Mechanically-Guided Structural Designs in Stretchable Inorganic Electronics

Over the past decade, the area of stretchable inorganic electronics has evolved very rapidly, in part because the results have opened up a series of unprecedented applications with broad interest and potential for impact, especially in bio-integrated systems. Low modulus mechanics and the ability to accommodate extreme mechanical deformations, especially high levels of stretching, represent key defining characteristics. Most existing studies exploit structural material designs to achieve these properties, through the integration of hard inorganic electronic components configured into strategic 2D/3D geometries onto patterned soft substrates. The diverse structural geometries developed for stretchable inorganic electronics are summarized, covering the designs of functional devices and soft substrates, with a focus on fundamental principles, design approaches, and system demonstrations. Strategies that allow spatial integration of 3D stretchable device layouts are also highlighted. Finally, perspectives on the remaining challenges and open opportunities are provided.     

Mechanics of stretchable batteries and supercapacitors

The last decade has witnessed fast developments and substantial achievements that have been shaping the field of stretchable electronics. Due to a persistent need of equally stretchable power sources, especially for some emerging bio-integrated applications enabled by this unusual class of electronics, stretchable energy storage systems have been attracting increasing attentions in the past few years. This article reviews the mechanics of stretchable batteries and supercapacitors that are enabled by novel structural designs of hard and soft components, involving four representative strategies (i.e., wavy, wrinkled design, origami design, serpentine bridge-island design, and fractal inspired bridge-island design). The key mechanics of each strategy is summarized, with focuses on the design concepts, unique mechanical behaviors, and analytical/computational models that guide the design optimization. Finally, some perspectives are provided on the remaining challenges and opportunities for future research.     

Stretchable and Tunable Microtectonic ZnO‐Based Sensors and Photonics

The concept of realizing electronic applications on elastically stretchable “skins” that conform to irregularly shaped surfaces is revolutionizing fundamental research into mechanics and materials that can enable high performance stretchable devices. The ability to operate electronic devices under various mechanically stressed states can provide a set of unique functionalities that are beyond the capabilities of conventional rigid electronics. Here, a distinctive microtectonic effect enabled oxygen‐deficient, nanopatterned zinc oxide (ZnO) thin films on an elastomeric substrate are introduced to realize large area, stretchable, transparent, and ultraportable sensors. The unique surface structures are exploited to create stretchable gas and ultraviolet light sensors, where the functional oxide itself is stretchable, both of which outperform their rigid counterparts under room temperature conditions. Nanoscale ZnO features are embedded in an elastomeric matrix function as tunable diffraction gratings, capable of sensing displacements with nanometre accuracy. These devices and the microtectonic oxide thin film approach show promise in enabling functional, transparent, and wearable electronics.     

Recent Advances in 1D Stretchable Electrodes and Devices for Textile and Wearable Electronics: Materials,Fabrications, and Applications

Research on wearable electronic devices that can be directly integrated into daily textiles or clothes has been explosively grown holding great potential for various practical wearable applications. These wearable electronic devices strongly demand 1D electronic devices that are light–weight, weavable, highly flexible, stretchable, and adaptable to comport to frequent deformations during usage in daily life. To this end, the development of 1D electrodes with high stretchability and electrical performance is fundamentally essential. Herein, the recent process of 1D stretchable electrodes for wearable and textile electronics is described, focusing on representative conductive materials, fabrication techniques for 1D stretchable electrodes with high performance, and designs and applications of various 1D stretchable electronic devices. To conclude, discussions are presented regarding limitations and perspectives of current materials and devices in terms of performance and scientific understanding that should be considered for further advances.     

An All‐Stretchable‐Component Sodium‐Ion Full Battery

Stretchable energy‐storage devices receive considerable attention due to their promising applications in future wearable technologies. However, they currently suffer from many problems, including low utility of active materials, limited multidirectional stretchability, and poor stability under stretched conditions. In addition, most proposed designs use one or more rigid components that fail to meet the stretchability requirement for the entire device. Here, an all‐stretchable‐component sodium‐ion full battery based on graphene‐modified poly(dimethylsiloxane) sponge electrodes and an elastic gel membrane is developed for the first time. The battery exhibits reasonable electrochemical performance and robust mechanical deformability; its electrochemical characteristics can be well‐maintained under many different stretched conditions and after hundreds of stretching–release cycles. This novel design integrating all stretchable components provides a pathway toward the next generation of wearable energy devices in modern electronics.     

Bio-inspired micro/nanostructures for flexible and stretchable electronics

The remarkable ability of biological systems to sense and adapt to complex environmental conditions has inspired the design of next-generation electronics with advanced functionalities. This review focuses on emerging bio-inspired strategies for the development of flexible and stretchable electronics that can accommodate mechanical deformations and integrate seamlessly with biological systems. We will provide an overview of the practical considerations in the materials and structure designs of flexible and stretchable electronics. Recent progress in bio-inspired pressure/strain sensors, stretchable electrodes, mesh electronics, and flexible energy devices are then discussed, with an emphasis on their unconventional micro/nanostructure designs and advanced functionalities. Finally, current challenges and future perspectives are identified and discussed.

     

Mechanics of curvilinear electronics and optoelectronics

Recent advances in materials, mechanics and fabrication strategies have successfully realized high-performance stretchable electronic and optoelectronic systems that are capable of conformally wrapping onto complex, soft, curvilinear surfaces. This capability enables lots of novel applications that were not possible through conventional electronics that is rigid and flat in nature. In this review, we summarize the advances in mechanics of curvilinear electronics and optoelectronics. Three typical forms of curvilinear systems will be discussed, including fixed hemispherical, tunable hemispherical and general curvilinear shapes. These mechanics models and analyses have shown to be very powerful in design and optimization of such systems, and can also provide important insights to the development of other related systems that combine rigid elements with soft substrates.     

A review on structures,materials and applications of stretchable electrodes

With the rapid development of wearable smart devices,many researchershave carried out in-depth research on the stretchable electrodes.As one of the corecomponents for electronics,the electrode mainly transfers the electrons,which plays animportant role in driving the various electrical devices.The key to the research for thestretchable electrode is to maintain the excellent electrical properties or exhibit theregular conductive change when subjected to large tensile deformation.This articleoutlines the recent progress of stretchable electrodes and gives a comprehensiveintroduction to the structures,materials,and applications,including supercapacitors,lithium-ion batteries,organic light-emitting diodes,smart sensors,and heaters.Theperformance comparison of various stretchable electrodes was proposed to clearly showthe development challenges in this field.We hope that it can provide a meaningfulreference for realizing more sensitive,smart,and low-cost wearable electrical devices inthe near future.     

Self-healing flexible/stretchable energy storage devices

During the past decade, flexible/stretchable energy storage devices have garnered increasing attention, with the successful development of wearable electronics. However, due to the repeated deformation accompanied with the electrochemical depletion process, these devices suffer from unavoidable damage, including cracks, crazing, puncture and delamination, which can lead to serious performance degradation or even safety issues. Simultaneously, inspired by biological organs, self-healing capability is found to be a promising approach to address these issues by restoring the mechanical and electrochemical performance. This review first summarizes the structural design and features of various flexible/stretchable energy storage devices, from 1D to 3D configurations. Then, basic concepts and three self-healing mechanisms, including capsule-based systems, vascular-based systems, and intrinsic healing systems are analyzed along with a brief look at existing applications. Then we review all the important parts of state-of-art flexible/stretchable self-healing supercapacitors and batteries including electrodes, electrolytes, substrates and encapsulation. Moreover, a detailed evaluation of methodologies for flexibility, stretchability and self-healing capabilities are described in detail. Finally, the critical challenges and prospects of future promising solutions for self-healing flexible/stretchable energy storage devices or even electronics are provided.     

Stretchable Organic Semiconductor Devices

Stretchable electronics are essential for the development of intensely packed collapsible and portable electronics, wearable electronics, epidermal and bioimplanted electronics, 3D surface compliable devices, bionics, prosthesis, and robotics. However, most stretchable devices are currently based on inorganic electronics, whose high cost of fabrication and limited processing area make it difficult to produce inexpensive, large‐area devices. Therefore, organic stretchable electronics are highly attractive due to many advantages over their inorganic counterparts, such as their light weight, flexibility, low cost and large‐area solution‐processing, the reproducible semiconductor resources, and the easy tuning of their properties via molecular tailoring. Among them, stretchable organic semiconductor devices have become a hot and fast‐growing research field, in which great advances have been made in recent years. These fantastic advances are summarized here, focusing on stretchable organic field‐effect transistors, light‐emitting devices, solar cells, and memory devices.     

Biofriendly,Stretchable, and Reusable Hydrogel Electronics as Wearable Force Sensors

The ever‐growing overlap between stretchable electronic devices and wearable healthcare applications is igniting the discovery of novel biocompatible and skin‐like materials for human‐friendly stretchable electronics fabrication. Amongst all potential candidates, hydrogels with excellent biocompatibility and mechanical features close to human tissues are constituting a promising troop for realizing healthcare‐oriented electronic functionalities. In this work, based on biocompatible and stretchable hydrogels, a simple paradigm to prototype stretchable electronics with an embedded three‐dimensional (3D) helical conductive layout is proposed. Thanks to the 3D helical structure, the hydrogel electronics present satisfactory mechanical and electrical robustness under stretch. In addition, reusability of stretchable electronics is realized with the proposed scenario benefiting from the swelling property of hydrogel. Although losing water would induce structure shrinkage of the hydrogel network and further undermine the function of hydrogel in various applications, the worn‐out hydrogel electronics can be reused by simply casting it in water. Through such a rehydration procedure, the dehydrated hydrogel can absorb water from the surrounding and then the hydrogel electronics can achieve resilience in mechanical stretchability and electronic functionality. Also, the ability to reflect pressure and strain changes has revealed the hydrogel electronics to be promising for advanced wearable sensing applications.     

Design of two-dimensional horseshoe layout for stretchable electronic systems

Using appropriate layout in the design of the stretchable electronics is very important, since the optimized layout is capable of making the electronic system stretchable and maintaining the electrical performance and structural reliability. In this paper, a unit cell model with periodic boundary condition is proposed to investigate the stretchability and optimize the structure of the stretchable electronic systems with the 2D “horseshoe” layout. Unlike the monotonous trends in the cases of the “wavy”, “mesh”, and 1D “horseshoe” layout, each impact factor (metal wire thickness, metal wire width, eccentric angle) has an optimized value for the stretchability to reach its maximum. To comprehensively investigate the influence of these impact factors on the stretchability, we employ the response surface method and obtain the quadratic response surface function to mathematically explore the relationship between these impact factors and the stretchability of interest. The response surface method proposes an optimal design of the 2D “horseshoe” layout for the maximum stretchability, which agrees well with the finite element simulations results. The findings here provide a more programmable scheme and can be useful in formulating designs for the stretchable electronic systems.     

Mechanics for stretchable sensors

In the past decade, high performance stretchable sensors have found many exciting applications including epidermal and in vivo monitors, minimally invasive surgical tools, as well as deployable structure health monitors (SHM). Although wafer based electronics are known to be rigid and planar, recent advances in manufacture and mechanics have made intrinsically stiff and brittle inorganic electronic materials stretchable and compliant. This review article summarizes the most recent mechanics studies on stretchable sensors composed of ceramic and metallic functional materials. The discussion will focus around the most popular “island plus serpentine” design where active electronic or sensing components are housed on an array of isolated, micro-scale islands which are interconnected by electrically conductive, stretchable, serpentine thin films. The mechanics of polymer supported islands, freestanding serpentines, and polymer supported serpentines will be introduced. The effects of feature geometry and polymer substrate on the stretchability, compliance, as well as functionality of the sensor system will be discussed in details. The tradeoff between mechanics and functionality gives rise to the challenge of simultaneously optimizing the structure and performance of stretchable sensors.     

Stretchable Motion Memory Devices Based on Mechanical Hybrid Materials

Animals possess various functional systems such as sensory, nervous, and motor systems, which show effective cooperation in order to realize complicated and intelligent behaviors. This inspires rational designs for the integration of individual electronic devices to exhibit a series of functions, such as sensing, memory, and feedback. Inspired by the fact that humans can monitor and memorize various body motions, a motion memory device is developed to mimic this biological process. In this work, mechanical hybrid substrates are introduced, in which rigid memory devices and stretchable strain sensors are integrated into a single module, which enables them to work cooperatively in the wearable state. When attached to the joints of limbs, the motion memory device can detect the deformations caused by limb motions and simultaneously store the corresponding information in the memory device. This work would be valuable in materials design and electronics technology toward the realization of wearable and multifunctional electronic modules.     

Design of Novel Wearable,Stretchable, and Waterproof Cable‐Type Supercapacitors Based on High‐Performance Nickel Cobalt Sulfide‐Coated Etching‐Annealed Yarn Electrodes

Rapid advances in functional electronics bring tremendous demands on innovation toward effective designs of device structures. Yarn supercapacitors (SCs) show advantages of flexibility, knittability, and small size, and can be integrated into various electronic devices with low cost and high efficiency for energy storage. In this work, functionalized stainless steel yarns are developed to support active materials of positive and negative electrodes, which not only enhance capacitance of both electrodes but can also be designed into stretchable configurations. The as‐made asymmetric yarn SCs show a high energy density of 0.0487 mWh cm^?2 (10.19 mWh cm^?3) at a power density of 0.553 mW cm^?2 (129.1 mW cm^?3) and a specific capacitance of 127.2 mF cm^?2 under an operating voltage window of 1.7 V. The fabricated SC is then made into a stretchable configuration by a prestraining‐then‐releasing approach using polydimethylsiloxane (PDMS) tube, and its electrochemical performance can be well maintained when stretching up to a high strain of 100%. Moreover, the stretchable cable‐type SCs are stably workable under water‐immersed condition. The method opens up new ways for fabricating flexible, stretchable, and waterproof devices.     

Ultrastretchable Conductor Fabricated on Skin‐Like Hydrogel–Elastomer Hybrid Substrates for Skin Electronics

Printing technology can be used for manufacturing stretchable electrodes, which represent essential parts of wearable devices requiring relatively high degrees of stretchability and conductivity. In this work, a strategy for fabricating printable and highly stretchable conductors are proposed by transferring printed Ag ink onto stretchable substrates comprising Ecoflex elastomer and tough hydrogel layers using a water‐soluble tape. The elastic modulus of the produced hybrid film is close to that of the hydrogel layer, since the thickness of Ecoflex elastomer film coated on hydrogel is very thin (30 µm). Moreover, the fabricated conductor on hybrid film is stretched up to 1780% strain. The described transfer method is simpler than other techniques utilizing elastomer stamps or sacrificial layers and enables application of printable electronics to the substrates with low elastic moduli (such as hydrogels). The integration of printed electronics with skin‐like low‐modulus substrates can be applied to make wearable devices more comfortable for human skin.     

Energy Harvesters for Wearable and Stretchable Electronics: From Flexibility to Stretchability

The rapid advancements of wearable electronics have caused a paradigm shift in consumer electronics, and the emerging development of stretchable electronics opens a new spectrum of applications for electronic systems. Playing a critical role as the power sources for independent electronic systems, energy harvesters with high flexibility or stretchability have been the focus of research efforts over the past decade. A large number of the flexible energy harvesters developed can only operate at very low strain level (≈0.1%), and their limited flexibility impedes their application in wearable or stretchable electronics. Here, the development of highly flexible and stretchable (stretchability >15% strain) energy harvesters is reviewed with emphasis on strategies of materials synthesis, device fabrication, and integration schemes for enhanced flexibility and stretchability. Due to their particular potential applications in wearable and stretchable electronics, energy‐harvesting devices based on piezoelectricity, triboelectricity, thermoelectricity, and dielectric elastomers have been largely developed and the progress is summarized. The challenges and opportunities of assembly and integration of energy harvesters into stretchable systems are also discussed.     

Recent Advances in Transparent Electronics with Stretchable Forms

Advances in materials science and the desire for next‐generation electronics have driven the development of stretchable and transparent electronics in the past decade. Novel applications, such as smart contact lenses and wearable sensors, have been introduced with stretchable and transparent form factors, requiring a deeper and wider exploration of materials and fabrication processes. In this regard, many research efforts have been dedicated to the development of mechanically stretchable, optically transparent materials and devices. Recent advances in stretchable and transparent electronics are discussed herein, with special emphasis on the development of stretchable and transparent materials, including substrates and electrodes. Several representative examples of applications enabled by stretchable and transparent electronics are presented, including sensors, smart contact lenses, heaters, and neural interfaces. The current challenges and opportunities for each type of stretchable and transparent electronics are also discussed.     

Elasticity of Fractal Inspired Interconnects

The use of fractal‐inspired geometric designs in electrical interconnects represents an important approach to simultaneously achieve large stretchability and high aerial coverage of active devices for stretchable electronics. The elastic stiffness of fractal interconnects is determined analytically in this paper. Specifically, the elastic energy and the tensile stiffness for an order n fractal interconnect of arbitrary shape are obtained, and are verified by the finite element analysis and experiments.     

3D-Printed Silicone Substrates as Highly Deformable Electrodes for Stretchable Li-Ion Batteries

Stretchable energy storage devices receive a considerable attention at present due to their growing demand for powering wearable electronics. A vital component in stretchable energy storage devices is its electrode which should endure a large and repeated number of mechanical deformations during its prolonged use. It is crucial to develop a technology to fabricate highly deformable electrode in an easy and an economic manner. Here, the fabrication of stretchable electrode substrates using 3D-printing technology is reported. The ink for fabricating it contains a mixture of sacrificial sugar particles and polydimethylsiloxane resin which solidifies upon thermal curing. The printed stretchable substrate attains a porous structure after leaching the sugar particles in water. The resulting printed porous stretchable substrates are then utilized as electrodes for Li-ion batteries (LIBs) after loading them with electrode materials. The batteries with stretchable electrodes exhibit a decent electrochemical performance comparable to that of the conventional electrodes. The stretchable electrodes also exhibit a stable electrochemical performance under various mechanical deformations and even after several hundreds of stretch/release cycles. This work provides a feasible route for constructing LIBs with high stretchability and enhanced electrochemical performance thereby providing a platform for realizing stretchable batteries for next generation wearable electronics.