Effect of compatibilizer and silane coupling agent on physical properties of ethylene vinyl acetate copolymer/ethylene‐1‐butene copolymer/clay nanocomposite foams

In this study an attempt was made to obtain lower density of ethylene‐vinyl acetate copolymer (EVA)/ethylene‐1‐butene copolymer (EtBC) foams without sacrificing mechanical properties. For this purpose EVA/EtBC/clay nanocomposite foams were prepared. To investigate the effect of compatibilizer and silane coupling agent on the physical properties of the EVA/EtBC/clay foams, maleic anhydride‐grafted EtBC (EtBC‐g‐MAH) and the most commonly used silane coupling agent in rubbers, bis(3‐triethoxysilylpropyl) tetrasulfide (Si‐69) were used in the preparation of EVA/EtBC/clay nanocomposite foams. The formation of EVA/EtBC/clay nanocomposite foams was supported by X‐ray diffraction results. And, using a compatibilzer and silane coupling agent, lower density of EVA/EtBC/clay nanocomposite foams were obtained without sacrificing mechanical properties except compression set. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3259–3265, 2006     

Crystalline morphology and isothermal crystallization kinetics of poly(ethylene terephthalate)/clay nanocomposites

A poly(ethylene terephthalate) (PET)/montmorillonite clay nanocomposite was synthesized via in situ polymerization. Microscopic studies revealed that in an isothermal crystallization process, some crystallites in the nanocomposite initially were rod‐shaped and later exhibited three‐dimensional growth. The crystallites in the nanocomposite were irregularly shaped, rather than spherulitic, being interlocked together without clear boundaries, and they were much smaller than those of neat PET. With Avrami analysis, the isothermal crystallization kinetic parameters (the Avrami exponent and constant) were obtained. The rate constants for the nanocomposite demonstrated that clay could greatly increase the crystallization rate of PET. The results for the Avrami exponent were consistent with the observation of the rodlike crystallites in the PET/clay nanocomposite during the initial stage. Wide‐angle X‐ray scattering and Fourier transform infrared studies showed that, in comparison with neat PET, the crystal lattice parameters and crystallinity of the nanocomposite did not change significantly, whereas more defects may have been present in the crystalline regions of the nanocomposite because of the presence of the clay. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1381–1388, 2004     

Improvement of processability of clay/polylactide nanocomposites by a combinational method: In situ polymerization of L‐lactide and melt compounding of polylactide

A modified clay/polylactide nanocomposite was prepared. The clay was modified by grafting polylactide chains onto the surface of clay. The modified clay was melt‐compounded with a high‐molecular‐weight polylactide matrix. This novel clay/polylactide nanocomposite showed high shear‐thinning behavior when the molecular weight of the grafted poly(L ‐lactide) was rather high. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1664–1669, 2006     

Effects of clay dispersion on the foam morphology of LDPE/clay nanocomposites

Intercalated and exfoliated low‐density polyethylene (LDPE)/clay nanocomposites were prepared by melt blending with and without a maleated polyethylene (PE‐g‐MAn) as the coupling agent. Their morphology was examined and confirmed by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The effects of clay content and dispersion on the cell morphology of nanocomposite foams during extrusion foaming process were also thoroughly investigated, especially with a small amount of clay of 0.05–1.0 wt%. This research shows the optimum clay content for achieving microcellular PE/clay nanocomposite foams blown with supercritical CO₂. It is found that < 0.1 wt% of clay addition can produce the microcellular foam structure with a cell density of > 10⁹ cells/cm³ and a cell size of ～ 5 μm. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2129–2134, 2007     

New method for the synthesis of clay/epoxy nanocomposites

A new liquid–liquid method for the synthesis of epoxy nanocomposites was developed. This new method improved the dispersion and exfoliation of the organoclay in the polymer matrix, thus improving the end‐use properties. The microstructure and physical properties of the clay/epoxy nanocomposite synthesized by the new method were studied. Rheological tests of the uncured epoxy–organoclay system demonstrated that this method resulted in a great increase in viscosity, much more than the most commonly used direct‐mixing method. The Krieger–Dougherty model successfully described the dispersion of the clay layers in the uncured epoxy. In the 5 wt % organoclay nanocomposite, compressive tests on the cured samples showed that there was a 45% increase in the maximum strength, a 10% increase in the yield strength, and a 26% increase in the modulus over the pure epoxy–amine cured system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4286–4296, 2006     

Nonisothermal crystallization of poly(ethylene‐co‐glycidyl methacrylate)/clay nanocomposites

The nonisothermal crystallization of poly(ethylene‐co‐glycidyl methacrylate) (PEGMA) and PEGMA/clay were studied by differential scanning calorimeter, at various cooling rates. Avrami model modified by Jeziorny, Ozawa mode and Liu model could successfully describe the nonisothermal crystallization process. Augis–Bennett model, Kissinger model, Takhor model, and Ziabicki model were used to evaluate the activation energy of both samples. It was found that the activation energy of PEGMA/clay nanocomposite was higher than that of neat PEGMA. Experimental results also indicated that the addition of modified clay might retard the overall nonisothermal crystallization process of PEGMA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1335–1343, 2006     

Synthesis and properties of polyurethane/clay nanocomposite by clay modified with polymeric methane diisocyanate

A polyurethane (PU)/clay nanocomposite was synthesized from polyol, polymeric 4,4′‐diphenyl methane diisocyanate (PMDI), and modified clay with PMDI. To achieve the modified clay with PMDI, the silanol group of the clay and the NCO group of the PMDI were reacted for 24 h at 50°C to form urethane linkage. Fourier transform IR analysis of the clay modified with the PMDI demonstrated that the NCO characteristic peak was observed in the clay after a modification reaction with PMDI. The results of the X‐ray pattern suggested that the clay layers were exfoliated from the PU/clay nanocomposite. From the results of the mechanical properties, the maximum values of the flexural and tensile strength were observed when 3 wt % clay based on PMDI was added into the PU/clay nanocomposites. The glass‐transition temperature and change in the heat capacity at glass transition temperature (ΔC_p) of the PU/clay nanocomposite decreased with an increase in the modified clay content. We suggested that the decrease in the ΔC_p with the modified clay content might be due to the increase of steric hindrance by the exfoliated clay layers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2879–2883, 2006     

Siloxane surfactant‐modified clay and its effect in reinforcing the laminate of polymethylsilsesquioxane

To achieve good compatibility between clay layers and siloxane polymer, polymethylsilsesquioxane (PMSQ), montmorillonite was modified by a novel siloxane surfactant with M?_w = 1900 and then environmentally friendly solution‐compounded with PMSQ to prepare glass fiber laminates. Transmission electronic microscope shows the orderly, exfoliated structure of the modified clay in PMSQ matrix; scanning electronic microscope demonstrates the fine dispersion of the clay layers in the matrix because of the good compatibility between the grafted surfactant and the matrix. Both the modified clay and its nanocomposite indicate much improved thermal stability. By incorporation of merely 0.3 wt % of the clay, the flexural modulus and strengths of fiber/PMSQ laminate are increased by 21 and 62%, respectively. This study illuminates the importance of the compatibility of the grafted siloxane surfactant with the matrix polymer in achieving both exfoliation and dispersion of clay as well as ideal mechanical properties for silicone‐based polymers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3974–3980, 2006     

Preparation and properties of polyimide–clay nanocomposite materials for anticorrosion application

A series of polymer–clay nanocomposite (PCN) materials that consist of organosoluble polyimide and layered montmorillonite clay were prepared by the solution dispersion technique. The organosoluble polyimide containing non‐coplanar moiety in diamine monomer and flexible bridging linkages in dianhydride monomer was synthesized by chemical imidization. The as‐synthesized PCN materials were characterized by infrared spectroscopy, wide‐angle powder X‐ray diffraction, and transmission electron microscopy. The organosoluble polyimide showed better corrosion resistance compared to polyaniline, poly(o‐ethoxyaniline) and poly(methyl methacrylate) by using a series of standard electrochemical corrosion measurements of corrosion potential, polarization resistance, and corrosion current in 5 wt % aqueous NaCl electrolyte. Polyimide–clay nanocomposite materials incorporated with low loading of clay were found to further improve corrosion inhibition over pure polyimide. Effects of the material composition on the O₂/H₂O molecular permeability, optical clarity, and thermal properties of polyimide–clay nanocomposite materials were studied by molecular permeability analysis, UV–visible transmission spectra, thermogravimetric analysis, and differential scanning calorimetry, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3573–3582, 2004     

New clay‐supported Ziegler–Natta catalyst for preparation of PE/Clay nanocomposites via in situ polymerization

Polyethylene/clay (PE/Clay) nanocomposites were prepared by the in situ polymerization of ethylene using the new Clay/butyl octyl magnesium (BOM)/Chloroform/EtOH/TiCl₄/tri ethyl aluminum (TEA) catalyst system in heptane where BOM and TEA were the support for the clay modification and cocatalyst, respectively. The influence of the modified clay using BOM on the catalyst and polymerization was investigated. Also, the effect of temperature, pressure, hydrogen, and the molar ratios of TEA/Ti on the catalyst yield and ethylene consumption (polymerization rate) were studied. It was found that the above clay‐supported catalyst was an efficient Ziegler–Natta type catalyst due to its suitable yield for the polymerization of ethylene toward the production of the PE/Clay nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

In situ preparation of cyclohexanone formaldehyde resin/layered silicate nanocomposites

In this study, in situ modified cyclohexanone formaldehyde resin (CFR) was prepared from clay (montmorillonite) and polydimethylsiloxane with diamine chain ends [α,ω‐diamine poly(dimethyl siloxane) (DA.PDMS)] in the presence of a base catalyst. Different clay contents (from 0.5 to 3 wt %) were used to produce clay‐modified nanocomposite ketonic resins [layered clay (LC)–CFR] and clay‐ and DA.PDMS‐modified nanocomposite ketonic resins (DA.PDMS–LC–CFR). The polymeric nanocomposite material prepared by this method was directly synthesized in one step. These nanocomposites were confirmed from X‐ray diffraction to have a layered structure with a folded or penetrated CFR, and they were further characterized via Fourier transform infrared spectroscopy–attenuated total reflectance and NMR spectroscopy. The thermal properties of all of the resins were studied with differential scanning calorimetry and thermogravimetric analysis. All of the resins showed higher thermal stability than their precursor CFR resin. The obtained samples were also characterized morphologically by scanning electron microscopy. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39918.     

Investigation of thermal,rheological, and physical properties of amorphous poly(ethylene terephthalate)/organoclay nanocomposite films

Thermal, rheological, and physical properties of amorphous poly(ethylene terephthalate) (PET)/organoclay nanocomposite films which were successfully prepared with melt processing method using a PET/organoclay masterbatch were studied in detail. Structural and physical properties of the films were characterized by the UV–Vis spectroscopy, XRD and SEM analysis, DSC, DMA, and rheological tests and gas permeability measurements. Cold‐crystallization behavior of the samples was analyzed by the DSC and DMA methods. Aspect ratio of the organoclay layers were determined with the Nielsen and Halpin‐Tsai models based on the gas permeability and DMA data, respectively. It was found that the organoclay reduced the nonisothermal cold‐crystallization rate of PET chains by restricting the segmental motion of the polymer in the solid state. On the other hand, the organoclay enhanced the nonisothermal melt‐crystallization of PET due to the nucleation effect. Aspect ratio (A_f) of the clay layers were found to be about 20 by using the gas permeability and DMA data. Aspect ratio value was also confirmed by the analysis of SEM images of the samples. A physical model for the sample microstructure was offered that the stacks with the thickness of 20–30 nm and the lateral size of 400–600 nm, probably consisting of 5–8 layers, were uniformly dispersed in the PET structure. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Superfine structure,physical properties,and dyeability of alkaline hydrolyzed soly(ethylene terephthalate)/silica nanocomposite fibers prepared by in situ polymerization

In this study, poly(ethylene terephthalate) (PET)/SiO₂ nanocomposites were synthesized by in situ polymerization and melt‐spun to fibers. The superfine structure, physical properties, and dyeability of alkaline hydrolyzed PET/SiO₂ nanocomposite fibers were studied. According to the TEM, SiO₂ nanoparticles were well dispersed in the PET matrix at a size level of 10–20 nm. PET/SiO₂ nanocomposite fibers were treated with aqueous solution of sodium hydroxide and cetyltrimethyl ammonium bromide at 100°C for different time. The differences in the alkaline hydrolysis mechanism between pure PET and PET/SiO₂ nanocomposite fibers were preliminarily investigated, which were evaluated in terms of the weight loss, tensile strength, specific surface area, as well as disperse dye uptake. PET/SiO₂ nanocomposite fibers showed a greater degree of weight loss as compared with that of pure PET fibers. More and tougher superfine structures, such as cracks, craters, and cavities, were introduced, which would facilitate the certain application like deep dyeing. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3691–3697, 2006     

Crystallization,properties, and crystal and nanoscale morphology of PET–clay nanocomposites

The crystallization process and crystal morphology of poly(ethylene terephathalate) (PET)–clay nanoscale composites prepared by intercalation, followed by in‐situ polymerization, have been investigated by scanning electronic microscopy (SEM), transmission electronic microscopy (TEM), dynamic scanning calorimetry (DSC), and X‐ray techniques, together with mechanical methods. Results of the nonisothermal crystallization dynamics show that the nanocomposites of PET (Nano‐PET) have 3 times greater crystallization rate than that of pure PET. The thermal properties of Nano‐PET showed heat distortion temperature (HDT) 20–50°C higher than the pure PET, while with a clay content of 5%, the modulus of Nano‐PET is as much as 3 times that of pure PET. Statistical results of particle distribution show that the average nanoscale size ranges from 10 to 100 nm. The particles are homogenously distributed with their size percentages in normal distribution. The agglomerated particles are 4% or so with some particles size in the micrometer scale. The morphology of exfoliated clay particles are in a diordered state, in which the morphology of the PET spherulitics are not easy to detect in most of microdomains compared with the pure PET. The molecular chains intercalated in the interlamellae of clay are confined to some extent, which will explain the narrow distribution of the Nano‐PET molecular weight. The stripe‐belt morphology of the intercalated clay show that polymer PET molecular chains are intercalated into the enlarged interlamellar space. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1139–1146, 1999     

Synthesis and characterization of poly(ethylene terephthalate) nanocomposites with organoclay

Poly(ethylene terephthalate) (PET)/montmorillonite (MMT) nanocomposites were prepared by solution intercalation method. The clay was organo‐modified with the intercalation agent cetylpyridinium chloride (CPC). Wide‐angle X‐ray diffraction (XRD) showed that the layers of MMT were intercalated by CPC. Four nanocomposites with organoclay contents of 1, 5, 10, and 15 wt % were prepared by solution blending. XRD showed that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay present. According to the results of differential scanning calorimetry (DSC) analysis, clay behaves as a nucleating agent and enhances the crystallization rate of PET. The maximum enhancement of crystallization rate for the nanocomposites was observed in those containing about 10 wt % organoclay within the studied range of 1–15 wt %. From thermogravimetric analysis (TGA), we found that the thermal stability of the nanocomposites was enhanced by the addition of 1–15 wt % organoclay. These nanocomposites showed high levels of dispersion without agglomeration of particles at low organoclay content (5 wt %). An agglomerated structure did form in the PET matrix at 15 wt % organoclay. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 140–145, 2004     

Poly(ethylene terephthalate)/poly(ethylene glycol‐co‐1,3/1,4‐cyclohexanedimethanol terephthalate)/clay nanocomposites: Effects of biaxial stretching

In this study, we fabricated poly(ethylene terephthalate) (PET)/clay, PET/poly(ethylene glycol‐co‐1,3/1,4‐cyclohexanedimethanol terephthalate) (PETG), and PET/PETG/clay nanocomposite plates and biaxially stretched them into films by using a biaxial film stretching machine. The tensile properties, cold crystallization behavior, optical properties, and gas and water vapor barrier properties of the resulting films were estimated. The biaxial stretching process improved the dispersion of clay platelets in both the PETG and PET/PETG matrices, increased the aspect ratio of the platelets, and made the platelets more oriented. Thus, the tensile, optical, and gas‐barrier properties of the composite films were greatly enhanced. Moreover, strain‐induced crystallization occurred in the PET/PETG blend and in the amorphous PETG matrix. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42207.     

Study of the preparation and properties of UV‐blocking fabrics of a PET/TiO2 nanocomposite prepared by in situ polycondensation

Poly(ethylene phthalate) (PET)/nano‐TiO₂ composites prepared via in situ polymerization were spun into fiber by the melt‐spinning process. The dispersion of nanosized rutile TiO₂ in the PET was studied using transmission electron microscopy (TEM) and scanning probe microscopy (SPM) techniques. The mechanical properties and the properties of ultraviolet (UV) protection were investigated. The results showed that rutile TiO₂ can be dispersed uniformly by the in situ polycondensation process. The mechanical properties of PET/TiO₂ fiber were slightly affected by adding nano‐TiO₂. The UV‐ray transmittance of PET/nano‐TiO₂ fabrics was below 10% in the UV‐A band and below 1% in the UV‐B band. And the ultraviolet protection factor (UPF) of PET/nano‐TiO₂ fabrics was greater than 50. All these PET/TiO₂ nanocomposite fabrics exhibited excellent UV‐blocking properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1588–1593, 2006     

Thermoplastic elastomeric nanocomposites from poly[styrene–(ethylene‐co‐butylene)–styrene] triblock copolymer and clay: Preparation and characterization

Thermoplastic elastomer (TPE)–clay nanocomposites based on poly[styrene–(ethylene‐co‐butylene)–styrene] triblock copolymer (SEBS) were prepared. Natural sodium montmorillonite (MMT) clay was organically modified by octadecyl amine to produce an amine‐modified hydrophobic nanoclay (OC). Commercially available Cloisite 20A (CL20) and Cloisite 10A, tallow ammine modified nanoclays, were also used. The intergallery spacing of MMT increased on amine modification as suggested by the shifting of the X‐ray diffraction (XRD) peak from 7.6 to 4.5 and 3.8° in the cases of OC and CL20, respectively. The latter demonstrated no XRD peak when it was used at 2 and 4 parts phr in the SEBS system. Transmission electron microscopy studies showed the intercalation–exfoliation morphology in SEBS containing 4 parts of CL20₄–SEBS, agglomeration in SEBS having 4 parts of MMT, and mixed morphology in SEBS with 4 parts of OC systems. Locations of the clay particles were indicated by the atomic force micrographs. Mechanical and dynamic mechanical thermal analysis studies confirmed the best properties with the CL20₄–SEBS nanocomposites. Significant improvements in mechanical properties such as tensile strength, modulus, work to break, and elongation at break were achieved with the CL20₄–SEBS in polymer‐layered silicate nanocomposites. Dynamic mechanical studies further showed the affinity of the organoclays toward both segments of the TPE and a compatibilization effect with CL20 at a 4‐phr loading. Atomic force microscopy showed distinctly different morphologies in nanocomposites prepared through solution and melt processing. Comparisons of the mechanical, dynamic mechanical, and morphological properties of the nanocomposites prepared by melt and solution intercalation processes were done. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2040–2052, 2006     

Effect of exfoliation and dispersion on the yield behavior of melt‐compounded polyethylene–montmorillonite nanocomposites

The yield behavior of melt‐mixed nanocomposites containing 5 wt % organically modified montmorillonite in matrices of a linear low‐density polyethylene (LLDPE) or a modified polyethylene was studied as a function of the temperature and strain rate. In the melt‐mixed LLDPE nanocomposite, the montmorillonite showed a slight increase in the clay spacing, which suggested that the clay was at best intercalated. Transmission electron microscopy (TEM) images showed that the dispersion in this nanocomposite was poor. The use of the modified polyethylene promoted exfoliation of the clay tactoids in the nanocomposite, as assessed by X‐ray diffraction and TEM. In both nanocomposites, the yield mechanisms were insensitive to the addition of the organoclay, even though modest increases in the modulus were produced. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3044–3049, 2006     

Effects of silane grafting on the morphology and thermal stability of poly(ethylene terephthalate)/clay nanocomposites

An alkylammonium intercalated montmorillonite (A‐MMT) was modified by edge grafting with 3‐glycidoxypropyltrimethoxysilane. In comparison with poly(ethylene terephthalate) (PET)/A‐MMT, the resultant grafted clay, S‐A‐MMT, exhibited improved miscibility with PET matrix and revealed better dispersion state in the melting compounded PET/S‐A‐MMT nanocomposites. As a result, the PET/S‐A‐MMT nanocomposite had slower degradation rate owing to the enhanced clay barrier effect. Meanwhile, the nanocomposite exhibited lower degradation onset temperature under nitrogen because of the clay catalysis effect, which can be explained by the decreasing degradation reaction energy calculated from Coats–Redfern method of degradation kinetics. In the other hand, nanocomposite with better clay dispersion state exhibited increasing thermal oxidative stability due to clay barrier effect of hindering oxygen to diffuse in, which accorded with the continuous and compact char surface formed during polymer degradation. The clay catalysis and barrier effect of silicate layers were presented directly in isothermal oxidative TGA experiment. Furthermore, the mechanical and crystallization properties of PET/clay nanocomposites were investigated as well. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers