Effect of Catalyst Supports on Water‐Gas Shift Reaction at Ultrahigh Temperatures Using Syngas

Monometallic and bimetallic catalysts (Pt, Ni, and Pt‐Ni) with single support (Al₂O₃, TiO₂) and composite support (CeO₂/Al₂O₃, CeO₂/TiO₂) were prepared and tested for water‐gas shift reaction in a tubular quartz reactor. Syngas and steam with different steam‐to‐carbon ratios served as feedstock. The operating pressure was fixed while the reaction temperature was varied. The measured results indicated that the monometallic Ni/Al₂O₃ catalyst exhibits the lowest CO conversion and H₂ yield as compared with other catalysts. About the same CO conversion can be obtained from Pt and Pt‐Ni catalysts with single or composite support. However, higher H₂ yield can be achieved from the TiO₂‐supported catalyst compared with those supported by Al₂O₃. The experimental data also indicated that good thermal stability can be reached for the Pt‐based catalysts studied.     

A Novel Catalyst Pt/CoAl2O4/Al2O3 for Combination CO2 Reforming and Partial Oxidation of CH4

Pt/CoAl₂O₄/Al₂O₃, Pt/CoO_x/Al₂O₃, CoAl₂O₄/Al₂O₃ and CoO_x/Al₂O₃ catalysts were studied for combination CO₂ reforming and partial oxidation of CH₄. The results indicate that Pt/CoAl₂O₄/Al₂O₃ is the most effective, and XRD results indicate that Pt species are well dispersed over the Pt/CoAl₂O₄/Al₂O₃. High dispersion is related to the presence of CoAl₂O₄, formed during calcining at high temperature before Pt addition. In the presence of Pt, CoAl₂O₄ in the catalyst could be reduced partially at 973 K. Based on these results, it appears that zerovalent platinum with high dispersion and zerovalent cobalt resulting from CoAl₂O₄ reduction are responsible for high activity in the Pt/CoAl₂O₄/Al₂O₃ catalyst.     

CO Adsorbed Infrared Spectroscopy Study of Ni/Al2O3 Catalyst for CO2 Reforming of Methane

CO adsorbed infrared spectroscopy study was conducted in this work in order to better understand the significantly improved anti-coke performance of Ni/Al₂O₃ catalyst obtained via argon glow discharge plasma treatment. The present study revealed a significant decrease of linear to bridge (L/B) adsorbed CO for glow discharge plasma treated Ni/Al₂O₃, compared to that for untreated Ni/Al₂O₃, indicating an enhancement of close packed plane concentration. This structure change leads to lower methane turnover frequency (TOF) and better balance of carbon formation-gasification, resulting in better anti-coke property of Ni/Al₂O₃ for CO₂ reforming of methane.     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Promoting effect of Pt addition to Ni/CeO2/Al2O3 catalyst for steam gasification of biomass

The modification of Ni/CeO₂/Al₂O₃ with Pt can make the activation by H₂ reduction unnecessary, and this indicates that the Pt/Ni/CeO₂/Al₂O₃ catalyst can be activated automatically by the compounds contained in tar. This can be explained by the enhancement of the Ni reducibility by the addition of Pt. The results of the temperature programmed reduction with H₂ also support this enhancement. Furthermore, the addition of 0.1% Pt to Ni/CeO₂/Al₂O₃ (4 wt% Ni, 30 wt% CeO₂) enhanced the performance in the steam gasification of biomass, compared to Ni/Al₂O₃ and Ni/CeO₂/Al₂O₃ in terms of low tar yield and high gas yield. This can be related to the Pt–Ni alloy formation indicated by the extended X-ray absorption fine structure analysis.     

Sintering‐induced aromatization during n‐heptane reforming on Pt/Al2O3 catalysts

A platinum/alumina catalyst was sintered in oxygen and hydrogen atmospheres using two metal loadings of the catalyst: 0.3% Pt and 0.6% Pt. After sintering, the aromatization selectivity was investigated with the reforming of n‐heptane as the model reaction at a temperature of 500 °C and a pressure of 391.8 kPa. The primary products of n‐heptane reforming on the fresh platinum catalysts were methane and toluene, with subsequent conversion of benzene from toluene demethylation. To induce sintering, the catalysts were treated with oxygen at a flow rate of 60 mL min^?1, pressure of 195.9 kPa and temperatures between 500 and 800 °C. The 0.3% Pt/Al₂O₃ catalyst exhibited enhanced aromatization selectivity at various sintering temperatures while the 0.6% Pt/Al₂O₃ catalyst was inherently hydrogenolytic. The fact that aromatization was absent on the 0.6% Pt/Al₂O₃ catalyst was attributed to the presence of surface structures with dimensionality between two and three as opposed to essentially 2‐D structures on the 0.3% Pt/Al₂O₃ catalyst surface. On the 0.3% Pt/Al₂O₃ catalyst, the reaction product ranged from only toluene at a 500 °C sintering temperature to predominantly cracked product at a sintering temperature of 650 °C and no reaction at 800 °C. For sintering at about 650 °C, subsequent conversion of n‐heptane was complete and dropped thereafter. The turnover number was observed to change from 0.07 to 2.26 s^?1 as the dispersion changed from 0.33 to 0.09. The Koros–Nowark (K–N) test was used to check for the presence of internal diffusional incursions and Boudart's criterion was used for structural sensitivity determination. The K–N test indicated the absence of diffusional resistances while n‐heptane reforming was found to be structure sensitive on the Pt/Al₂O₃ catalyst. Copyright © 2006 Society of Chemical Industry     

The role of nickel in pyridine hydrodenitrogenation over NiMo/Al2O3

Al₂O₃ supported Mo, Ni, and NiMo/Al₂O₃ catalysts with various Ni contents were prepared to investigate the role of Ni as a promoter in a NiMo bimetallic catalyst system. The hydrodenitrogenation (HDN) reaction of pyridine as a catalytic probe was conducted over these catalysts under the same reaction conditions and the catalysts were characterized using BET surface area measurement, infrared spectroscopy, temperature programmed reduction, DRS and ESR. According to the results of reaction experiments, the NiMo/Al₂O₃ catalyst showed higher activity than Mo/Al₂O₃ catalyst in the HDN reaction and particularly the one with atomic ratio [Ni/(Ni+Mo)]=0.3 showed the best activity for the HDN of pyridine. The findings of this study lead us to suggest that the enhancement in the HDN activity with nickel addition could be attributed to the improvement in the reducibility of molybdenum and the formation of Ni-Mo-O phase.     

Investigation of CH4 Reforming with CO2 on Meso-Porous Al2O3-Supported Ni Catalyst

Meso-porous Al₂O₃-supported Ni catalysts exhibited the highest activity, stability and excellent coke-resistance ability for CH₄ reforming with CO₂ among several oxide-supported Ni catalysts (meso-porous Al₂O₃ (Yas1-2, Yas3-8), -Al₂O₃, -Al₂O₃, SiO₂, MgO, La₂O₃, CeO₂ and ZrO₂). The properties of deposited carbons depended on the properties of the supports, and on the meso-porous Al₂O₃-supported Ni catalyst, only the intermediate carbon of the reforming reaction formed. XRD and H₂-TPR analysis found that mainly spinel NiAl₂O₄ formed in meso-porous Al₂O₃ and -Al₂O₃-supported catalysts, while only NiO was detected in -Al₂O₃, SiO₂, CeO₂, La₂O₃ and ZrO₂ supports. The strong interaction between Ni and meso-porous Al₂O₃ improved the dispersion of Ni, retarded its sintering and improved the activated adsorption of CO₂. The coking reaction via CH₄ temperature-programed decomposition indicated that meso-porous Al₂O₃-supported Ni catalysts were less active for carbon formation by CH₄ decomposition than Ni/-Al₂O₃ and Ni/-Al₂O₃.     

Deterioration Mode of Barium-Containing NOx Storage Catalyst

Barium-containing NO _x storage catalyst showed serious deactivation under thermal exposure at high temperatures. To elucidate the thermal deterioration of the NO _x storage catalyst, four types of model catalyst, Pt/Al₂O₃, Ba/Al₂O₃, Pt–Ba/Al₂O₃, and a physical mixture of Pt/Al₂O₃ + Ba/Al₂O₃ were prepared and their physicochemical properties such as BET, NO TPD, TGA/DSC, XRD, and XPS were evaluated while the thermal aging temperature was increased from 550 to 1050°C. The fresh Pt–Ba/Al₂O₃ showed a sorption capacity of 3.35 wt%/g-cat. but the aged one revealed a reduced capacity of 2.28 wt%/g-cat. corresponding to 68% of the fresh one. It was found that this reduced sorption capacity was directly related to the deterioration of the NO _x storage catalyst by thermal aging. The Ba on Ba/Al₂O₃ and Pt–Ba/Al₂O₃ catalysts began to interact with alumina to form Ba–Al solid alloy above 600°C and then transformed into stable BaAl₂O₄ having a spinel structure. However, no phase transition was observed in the Pt/Al₂O₃ catalyst having no barium component, even after aging at 1050°C.     

Dehydrogenation of Propane on Pt or PtSn Catalysts with Al2O3 or SBA-15 Support

Dehydrogenation of propane on Pt or PtSn catalyst over Al₂O₃ or SBA-15 support was investigated. The catalysts were characterized by CO-pulse chemisorption, thermogravimetry, temperature-programmed-reduction of H₂, and diffuse reflectance infrared Fourier transform spectroscopy of absorbed CO. The results show that the platinum species is in oxidation state in the catalyst on Al₂O₃ support, so the catalyst must be reduced in H₂ before dehydrogenation reaction. Addition of Sn improves the Pt dispersion, but the catalyst deactivates rapidly because of the coke formation. The interaction of Pt and Al₂O₃ is strong. On SBA-15 support, the platinum species is completely reduced to Pt⁰ in the calcination process, so the reduction is not needed. Addition of Sn improves the activity and selectivity of the catalyst. The interaction of Pt and SBA-15 is weak, so it is easy for Pt particles to sinter.     

Highly Active and Selective Nickel–Platinum Catalyst for the Low Temperature Hydrogenation of Maleic Anhydride to Succinic Anhydride and Synthesis of Succinic Acid at 40 °C

Abstract  

PtNi bimetallic and Ni monometallic catalysts supported on HY–Al₂O₃, HX–Al₂O₃, ZSM-5–Al₂O₃, USY–Al₂O₃, Beta–Al₂O₃ and Al₂O₃ were prepared and evaluated for the hydrogenation of maleic anhydride in the temperature range of 40–150 °C. Results from flow reactor studies showed that supports strongly affected the catalytic properties of different bimetallic and monometallic catalysts. The results showed that the HY–Al₂O₃ support exhibited the highest activity and selectivity. Using NiPt/Al₂O₃–HY catalyst and performing the reaction, it was possible to carry out the lowest reaction temperature ever carried at 100% conversion. Adding a small amount of Pt (0.5) to the Ni (5%)/Al₂O₃–HY catalyst that is effective for increasing the selectivity and activity. We also found that PtNi is an efficient catalyst for the one-pot conversion of maleic acid into succinic acid with 100% conversion at 40 °C.     

Reductive amination of ethanol to ethylamines over Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

Ni(x)/Al₂O₃ (x=wt%) catalysts with Ni loadings of 5–25 wt% were prepared via a wet impregnation method on an γ-Al₂O₃ support and subsequently applied in the reductive amination of ethanol to ethylamines. Among the various catalysts prepared, Ni(10)/Al₂O₃ exhibited the highest metal dispersion and the smallest Ni particle size, resulting in the highest catalytic performance. To reveal the effects of reaction parameters, a reductive amination process was performed by varying the reaction temperature (T), weight hourly space velocity (WHSV), and NH₃ and H₂ partial pressures in the reactions. In addition, on/off experiments for NH₃ and H₂ were also carried out. In the absence of NH₃ in the reactant stream, the ethanol conversion and selectivities towards the different ethylamine products were significantly reduced, while the selectivity to ethylene was dominant due to the dehydration of ethanol. In contrast, in the absence of H₂, the selectivity to acetonitrile significantly increased due to dehydrogenation of the imine intermediate. Although a small amount of catalyst deactivation was observed in the conversion of ethanol up to 10 h on stream due to the formation of nickel nitride, the Ni(10)/Al₂O₃ catalyst exhibited stable catalytic performance over 90 h under the optimized reaction conditions (i.e., T=190 °C, WHSV=0.9 h^?1, and EtOH/NH₃/H₂ molar ratio=1/1/6).     

A New Catalyst for Selective Oxidation of CO in H2: Part 1, Activation by Depositing a Large Amount of FeO x on Pt/Al2O3 and Pt/CeO2 Catalysts

1% Pt/Al₂O₃ and 1% Pt/CeO₂ are markedly activated by the deposition of a large quantity of FeO _x , about 100 wt% in Fe with respect to the supports. In contrast, the activity of a Ru/Al₂O₃ catalyst was completely suppressed by the deposition of FeO _x , but a Ru-Pt/Al₂O₃ was markedly activated by the FeO _x . The activation depends on the sequence of the deposition, that is, no pronounced activation was observed on the Pt supported on a FeO _x /Al₂O₃ as well as on the Pt codeposited with a small amount of Fe on Al₂O₃, that is, the activity was almost equal to that of the Pt/Al₂O₃. The XPS analysis of the Pt/CeO₂ and FeO _x /Pt/CeO₂ proved that the Pt is effectively covered with the FeO _x . Selectivity for the oxidation of CO in H₂ was also improved on the FeO _x /Pt/Al₂O₃ and FeO _x /Pt/CeO₂ catalysts and it is rather independent of the conversion. In conformity with the feature of the FeO _x /Pt/Al₂O₃ and FeO _x /Pt/CeO₂ catalysts, we deduced that the deposited FeO _x is activated by the Pt and the FeO _x is responsible for the selective oxidation of CO.     

Synergetic effect of combined use of Cu–ZnO–Al2O3 and Pt–Al2O3 for the steam reforming of methanol

Commercial Cu–ZnO–Al₂O₃ catalysts are used widely for steam reforming of methanol. However, the reforming reactions should be modified to avoid fuel cell catalyst poisoning originated from carbon monoxide. The modification was implemented by mixing the Cu–ZnO–Al₂O₃ catalyst with Pt–Al₂O₃ catalyst. The Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalyst mixture created a synergetic effect because the methanol decomposition and the water–gas shift reactions occurred simultaneously over nearby Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalysts in the mixture. A methanol conversion of 96.4% was obtained and carbon monoxide was not detected from the reforming reaction when the Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalyst mixture was used.     

Ultra-flexible Al2O3 fibers: A novel catalyst support material for sustainable catalysis

Flexible aluminum oxide (Al₂O₃) fibers were prepared by the blow spinning method and their potential as a high-temperature catalyst support was investigated. The synthesized Al₂O₃ fibers exhibited remarkable flexibility in both mechanical compression and recovery tests, which remained intact in a wide temperature range from −196 °C to 1200 °C. Moreover, their low thermal conductivity of 0.030 W K⁻¹∙m⁻¹, demonstrated an outstanding thermal insulation. Subsequently, nickel nanoparticles were uniformly distributed on the surface of the Al₂O₃ fibers as a self-supporting catalyst using a conventional impregnation method. The resulting self-supporting Ni/Al₂O₃ catalyst demonstrated remarkable thermo-catalytic performance and re-activation capability at high temperatures for thermocatalytic reaction of dry reforming of methane (DRM). Our findings highlight the potential of pure Al₂O₃ flexible fibers as a versatile material for various industrial applications, including high-temperature catalysis.     

Effect of SO2 on NOx reduction by ethanol over Ag/Al2O3 catalyst

A new Ag/Al₂O₃ catalyst for removing NO_x in diesel engine exhaust gas was developed. The influence of SO₂ on the reduction of lean NO_x by ethanol over the Ag/Al₂O₃ catalyst was evaluated in simulated diesel exhaust and characterized using TPD, XRD, XPS, SEM and BET measurements. The Ag/Al₂O₃ catalyst was highly active for the reduction of NO_x with ethanol in the presence of SO₂ although the reduction of NO_x is suppressed at lower temperatures. The activity for NO_x reduction is high even on the Ag/Al₂O₃ catalyst exposed to a SO₂ (200 ppm)/O₂ (10%)/H₂O (10%) flow for 20 h at 723 K and comparable to that on the fresh Ag/Al₂O₃ catalyst. No crystallized Ag metal and Ag compounds were formed by the SO₂/O₂/H₂O exposure. On the other hand, crystallized Ag₂SO₄ was easily formed when the Ag/Al₂O₃ catalyst was exposed to a SO₂ (200 ppm)/O₂ (10%)/NO (800 ppm)/H₂O (10%) flow for 10 h at 723 K. XRD, SEM and XPS studies showed that the formation of crystallized Ag₂SO₄ results in growing of Ag particles in larger size and lowering the surface content of Ag particles. In addition, the specific surface area of the Ag/Al₂O₃ catalyst decreases from 221 to 193 m²/g. Although the dispersion of Ag particles was decreased by the formation of Ag₂SO₄, the activity for the reduction of lean NO_x was, remarkably, not affected. This suggests that the Ag–alumina sites created by the Ag₂SO₄ formation are still active for the lean catalytic reduction of NO_x. This revised version was published online in July 2006 with corrections to the Cover Date.     

Hydrotreating of Heavy Gas Oil Derived from Athabasca Bitumen Over Co–Mo/γ-Al2O3 Catalyst Prepared by Sonochemical Method

Co–Mo/γ-Al₂O₃ oxide containing 9.8 wt% Mo and 2.9 wt% Co was prepared by high-intensity ultrasonic irradiation of Mo(CO)₆, Co₂(CO)₈, and γ-Al₂O₃ in decahydronapthalene under air flow. The oxidic Co–Mo catalyst thus formed was characterized by elemental analysis, BET N₂ adsorption and XRD. The surface sites on the sulfided Co–Mo/γ-Al₂O₃ catalyst were characterized by infrared spectroscopy of CO adsorption. Hydrodenitrogenation (HDN) and hydrodesulfurization (HDS) activities were evaluated for heavy gas oil derived from Athabasca bitumen in a trickle bed reaction system using the following conditions: temperatures ranging from 370 to 400 °C, a pressure of 8.8 MPa, a liquid hourly space velocity of 1 h⁻¹, and a H₂/feed ratio of 600 ml/ml. The dispersion, nature of active sites and hydrotreating activity of this catalyst were compared with the conventionally prepared Co–Mo/γ-Al₂O₃ catalyst containing similar wt% of Mo and Co. The Co–Mo catalyst prepared by sonochemical method has higher HDN and HDS rate constants than the conventional catalyst due to an improved dispersion of MoS₂.     

Dehydrogenation of ethylbenzene to styrene over Fe2O3/Al2O3 catalysts in the presence of carbon dioxide

An Fe₂O₃ (10 wt%)/Al₂O₃ (90 wt%) catalyst prepared by a coprecipitation method was found to be effective for dehydrogenation of ethylbenzene to produce styrene in the presence of CO₂ instead of steam used in commercial processes. The dehydrogenation of ethylbenzene over the catalyst in the presence of CO₂ was considered to proceed both via a one-step pathway and via a two-step pathway. CO₂ was found to suppress the deactivation of the catalyst during the dehydrogenation of ethylbenzene. This revised version was published online in July 2006 with corrections to the Cover Date.     

V-promoted Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst for synthetic natural gas (SNG) production: Catalyst preparation methodologies

The effect of preparation method on the catalytic performance of V-promoted Ni/Al₂O₃ catalysts for synthetic natural gas (SNG) production via CO methanation has been investigated. The Ni-V/Al₂O₃ catalysts were prepared by co-impregnation (CI) method, deposition precipitation (DP) method as well as two sequential impregnation (SI) methods with different impregnation sequence. Among the prepared catalysts, the one prepared by CI method exhibited the best catalytic performance due to its largest H₂ uptake and highest metallic Ni dispersion. In a 91h-lifetime test, this catalyst showed high stability at high temperature and weight hourly space velocity. This work demonstrates that the catalytic performance of the V-promoted Ni/Al₂O₃ catalysts can be improved by carefully controlling the preparation method/conditions.     

Treatment of Volatile Organic Compounds with a Pt/Co3O4‐CeO2 Catalyst

For emission control of volatile organic compounds (VOC), e.g., in the painting and printing industries, conventional Pt/Al₂O₃ and Co₃O₄‐CeO₂ catalysts are used. On the Pt/Al₂O₃ catalyst, aromatic hydrocarbons containing a benzene ring such as toluene can be oxidized at a lower complete oxidation temperature than on Co₃O₄‐CeO₂, under typical treatment conditions. However, ethyl acetate and isopropyl alcohol can be oxidized at a lower complete oxidation temperature on Co₃O₄‐CeO₂ than on Pt/Al₂O₃. In this study, platinum was directly supported on Co₃O₄‐CeO₂. Using chloroplatinic acid, the platinum cohered and the catalytic activity did not improve. But when the platinum was supported using platinum colloid coated with dispersant, high‐dispersion support of the platinum on the Co₃O₄‐CeO₂ surface was achieved, and toluene, ethyl acetate, and isopropyl alcohol could be oxidized at less than 250 °C.