen partial pressure in the range of 10²–10⁵ Pa. The proton transference number was determined to be 0.95 at 250 °C for 2NH₄PO₃–(NH₄)₂Mn(PO₃)₄ electrolyte. Fuel cells using 2NH₄PO₃–(NH₄)₂Mn(PO₃)₄ as an electrolyte and the Pt–C catalyst as an electrode were fabricated. Maximum power density of 16.8 mW/cm² was achieved at 250 °C with dry hydrogen and dry oxygen as the fuel and oxidant, respectively. However, the NH₄PO₃–(NH₄)₂Mn(PO₃)₄ electrolyte is not compatible with the Pt–C catalyst, indicating that it is critical to develop new electrode materials for the intermediate temperature fuel cells.     

Temperature dependence of electrical and electromechanical properties of Pb(Mg1/3Nb2/3)O3–Pb(Ni1/3Nb2/3)O3–Pb(Zr,Ti)O3 thin films

The electrical and electromechanical properties of Pb(Mg_1/3Nb_2/3)O₃–Pb(Ni_1/3Nb_2/3)O₃–Pb(Zr,Ti)O₃ (PMN–PNN–PZT, PMN/PNN/PZT = 20/10/70) on Pt/Ti/SiO₂/Si substrates by chemical solution deposition was investigated. The PMN–PNN–PZT films annealed at 650 °C exhibited slim polarization hysteresis curves and a high dielectric constant of 2100 at room temperature. A broad dielectric maximum at approximately 140–170 °C was observed. The field-induced displacement was measured by scanning probe microscopy, the bipolar displacement was not hysteretic, and the effective piezoelectric coefficient (d₃₃) was 66 × 10⁻¹² m/V. The effective d₃₃ decreased with temperature, but the value at 100 °C remained 45 × 10⁻¹² m/V.     

Preparation, characterization and catalytic properties of Co–Nb2O5–SiO2 catalysts

Co–Nb₂O₅–SiO₂ catalysts were prepared using three different sol–gel procedures: (i) the colloidal sol–gel method using NbCl₅ and SiCl₄ as precursors; (ii) the polymeric sol–gel method using niobium ethoxide and tetraethyl-orthosilicate (TEOS); (iii) an intermediate procedure between the colloidal and polymeric sol–gel method in which the precursors were those utilized in the CSG but dissolved in a mixture of anhydrous ethanol and CCl₄. In all procedures, the elimination of the solvent carried out between 80 and 110°C was followed by a reduction in hydrogen flow (30 ml min⁻¹) at 773 K. Following these procedures, samples containing 10 wt.% Co and 15 wt.% niobium oxide (expressed as Nb₂O₅) were obtained. The characterization of the catalysts was performed using various techniques: N₂ adsorption and desorption curves at 77 K, NH₃- and H₂-chemisorption, TPO, XPS, XRD, and solid state ¹H MAS-NMR. Hydrogenolysis of butane was evaluated. The low reaction rates are assigned to the effect of the metal size, whereas the isobutane selectivity as well as the relatively high stability is due to the acidity of the support.     

NOx storage and reduction characteristics of Pd/MnOx–CeO2 at low temperature

The reaction between hydrogen and NO was studied over 1 wt.% Pd supported on NO_x-sorbing material, MnO_x–CeO₂, at low temperatures. The result of pulse mode reactions suggest that NO_x adsorbed as nitrate and/or nitrite on MnO_x–CeO₂ was reduced by hydrogen, which was spilt-over from Pd catalyst. The NO_x storage and reduction (NSR) cycles were carried out over Pd/MnO_x–CeO₂ in a conventional flow reactor at 150 °C. In a storage step, NO was removed by the oxidative adsorption from a stream of 0.04–0.08% NO, 5–10% O₂, and He balance. This was followed by a reducing step, where a stream of 1% H₂/He was supplied to ensure the conversion of nitrate/nitrite to N₂ and thus restore the adsorbability. It was revealed that the NSR cycle is much more suitable for the H₂–deNO_x process in excess O₂, compared to a conventional steady state reaction mode.     

Support effects in Pt/TiO2–ZrO2 catalysts for NO reduction with CH4

ZrO₂–TiO₂ mixed oxides, prepared using the sol–gel method, were used as supports for platinum catalysts. The effects of catalyst pre-reduction and surface acidity on the performance of Pt/ZT catalysts for the reduction of NO with CH₄ were studied. The diffuse reflectance infrared Fourier transformed (DRIFT) spectra of CO adsorbed on the Pt/ZT catalysts, and also on the Pt/T and Pt/Z references, pre-reduced at 773 K in hydrogen, revealed that an SMSI state is developed in the Ti-rich oxide-supported platinum catalysts. However, no shift in the binding energy of Pt 4f_7/2 level for Pt/T and Pt deposited on Ti-rich support counterparts pre-reduced at 773 K was found by photoelectron spectroscopy. The DRIFT spectra of the catalysts under the NO+O₂ co-adsorption revealed the appearance of nitrite/nitrate species on the surface of the Zr-containing catalysts, which displayed acidic properties, but were almost absent in the Pt/T catalyst. The intensity of these bands reached a maximum for the Pt/ZT(1:1) catalyst, which in turn exhibited a larger specific area. In the absence of oxygen in the feed stream, the NO+CH₄ reaction showed DRIFT spectra assigned to surface isocyano species. Since the intensity of this band is higher for the Pt/ZT (9:1) catalyst, it seems that such species are developed at the Pt–support interface.     

Toluene oxidation on Pd catalysts supported by CeO2–Y2O3 washcoated cordierite honeycomb

A novel CeO₂–Y₂O₃ (CY) washcoat on cordierite honeycomb was prepared by an impregnation method, which was used as a support to prepare a Pd catalyst. A model reaction of the complete combustion of toluene was conducted to evaluate the performance of the developed Pd/CY catalyst. The CY washcoat support and the Pd/CY catalyst were characterized by XRD, Raman spectroscopy, H₂-TPR and SEM techniques. The results show that compared with conventional washcoat the CY washcoat has better adhesion and higher vibration- and heat-resistance. The CY washcoat can anchor well Pd onto the cordierite honeycomb substrate. The formation of a CeO₂–Y₂O₃ solid solution and the steady present of PdO occur at high calcination temperatures, resulting in a better thermal stability. On a Pd/CY catalyst calcined at 500 °C, a 99% of toluene conversion was obtained at 210 °C, and it was stable for reaction time up to 30 h.     

Pt/MnOx–CeO2 catalysts for the complete oxidation of formaldehyde at ambient temperature

MnO_x–CeO₂ mixed oxides with a Mn/(Mn + Ce) molar ratios of 0–1 were prepared by a modified coprecipitation method and investigated for the complete oxidation of formaldehyde. The MnO_x–CeO₂ with Mn/(Mn + Ce) molar ratio of 0.5 exhibited the highest catalytic activity among the MnO_x–CeO₂ mixed oxides. Structure analysis by X-ray powder diffraction and temperature-programmed reduction of hydrogen revealed that the formation of MnO_x–CeO₂ solid solution greatly improved the low-temperature reducibility, resulting in a higher catalytic activity for the oxidation of formaldehyde. Promoting effect of Pt on the MnO_x–CeO₂ mixed oxide indicated that both the Pt precursors and the reduction temperature greatly affected the catalytic performance. Pt/MnO_x–CeO₂ catalyst prepared from chlorine-free precursor showed extremely high activity and stability after pretreatment with hydrogen at 473 K. 100% conversion of formaldehyde was achieved at ambient temperature and no deactivation was observed for 120 h time-on-stream. The promoting effect of Pt was ascribed to enhance the effective activation of oxygen molecule on the MnO_x–CeO₂ support.     

Subsolidus relations in the BaO–La2O3–V2O5 phase diagram

The subsolidus region of the BaO–La₂O₃–V₂O₅ phase diagram has been redetermined. Previously reported binary phases of LaVO₄, La₈V₂O₁₇, La₃VO₇, BaLa₂O₄, Ba₃V₂O₈, Ba₂V₂O₇, Ba₃V₄O₁₃ and BaV₂O₆ have all been confirmed. The ternary phases Ba₂LaV₃O₁₁, Ba₃LaV₃O₁₂ and Ba₃La₄₀V₁₂O₉₃ have also been confirmed. The new phase “BaLa₁₀V₄O₂₆” has been synthesised for the first time and is reported here along with the amended phase diagram. The previously omitted phase of La_1.42V_0.58O_3.58 has also been included and reasons for this are cited. The diagram is shown for two temperatures (1000 and 600 °C) due to the low melting point of V₂O₅-rich compounds.     

Processing of hot pressed Al2O3–Cr2O3/Cr-carbide nanocomposite prepared by MOCVD in fluidized bed

Nanosized particles dispersed uniformly on Al₂O₃ particles were prepared from the decomposition of precursor Cr(CO)₆ by metal organic chemical vapor deposition (MOCVD) in a fluidized chamber. These nanosized particles consisted of Cr₂O₃, CrC_1−x, and C. A solid solution of Al₂O₃–Cr₂O₃ and an Al₂O₃–Cr₂O₃/Cr₃C₂ nanocomposite were formed when these fluidized powders were pre-sintered at 1000 and 1150 °C before hot-pressing at 1400 °C, respectively. In addition, an Al₂O₃–Cr₂O₃/Cr-carbide (Cr₃C₂ and Cr₇C₃) nanocomposite was formed when the particles were directly hot pressed at 1400 °C. The interface between Cr₃C₂ and Al₂O₃ is non-coherent, while the interface between Cr₇C₃ and Al₂O₃ is semi-coherent.