Effects of alkaline and silane treatments on the water‐resistance properties of wood‐fiber‐reinforced recycled plastic composites

The water‐resistance properties of wood‐fiber‐reinforced recycled plastic composites (WRPCs) prepared from postconsumer high‐density polyethylene (HDPE) and wood fibers from saw mills were studied. Three methods consisting of an alkaline method (AM), a silane method (SM), and a combination of the alkaline and silane methods (ASM) were used to modify the wood fibers. The effects of fiber/matrix mix ratio and surface treatment on the moisture content, thickness swelling, and flexural strength change of the WRPCs, before and after immersion in 60°C water for 8 weeks, were studied and analyzed. The flexural fractured surfaces of the WRPCs before and after immersion in hot water were examined, and the fracture mechanism of the WRPCs was discussed. The results showed that the different surface treatments of the wood fibers had significant effects on the moisture content, thickness swelling, and flexural strength of the WRPCs after a long immersion time in hot water. For WRPCs treated by ASM, the moisture content was the lowest, the thickness swelling was at a minimum, and the flexural strength was the highest. Higher water absorption of composites with fiber treated by the AM or SM methods, as compared to those treated by ASM, could be attributed to the incomplete adhesion and wettability between the wood fibers and the polymer matrix, which may have caused more gaps and flaws at the interface. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers.     

Wood‐thermoplastic composites manufactured using beetle‐killed spruce from Alaska

The primary objectives of the study were to characterize the critical properties of wood flour produced using highly deteriorated beetle‐killed spruce for wood‐plastic composite (WPC) production and evaluate important mechanical and physical properties of WPC extruded using an industry standard formulation. Chemical composition analysis indicated no significant differences in wood constituents between highly deteriorated and sound wood. Preliminary investigation with Fourier transform infrared spectroscopy (FTIR), however, indicated partial degradation or depolymerization of carbohydrate components in highly deteriorated wood compared to sound wood from green trees; effects of these changes could be seen in cell collapse and poor interaction between thermoplastic matrix and deteriorated wood fiber. Physical and mechanical properties of extruded WPCs manufactured from highly deteriorated material were comparable to WPC properties produced using pine wood flour that served as a control material. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

Wood‐fiber‐reinforced poly(lactic acid) composites: Evaluation of the physicomechanical and morphological properties

This article presents the results of a study of the processing and physicomechanical properties of environmentally friendly wood‐fiber‐reinforced poly(lactic acid) composites that were produced with a microcompounding molding system. Wood‐fiber‐reinforced polypropylene composites were also processed under similar conditions and were compared to wood‐fiber‐reinforced poly(lactic acid) composites. The mechanical, thermomechanical, and morphological properties of these composites were studied. In terms of the mechanical properties, the wood‐fiber‐reinforced poly(lactic acid) composites were comparable to conventional polypropylene‐based thermoplastic composites. The mechanical properties of the wood‐fiber‐reinforced poly(lactic acid) composites were significantly higher than those of the virgin resin. The flexural modulus (8.9 GPa) of the wood‐fiber‐reinforced poly(lactic acid) composite (30 wt % fiber) was comparable to that of traditional (i.e., wood‐fiber‐reinforced polypropylene) composites (3.4 GPa). The incorporation of the wood fibers into poly(lactic acid) resulted in a considerable increase in the storage modulus (stiffness) of the resin. The addition of the maleated polypropylene coupling agent improved the mechanical properties of the composites. Microstructure studies using scanning electron microscopy indicated significant interfacial bonding between the matrix and the wood fibers. The specific performance evidenced by the wood‐fiber‐reinforced poly(lactic acid) composites may hint at potential applications in, for example, the automotive and packaging industries. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4856–4869, 2006     

Wood‐fiber/high‐density‐polyethylene composites: Compounding process

The compounding process directly influenced the compounding quality of wood–polymer blends and finally affected the interfacial bonding strength and flexural modulus of the resultant composites. With 50 wt % wood fiber, the optimum compounding parameters for the wood‐fiber/high‐density‐polyethylene blends at 60 rpm were a temperature of 180°C and a mixing time of 10 min for the one‐step process with a rotor mixer. The optimum compounding conditions at 90 rpm were a temperature of 165°C and a mixing time of 10 min. Therefore, a short compounding time, appropriate mixing temperatures, and a moderate rotation speed improved the compounding quality of the modified blends and the dynamic mechanical properties of the resultant composites. The melt torque and blend temperature followed a polynomial relationship with the loading ratio of the wood fiber. The highest melt torque and blend temperature were obtained with 50% wood fiber. The coupling treatment was effective for improving the compatibility and adhesion at the interface. The two‐step process was better than the one‐step process because the coupling agents were more evenly distributed at the interface with the two‐step process. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2570–2578, 2004     

Mechanical behavior of agro‐residue‐reinforced polypropylene composites

In this research, fully environment‐friendly, sustainable and biodegradable composites were fabricated, using wheat straw and rice husk as reinforcements for thermoplastics, as an alternative to wood fibers. Mechanical properties including tensile, flexural, and impact strength properties were examined as a function of the amount of fiber and coupling agent used. In the sample preparation, three levels of fiber loading (30, 40, and 50 wt %) and two levels of coupling agent content (0 and 2 wt %) were used. As the percentage of fiber loading increased, flexural and tensile properties increased significantly. Notched Izod results showed a decrease in strength as the percentage of fiber increases. With addition of 50% fiber, the impact strengths decreased to 16.3, 14.4, and 16.4 J/m respectively, for wheat straw‐, rice husk‐, and poplar‐filled composites. In general, presence of coupling agent had a great effect on the mechanical strength properties. Wheat straw‐ and rice husk‐filled composites showed an increase in the tensile and flexural properties with the incorporation of the coupling agent. From these results, we can conclude that wheat straw and rice husk fibers can be potentially suitable raw materials for manufacturing biocomposite products. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Reinforcement of rigid PVC/wood‐flour composites with multi‐walled carbon nanotubes

Multi‐walled carbon nanotubes (CNT) were compounded with PVC by a melt blending process based on fusion behaviors of PVC. The effects of CNT content on the flexural and tensile properies of the PVC/CNT composites were evaluated in order to optimize the CNT content. The optimized CNT‐reinforced PVC was used as a matrix in the manufacture of wood‐plastic composites. Flexural, electrical, and thermal properties of the PVC/wood‐flour composites were evaluated as a function of matrix type (nonreinforced vs. CNT‐reinforced). The experimental results indicated that rigid PVC/wood‐flour composites with properties similar to those of solid wood can be made by using CNT‐reinforced PVC as a matrix. The CNT‐reinforced PVC did not influence the electrical and thermal conductivity of the PVC/wood‐flour composites. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers.     

Bleached extruder chemi‐mechanical pulp fiber‐PLA composites: Comparison of mechanical,thermal, and rheological properties with those of wood flour‐PLA bio‐composites

An environmentally friendly bleached extruder chemi‐mechanical pulp fiber or wood flour was melt compounded with poly(lactic acid) (PLA) into a biocomposite and hot compression molded. The mechanical, thermal, and rheological properties were determined. The chemical composition, scanning electron microscopy, and Fourier transform infrared spectroscopy results showed that the hemicellulose in the pulp fiber raw material was almost completely removed after the pulp treatment. The mechanical tests indicated that the pulp fiber increased the tensile and flexural moduli and decreased the tensile, flexural, and impact strengths of the biocomposites. However, pulp fiber strongly reinforced the PLA matrix because the mechanical properties of pulp fiber‐PLA composites (especially the tensile and flexural strengths) were better than those of wood flour‐PLA composites. Differential scanning calorimetry analysis confirmed that both pulp fiber and wood flour accelerated the cold crystallization rate and increased the degree of crystallinity of PLA, and that this effect was greater with 40% pulp fiber. The addition of pulp fiber and wood flour modified the rheological behavior because the composite viscosity increased in the presence of fibers and decreased as the test frequency increased. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44241.     

Moisture absorption properties of wood‐fiber‐reinforced recycled polypropylene matrix composites

To reduce the moisture absorption of wood‐fiber‐reinforced recycled plastic composites (WRPCs), a coupling agent (KH550), methyl methacrylate (MMA), and maleic anhydride (MA) were used to modify the wood fibers. The surface‐treated wood fibers were mixed with recycled polypropylene and processing agents to fabricate the WRPCs. The mechanical properties and moisture absorption behavior of the WRPCs were determined. The results showed that the three surface treatment methods could effectively reduce the moisture absorption and thickness swelling of WRPCs. In Comparison to the properties of untreated wood‐fiber‐reinforced WRPCs, the moisture absorption ratio of WRPCs with wood fibers treated by MMA, KH550, and MA was reduced by 31.4%, 49.8%, and 38.2%, respectively, and the tensile strength was increased by 22.1%, 26.3%, and 4.2%, respectively. The impact toughness of the WRPCs was increased by 36.2% KH550 treatment and 19.2% for MMA treatment but was decreased by 4.2% for MA treatment. Coupling treatment of the wood fibers was the best way to reduce the moisture absorption of WRPCs, and this kind of WRPC possessed the best comprehensive properties. J. VINYL ADDIT. TECHNOL., 2010. © 2009 Society of Plastics Engineers     

Influence of natural fiber type in eco‐composites

This study concerns the preparation of eco‐composites based on natural fibers coming from wood and subproducts (rice husks) and products (kenaf) of annually grown plants. The matrices used were of two types: a biopolymer (PLA) and a petroleum‐derived polymer (HDPE). Results showed that natural fibers markedly increase the tensile and flexural properties of both polymers by extending the field of application of these materials with less use of nonrenewable resources. The properties obtained are comparable to commercially available fiber‐filled composites. Moreover, processing can easily be carried out in one step below a critical fiber volume. Fire and durability performance of the composites can be also improved by adding typical fire retardants and pigments. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Study on the preparation and mechanical properties of injection‐moulded wood‐based plastics

The objectives of this study were to prepare injection‐moulded wood‐based plastics and to characterize their mechanical properties. Injection‐moulded wood‐based plastics with satisfactory flexural (65.7 MPa) and tensile strengths (30.1 MPa) were successfully obtained through a simple reaction of mulberry branch meal with phthalic anhydride (PA) in 1‐methylimidazole under mild condition. The X‐ ray diffraction results indicated complete disruption of the crystallinity of cellulose because the pattern obtained for esterified fiber was almost a straight line without any peaks. The peaks in the Fourier transform infrared spectroscopy spectra (1738 and 748 cm^?1) and NMR spectra (173.3 and 133.5 ppm) indicated the attachment of 0‐carboxybenzoyl groups onto the wood fibers via ester bonds. The differential scanning calorimetry curves showed that the glass transition temperature decreased with increasing weight percentage gain (WPG). The derivative thermogravimetric analysis curves indicated that esterified wood fiber was less thermally stable than the untreated fiber and that the component tends to be homogeneous with increasing WPG. Scanning electron microscope revealed that the fractured surfaces of most samples were smooth and uniform but that high temperature and less PA dosage could lead to the appearance of holes and cracks. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41376.     

Effect of fiber length on processing and properties of extruded wood‐fiber/HDPE composites

Fiber length and distribution play important roles in the processing and mechanical performance of fiber‐based products such as paper and fiberboard. In the case of wood–plastic composites (WPC), the production of WPC with long fibers has been neglected, because they are difficult to handle with current production equipment. This study provides a better understanding of the effect of fiber length on WPC processing and properties. The objectives of this study were therefore to determine the role of fiber length in the formation process and property development of WPC. Three chemithermomechanical pulps (CTMP) with different lengths, distributions, and length‐to‐diameter ratios (L/D) were obtained by mechanical refining. Length, shape, and distribution were characterized using a fiber quality analyzer (FQA). The rheometer torque properties of high‐density polyethylene (HDPE) filled with the pulps at different loads were studied. Variations in fiber load and length distribution resulted in significant variations in melting properties and torque characteristics. Composites from the three length distributions were successfully processed using extrusion. Physical and mechanical properties of the obtained composites varied with both length distribution and additive type. Mechanical properties increased with increasing fiber length, whereas performance in water immersion tests decreased. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

A formaldehyde‐free flame retardant wood particleboard system based on two‐component polyurethane adhesive

To address the problem of formaldehyde‐free flame retardation of wood particleboard, a novel phosphorus‐containing compound, di(2,2‐dimethyl‐1,3‐propanediol phosphate) urea (DDPPU) was synthesized. DDPPU was used as flame retardant for wood particleboard. The flammability of treated wood particleboard systems consisted of wood particles, polyurethane (PU) adhesive, and different flame retardant formulations were investigated by limiting oxygen index (LOI). The results of LOI indicate that DDPPU could improve the flame retardancy of wood particleboard. However, when H₃BO₃ was used as the second flame retardant component and combined with DDPPU, the flame retardant wood particleboard could obtain the highest LOI value (46.0) in these experiments. Thermogravimetric analysis shows that treated wood particleboard can decrease the initial decomposition temperature, and that at higher temperatures the degradation rate are lower than the untreated wood particleboard. Furthermore, wood particleboard treated with DDPPU/H₃BO₃ has a higher yield of residue char at 600°C than that treated with other flame retardant systems. The ability of char formation of these samples agrees with the order of LOI values. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

A comparative study on mechanical properties and water absorption behavior of fiber‐reinforced polypropylene composites prepared by OCC fiber and aspen fiber

Fiber‐reinforced polymers have received considerable attention from industry in recent years. Due to the sharp ecological damage, worldwide shortage of trees in many areas and the global demand for fibrous material, there has been growing interest in the use of recycled wood fiber as an alternative or substitute fiber source. The present study investigates the tensile, flexural, Izod impact, and water absorption behavior of Old Corrugated Container (OCC) and aspen (AS) reinforced polypropylene (PP) composites as a function of fiber content. The surface of AS and OCC fibers was modified through the use of MAPP coupling agent. From the studies it was found that mechanical properties increase with increase in fiber loading in both cases. However the addition of wood fibers resulted in a decrease in impact strength of the composites. The water absorption property at varying fiber loading were evaluated and found maximum for the OCC/PP composites. The weight gains for all specimens were less than 3.5%. Finally, the results showed the usefulness of OCC fiber as a good alternative and reinforcing agent for composite. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Effects of impact modifiers on the properties of rigid PVC/wood‐fiber composites

This study examined the effects of impact modifier types and addition levels on the mechanical properties of rigid PVC/wood‐fiber composites. The impact resistance of rigid PVC/wood‐fiber composites depends strongly on the type and content of impact modifier. With the proper choice of modifier type and concentration, the impact strength of rigid PVC/wood‐fiber composites can be significantly improved without degrading the tensile properties. Methacrylate‐butadiene‐styrene and all‐acrylic modifiers performed in a similar manner and were more effective and efficient in improving the impact resistance of rigid PVC/wood‐fiber composites than the chlorinated polyethylene modifier.     

Investigating the acoustical properties of carbon fiber‐, glass fiber‐, and hemp fiber‐reinforced polyester composites

Wood is one of the main materials used for making musical instruments due to its outstanding acoustical properties. Despite such unique properties, its inferior mechanical properties, moisture sensitivity, and time‐ and cost‐consuming procedure for making instruments in comparison with other materials (e.g., composites) are always considered as its disadvantages in making musical instruments. In this study, the acoustic parameters of three different polyester composites separately reinforced by carbon fiber, glass fiber, and hemp fiber are investigated and are also compared with those obtained for three different types of wood specimens called poplar, walnut, and beech wood, which have been extensively used in making Iranian traditional musical instruments. The acoustical properties such as acoustic coefficient, sound quality factor, and acoustic conversion factor were examined using some non‐destructive tests based on longitudinal and flexural free vibration and also forced vibration methods. Furthermore, the water absorption of these polymeric composites was compared with that of the wood samples. The results reveal that the glass fiber‐reinforced composites could be used as a suitable alternative for some types of wood in musical applications while the carbon fiber‐reinforced composites are high performance materials to be substituted with wood in making musical instruments showing exceptional acoustical properties. POLYM. COMPOS., 35:2103–2111, 2014. © 2014 Society of Plastics Engineers     

Co‐injection molding of PVC with other thermoplastics: Processing,properties, and applications

Rigid poly(vinyl chloride) (PVC) was co‐injected with glass‐fiber‐reinforced PVC (GFR‐PVC), polypropylene (PP), acrylonitrile‐butadiene‐styrene copolymer (ABS), and polycarbonate (PC) by using the Mono‐sandwich co‐injection process. Up to three through‐thickness skin‐core morphologies were observed along the length of the sample. Near the gate, the core was always a single, continuous layer. In some cases, the core diverged into multiple or discontinuous layers. Farther from the gate, flow of the core ceased, leaving a skin‐only region. The skin and core layers were more uniformly distributed through the test plaque when injection speed was low. Adhesion between PVC and PP was poor. Skin and core layers delaminated, and mechanical properties were poor. The PVC adhered well to GFR‐PVC, ABS, and PC. No layer delamination occurred, and mechanical properties were intermediate between those of the skin and core components alone. Dropped dart impact energy was controlled more by the skin layer than the core. In rigid PVC/GFR‐PVC co‐injected samples, impact energy was 2.5 times greater when GFR‐PVC was the core than when GFR‐PVC was the skin.     

Mechanical properties of poly(styrene‐co‐acrylonitrile)‐modified epoxy resin/glass fiber composites

Poly(styrene‐co‐acylonitrile) was used to modify diglycedyl ether of bisphenol‐A type epoxy resin cured with diamino diphenyl sulfone and the modified epoxy resin was used as the matrix for fiber‐reinforced composites (FRPs) to get improved mechanical properties. E‐glass fiber was used as fiber reinforcement. The tensile, flexural, and impact properties of the blends and composites were investigated. The blends exhibited considerable improvement in mechanical properties. The scanning electron micrographs of the fractured surfaces of the blends and tensile fractured surfaces of the composites were also analyzed. The micrographs showed the influence of morphology on the properties of blends. Results showed that the mechanical properties of glass FRPs increased gradually upon fiber loading. Predictive models were applied using various equations to compare the mechanical data obtained theoretically and experimentally. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Evaluation of dynamic elastic properties of wood‐filled polypropylene composites

Dynamic modulus of elasticity (MoE) and shear modulus of wood‐filled polypropylene composite at various filler contents ranging from 10% to 50% was determined from the vibration frequencies of disc‐shaped specimens. Wood filler was used in both fiber form (pulp) and powder form (wood flour). A novel compatibilizer, m‐isopropenyl‐α,α‐dimethylbenzyl‐isocyanate(m‐TMI) grafted polypropylene with isocyanate functional group was used to prepare the composites. A linear increase in dynamic MoE, shear modulus, and density of the composite was observed with the increasing filler content. Between the two fillers, wood fiber filled composites exhibited slightly better properties. At 50% filler loading, dynamic MoE of the wood fiber filled composite was 97% higher than that of unfilled polypropylene. Halpin‐Tsai model equation was used to describe the changes in the composite modulus with the increasing filler content. The continuous improvement in elastic properties of the composites with the increasing wood filler is attributed to the effective reinforcement of low‐modulus polypropylene matrix with the high‐modulus wood filler. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1706–1711, 2006     

Long‐term water uptake behavior of lignocellulosic‐high density polyethylene composites

Composites of different lignocellulosic materials and high‐density polyethylene were prepared and their long‐term water absorption behaviors were studied. Wood flour, rice hulls, newsprint fibers, and kenaf fibers were mixed with the polymer at 25 and 50 wt % fiber contents and 1 and 2% compatibilizer, respectively. Water absorption tests were carried out on injection‐molded specimens at room temperature for five weeks. Results indicated a significant difference among different natural fibers with kenaf fibers and newsprint fibers exhibiting the highest and wood flour and rice hulls the lowest water absorption values, respectively. Very little difference was observed between kenaf fiber and newsprint composites and between rice hulls and wood flour composites regarding their water uptake behavior. The difference between 25 and 50% fiber contents for all composite formulations increased at longer immersion times, especially for the composites with higher water absorption. Kenaf fiber composites containing 50% kenaf fibers exhibited the highest water diffusion coefficient. A strong correlation was found between the water absorption and holocellulose content of the composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3907–3911, 2006     

Performance and mechanism of laser transmission joining between glass fiber‐reinforced PA66 and PC

On account of the large compatibility difference between glass fiber‐reinforced Polyamide 66 (GFR‐PA66) and Polycarbonate (PC), it is difficult to weld them directly by laser. A new technology is introduced in this article by which the transparent PC is successfully welded with GFR‐PA66 using cold spraying in order to spray a 20 μm‐thick aluminum film on GFR‐PA66 as the absorbed layer. Tensile shear tests show the tensile strength of welded joints is highly enhanced. The influences of bubbles, glass fiber, and aluminum atoms on the performance of the joins are investigated via the optical microscope. X‐ray Photoelectron Spectrometer (XPS) is used to detect the chemical information of fracture sections on PC. In terms of the generation of bubbles, the influence of glass fiber, the distribution of aluminum atoms, and the formation of new chemical bonds, this article analyses the mechanism why the two different materials can be welded successfully. The micro‐anchor influence of glass giber in fiber‐reinforced polymers is important. The generation of new chemical bonding (Al–O–C) between aluminum and upper PC is the main reason why the joining strength is enhanced greatly. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43068.