Introduction of carboxylic groups on ethylene-co-tetra fluoroethylene (ETFE) film surfaces by CO2 plasma

ETFE film surfaces were modified by CO₂, O₂ and Ar plasmas in order to form carboxylic groups on their surfaces, and the possibility that carboxylic groups could be predominantly introduced into the CH₂–CH₂ component rather than the CF₂–CF₂ component in the ETFE polymer chains was investigated from the viewpoint of chemical composition analyzed by XPS. The CO₂ plasma modification was more effective in the selectivity of the CH₂CH₂ component for the introduction of carboxylic groups, as well as in the concentration of the carboxylic groups formed on the film surfaces than O₂ plasma modification. The concentration of carboxylic groups formed on the ETFE film surfaces by the CO₂ plasma modification was 1.40–1.50 groups per 100 carbons. Topographical changes on the ETFE film surfaces by the plasma modification were also investigated by scanning probe microscopy.     

Surface modification of PET films by pulsed argon plasma

The rf power was modulated (discharge on‐time of 10 μs and discharge off‐time of 50–500 μs), for pulsed argon (Ar) and oxygen (O₂) plasmas used to irradiate PET film surfaces to modify the film surfaces. From data regarding the contact angle for the modified PET film surfaces and chemical analyses with XPS, effects of the rf power modulation on the surface modification are discussed. The pulsed Ar and O₂ plasmas are effective in modification of the PET film surface. There is no difference in the contact angle between the pulsed plasma and the continuous plasma. Furthermore, the pulsed Ar plasma is advantageous in formation of hydroxyl groups on the PET film surfaces. The rf power modulation has a possibility to modify into peculiar surfaces. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2845–2852, 2002     

Surface modification of tetrafluoroethylene–hexafluoropropylene (FEP) copolymer by remote H2, N2, O2, and Ar plasmas

Tetrafluoroethylene–hexafluoropropylene (FEP) copolymer sheets were modified by remote H₂, N₂, O₂, and Ar plasmas, and the effects of the modification on adhesion between FEP sheets and copper metal were investigated. The four plasmas were able to modify the FEP surfaces' hydrophilicity. Defluorination and oxidation reactions on the FEP surfaces occurred with exposure to the plasma. The hydrophilic modification by H₂ plasma was best, followed by modification by O₂, Ar, and N₂ plasmas. The surface modification of FEP by all four remote plasmas was effective in improving adhesion with copper metal. The peel strength order of the FEP/Cu adhesive joints was H₂ plasma > Ar plasma > N₂ plasma > O₂ plasma. Mild surface modification is important for the adhesion improvement of FEP with Cu metal. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1258–1267, 2002     

Surface modification of Teflon® PFA with vacuum UV photo-oxidation

Surface modification of poly(tetrafluoroethylene-co-perfluoropropyl vinyl ether) (PFA) with vacuum UV (VUV) photo-oxidation using radiation from excited Ar atoms downstream from an Ar microwave (MW) plasma shows: (1) an improvement in wettability as observed by water contactangle measurements; (2) surface roughening; (3) incorporation of oxygen as C=O, CF—O—CF₂ and CF₂—O—CF₂ moieties and (4) enhancement of the CF—O—C _n F_2n+1 concentration. Adhesion measurements of Cu sputter coated onto the photo-oxidized PFA surface results in failure within the PFA (cohesive failure) and not at the Cu–PFA interface.     

Surface modification of poly(vinylidene fluoride) film by remote Ar, H2, and O2 plasmas

The surface modification of poly(vinylidene fluoride) (PVDF) film induced by remote Ar, H₂, and O₂ plasmas have been investigated using contact angle measurement, X-ray photoelectron spectroscopy, and scanning probe microscope. The contact angle of water shows an improvement in the PVDF surface wettability during short plasma exposure time. Three remote plasmas treated PVDF sheet surfaces occurred dehydrofluorination and oxidation reactions simultaneously. Remote hydrogen plasma was the most effective in defluorination reactions and remote oxygen plasma was unfavorable to abstract fluorine atoms.     

Effects of surface modification by remote hydrogen plasma on adhesion in poly(tetrafluoroethylene)/copper composites

Poly(tetrafluoroethylene) (PTFE) sheet was modified with the remote hydrogen plasma, and the effect of the modification on adhesion between the PTFE sheet and copper metal was investigated. The remote hydrogen plasma was able to make PTFE surfaces hydrophilic without etching. In the modification process, defluorination and oxidation occurred on the PTFE surface. Reactivity of defluorination was 25% (estimated from the concentration of CF₂ component) −39% (estimated from the F/C atom ratio). Surface modification of PTFE surface by remote hydrogen plasma contributed to the adhesion between PTFE and copper metal. Peel strength was improved from 7.5 to 92 mN/5 mm by surface modification by a factor of 12. Failure of the PTFE/copper adhesive joint occurred at the interface between the PTFE and copper metal layers, rather than in the inner layer of the PTFE polymer or copper metal layers. Remote hydrogen plasma treatment is a preferable pretreatment of PTFE surface for the fabrication of PTFE and copper metal composites. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2191–2200, 1999     

Plasma modification of poly(oxybenzoate-co-oxynaphthoate) film surfaces for copper metallization

Poly(oxybenzoate-co-oxynaphthoate) (POCO) film surfaces were modified by four plasma gases, Ar, O₂, N₂ and NH₃, and the effects of the plasma modification were investigated in order to understand the adhesion with copper metal. The Ar, O₂, N₂ and NH₃ plasmas converted the POCO surfaces from hydrophobic to hydrophilic. The effect of the plasma on the hydrophilic modification was in the order: Ar plasma > O₂ plasma > N₂ plasma > NH₃ plasma. The plasma modification contributed to the adhesion between the deposited copper metal and the POCO film. The NH₃ plasma was most effective in improving the adhesion, and the Ar plasma was ineffective. The plasma-modified POCO film surfaces showed quite different C_ls spectra from that of the original POCO film. There were large differences in the C_ls and N_ls spectra between the NH₃ and Ar plasma modifications. The NH₃ plasma modification did not show C_ls component #5 due to π–π^* shake-up satellite, but the Ar plasma modification did show this component. Furthermore, NH₃ plasma modification led to a new N_ls spectrum. The plasmas caused etching of the POCO film surfaces, and the etch rate depended on what plasma was used and how much RF power was used. The NH₃ plasma-modified POCO film surface showed a larger R _a (25.5 nm) than the other plasma-modified surfaces (R _a = 16.4–19.0 nm), which were comparable to that of the original surface (R _a = 14.8 nm). The NH₃ plasma led to a highly-undulated surface, and the other plasmas did not alter the surface roughness. The roughened surfaces showed contribution to enhancement of the adhesion to the deposited copper metal.     

Generation of antifouling layers on stainless steel surfaces by plasma‐enhanced crosslinking of polyethylene glycol

Polyethylene glycol (PEG) structures were deposited onto stainless steel (SS) surfaces by spin coating and argon radio frequency (RF)‐plasma mediated crosslinking. Electron spectroscopy for chemical analysis (ESCA) and attenuated total reflectance Fourier transform infrared spectroscopy (ATR‐FTIR) indicated the presence of  CH₂ CH₂ O structure and C C C linkage, as a result of the plasma crosslinking, on PEG‐modified SS surfaces. Scanning electron microscopy (SEM) indicated complete deposition, and water contact angle analysis revealed higher hydrophilicity on PEG‐modified surfaces compared to unmodified SS surfaces. Surface morphology and roughness analysis by atomic force microscopy (AFM) revealed smoother SS surfaces after PEG modification. The evaluation of antifouling ability of the PEG‐modified SS surfaces was carried out. Compared to the unmodified SS, PEG‐modified surfaces showed about 81–96% decrease in Listeria monocytogenes attachment and biofilm formation (p < 0.05). This cold plasma mediated PEG crosslinking provided a promising technique to reduce bacterial contamination on surfaces encountered in food‐processing environments. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 485–497, 2005     

Effects of aromatic groups in polymer chains on plasma surface modification

Three polyester films with different repeating units—poly(lactic acid) (PLA), poly(ethylene terephthalate) (PET), and poly(oxybenzoate‐co‐oxynaphthoate) (PBN)—were modified by plasma, and the way in which the chemical compositions of the polymer chains influenced the plasma modification was investigated with contact‐angle measurements and X‐ray photoelectron spectroscopy (XPS). There were large differences in the compensated rates of weight loss among the three polyester films when they were exposed to Ar and O₂ plasmas. The PLA film showed the highest rate for weight loss of the three films, and the PBN film showed the lowest rate. The PET and PBN film surfaces were modified to become more hydrophilic by either argon or oxygen plasma. However, the PLA film surface was not made more hydrophilic by the plasmas. XPS spectra showed that the PLA film surface was not modified in its chemical composition, but the PBN film surface was modified in its chemical composition to form C? O groups in the PBN polymer chains. The reason that the PLA film surface was not modified but the PBN film surface was modified was examined. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 96–103, 2003     

Glow discharge polymerization of tetramethylsilane by capacitive coupling of 20 kHz frequency and surface hardening of polyethylene sheet

Glow discharge polymerizations of tetramethylsilane (TMS) were performed by the capacitive coupling of a 20 kHz frequency in comparison with those by the inductive coupling of a 13.56 MHz frequency. The polymers prepared by the former coupling were poorer in carbon and hydrogen, but richer in silicon than those prepared by the latter coupling. These two polymers showing similar infrared spectra contained CH₃, CH₂, CH, Si? O? C, Si? O? Si, Si? CH₃, and Si? CH₂? CH₂? Si groups. Some physical properties involving surface energy, thermal stability, and absorption spectra in the regions of the UV and visible light were determined. This coating procedure was applied for surface hardening of a polyethylene sheet. The surface hardness of the polyethylene sheet was enhanced by a coating of plasma films prepared from TMS or the TMS/O₂ mixtures. Surface hardness was determined by the pencil method and hardness was enhanced from 2B to 2H. The adhesion between these plasma films and polyethylene sheet was good even when immersed in 0.9% NaCl solution at 40°C for 10 days.     

Surface properties of polymers treated with tetrafluoromethane plasma

Polymer films of poly(ethylene terephthalate), polypropylene, and cellophane were surface treated with tetrafluoromethane plasma under different time, power, and pressure conditions. Contact angles for water and methylene iodide and surface energy were analyzed with a dynamic contact angle analyzer. The stability of the treated surfaces was investigated by washing them with water or acetone, followed by contact angle measurements. The plasma treatments decreased the surface energies to 2–20 mJ/m² and consequently enhanced the hydrophobicity and oleophobicity of the materials. The treated surfaces were only moderately affected after washing with water and acetone, indicating stable surface treatments. The chemical composition of the material surfaces was analyzed with X-ray photoelectron spectroscopy (XPS) and revealed the incorporation of about 35–60 atomic % fluorine atoms in the surfaces after the treatments. The relative chemical composition of the C ls spectra's showed the incorporation of —CHF— groups and highly nonpolar —CF₂— and —CF₃ groups in the surfaces and also —CH₂—CF₂— groups in the surface of polypropylene. The hydrophobicity and oleophobicity improved with increased content of nonpolar —CF₂—, —CF₃, and —CH₂—CF₂— groups in the surfaces. For polyester and polypropylene, all major changes in chemical composition, advancing contact angle, and surface energy are attained after plasma treatment for one minute, while longer treatment time is required for cellophane. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 1591–1601, 1997     

Surface morphology of polyethylene after treatment in a corona discharge

Corona treatment of low-density polyethylene in oxygen or oxygen-containing gases produced bumps on the surface, while treatment in nitrogen, hydrogen, argon, or helium caused no detectable surface change. Bumps made by an oxygen corona increased in size with time and temperature of the treatment. The bumps were removed when a treated polymer sheet was dipped into solvents such as CCl₄, ethanol, or 0.2% aqueous NaOH. Infrared analysis indicated that most of the oxidized layer was eliminated from the polymer surface by solvent dipping and that the degraded products contained a substantial proportion of ? CH₂? groups. It is suggested that the bumps are caused by the migration of low molecular weight degradation products to charged areas of the polymer surface.     

Surface crosslinking of high‐density polyethylene beads in a modified plasma reactor

High‐density polyethylene (HDPE) beads were successfully surface‐crosslinked in a modified plasma reactor. The modified plasma reactor treats large amounts of beads, which are uniformly surface‐crosslinked. In this study, effects of the gas pressure, radio‐frequency (RF) power, and the treatment time on the degree of surface crosslinking were systematically investigated. Degree of surface crosslinking was measured by solvent extraction method (boiling xylene method, BXM). The gel content of plasma‐treated HDPE increases from 0.0 to 1.05% within 10 min at 100 mTorr, 200 W. FTIR and DSC analyses show that the crosslinked layer after plasma treatment is limited only at HDPE surface without changing the bulk thermal property of HDPE. Through the analysis of FTIR, it was confirmed that main peaks corresponding to CH₂ bands were decreased and two peaks corresponding to CF₂ and CF₃ were observed after plasma surface modification. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2921–2929, 2002; DOI 10.1002/app.10295     

Adhesion of copper to poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) surfaces modified by vacuum UV photo-oxidation downstream from Ar microwave plasma

Poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) surfaces were exposed to vacuum UV (VUV) photo-oxidation downstream from Ar microwave plasma. The modified surfaces showed the following: (1) an improvement in wettability as observed by water contact angle measurements; (2) surface roughening; (3) defluorination of the surface; and (4) incorporation of oxygen as CF—O—CF₂, CF₂—O—CF₂ and CF—O—CF₃ moieties. With long treatment times, a cohesive failure of copper sputter-coated onto the modified surface occurred within the modified FEP and not at the Cu–FEP interface.     

Growth of microcrystalline and nanocrystalline diamond films by microwave plasmas in a gas mixture of 1% methane/5% hydrogen/94% argon

Well-faceted microcrystalline diamond (MCD) films were deposited along with nanocrystalline diamond (NCD) films on the same substrate by a microwave plasma in the gas mixture of 1% CH₄+5% H₂+94% Ar. This was achieved by forcing a microwave plasma ball generated at 170 torr gas pressure to touch a silicon substrate that was pre-seeded by nanocrystalline diamond powder resulting in a high concentration of atomic hydrogen on the surface of growing diamond. Previously reported compositional mapping of the argon–methane–hydrogen system for MCD and NCD growth was not valid in this process parameter space. The non-uniform concentrations of atomic hydrogen and carbon containing radicals such as C₂ as well as varied local substrate temperature resulted in the simultaneous deposition of well-faceted MCD films in some areas with nanograined NCD films in others. Dilution of methane/hydrogen microwave plasmas by as much as 94% of argon alone could not suppress the growth of MCD.     

Plasma modification on a Nafion membrane for direct methanol fuel cell applications

This research focuses on Nafion modification using plasma techniques for direct methanol fuel cell applications. The results indicated the both argon (Ar) and carbon tetrafluoride (CF₄) plasma treatments modified the Nafion surface substantially without altering the bulk properties. The Nafion surface exposed to CF₄ plasma resulted in a more hydrophobic layer and an even lower MeOH permeability than the Ar-treated membrane. The plasma operating conditions using CF₄ were optimized by utilizing an experimental design. The minimum MeOH permeability was reduced by 74%. The conductivity was 1–2×10^-3 S/cm throughout the entire experimental range. Suppressed MeOH permeability can be achieved while maintaining the proton conductivity at a satisfactory level by adjusting the plasma operating conditions.     

A new approach for selective surface modification of fluoropolymers by remote plasmas

Ethylene‐co‐tetrafluoroethylene (ETFE) and poly (vinylidene fluoride) (PVDF) films were exposed to the remote Ar, H₂, and O₂ plasmas. The modified polymer surfaces were characterized by X‐ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and contact angle measurement. The plasma exposure led to weight loss and changes in the chemical composition on the polymer surface. Selective surface modification of fluoropolymers introduces various functional groups without altering the bulk properties. The results may be summarized as follows: the remote hydrogen plasma was the most effective in alternation from C? F to C? H (abstraction of fluorine). On the other hand, the remote oxygen plasma was unfavorable to abstract fluorine atoms, but effective in dehydrogenation (abstraction of hydrogen). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1012–1020, 2004     

Graft polymerization of octafluoropentyl acrylate on polycaproamide thread

Octafluoropentyl acrylate [H(CF₂CF₂)₂CH₂‐ C(O)CH?CH₂] and polycaproamide (PA‐6) thread were copolymerized with a tert‐butyl hydroperoxide initiator. The fluorine content of the thread was 0.87–1.33% after copolymerization. The creation of ester polyfluorinated alkyl groups on the end of the polyamide macromolecules by the homolytical substitution of hydrogen atoms in the α‐CH₂? group of the ? HN? CH₂? (CH₂)₄? C(O)? chain led to an increase in the tensile strength of the PA‐6 thread. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4028–4029, 2006     

Introduction of amino functionalities on ethylene-co-tetrafluoroethylene film surfaces by NH3 plasmas

In order to form active sites for grafting amino groups, a predominant elimination of fluorine atoms from fluoropolymers such as poly(tetrafluoroethylene), ethylene-co-tetrafluoroethylene co-polymer (ETFE) and poly(vinylidene fluoride) was carried out using the plasma irradiation technique, and the possibility that amino functional groups could be formed on the fluoropolymer surfaces was investigated. The NH₃ plasma irradiation led to considerable elimination of fluorine atoms from the fluoropolymers, as well as grafting of nitrogen functionalities. The formation of nitrogen-containing groups was strongly influenced by the magnitude of the W/FM parameter, and the NH₃ plasma operated at a low W/FM parameter of 79 MJ/kg was found to be preferable for the surface modification process. XPS spectra for the NH₃ plasma-modified surfaces showed that the NH₃ plasma attacked predominantly CF₂—CF₂ sequences rather than CH₂—CH₂ sequences in the ETFE polymer. The primary amino groups formed on the ETFE film surfaces were determined by fluorescence measurements. The concentration of the amino groups formed on the surfaces was not constant but varied according to the W/FM parameter. NH₃ plasma operated at a low W/FM parameter of 79 MJ/kg was found to be preferable in grafting amino groups on the ETFE film surfaces.