Fabrication of ZnO-functionalized polypyrrole microcomposite as a protective coating to enhance anticorrosion performance of low carbon mild steel

In the present work, PPy, ZnO, and polypyrrole/zinc oxide (PPy/ZnO) microcomposites (1, 2, and 5 wt%) were prepared and their properties have been tuned for anticorrosion applications on low carbon mild steel. The synthesized products: ZnO, PPy, and composites were characterized by various sophisticated analytical techniques such as XRD, FTIR, Raman, FESEM, EDX, UV–VIS, TGA, and BET. The band frequencies observed at 480 and 588 cm⁻¹ in FTIR spectrum correspond to stretching vibrations of Zn-O and N-H bonds, respectively, broadening of the bands in the composites indicate strong interactions between ZnO and PPy matrix. The potentiodynamic polarization study of PPy and PPy/ZnO composite was carried out in 3.5% NaCl solution to investigate the corrosion resistance efficiency. PPy/1 wt% ZnO (I_corr = 190 nA) composite coating on low carbon mild steel was observed to exhibit best corrosion protection property compared to PPy (121 μA), 2 and 5 wt% ZnO (242, 295 nA) composites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48319.     

Synergy effects between single-walled carbon nanotubes and polypyrrole on the electrocatalysis of their composites for the oxygen reduction reaction

To develop the high-efficiency carbon alloy catalysts with significant interaction of C–N, the synergy effects of the polypyrrole/single-walled carbon nanotube (PPy/SWCNT) composites have been studied for the oxygen reduction reaction (ORR) in an alkaline solution. The synergy effects between PPy and SWCNT have been found in the synthesized PPy/SWCNT composites by the characterization using FE-SEM, Raman spectroscopy, XRD, TGA, electrical conductivity, and the electrochemical measurements for the surface area and the electrochemical activities of sites: electron transfer rate, differential capacitance and chemisorbed H-stripping voltammetry. The synergy effects have significantly affected the electrochemical properties of the PPy/SWCNT composites and the electrocatalytic potential at the active sites. The PPy/SWCNT composites synthesized using the electrochemical polymerization method with an identified PPy:SWCNT weight ratio of 1:2 show the best performance of the ORR. For the electrode process on the PPy/SWCNT composites, a mixture of two-electron and four-electron processes occurred. It was found that the synergy effects in the PPy/SWCNT composite electrodes synthesized using the electrochemical polymerization method with a thin net-like PPy film were stronger than those using the chemical polymerization method with a thick shell-like PPy film and played an important role in the ORR electrode kinetics.     

Synthesis,characterization, and electrical properties of polypyrrole–bimetallic oxide composites

In this study, polypyrrole (PPy) and its bimetallic oxide composites (PPy–V₂O₅–MnO₂) were synthesized via a modified chemical oxidation polymerization method in the aqueous medium with FeCl₃·6H₂O as an oxidant. The synthesized materials were characterized with various analytical techniques to investigate their structural, crystallographic, thermal, morphological, optical, and electrical properties. The Fourier transform infrared study confirmed the successful synthesis of the materials, whereas the X-ray diffraction analyses showed the amorphous and crystalline natures of the PPy and PPy–V₂O₅–MnO₂ composites, respectively. The bimetallic oxide content improved the thermal stability of the composites, as ratified by thermal analysis. The synthesized PPy had a globular and spongy nature, whereas the composites were mixtures of short and long rod-shaped particles. The bimetallic oxide blend enhanced the doping, surface area and semiconducting nature of composites, and lower electrical resistance compared with those of the PPy. The resistance of the synthesized materials depended on the V₂O₅–MnO₂ blend content in the composites and the temperature. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 47680.     

Investigation of the Thermal Behavior of Polypyrrole/Carbon Nanotube Composites and Utilization as Capacitive Material or Support for Catalysts

In this study, polypyrrole (PPy)/carbon nanotube (CNT) composites were synthesized by in situ chemical oxidative polymerization of a pyrrole monomer on CNT. Two different types of CNT having different structural properties were used. The composites were characterized using BET surface area analysis, Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and thermogravimetric analysis (TGA) techniques. Thermal decomposition kinetics of PPy/CNT composites was studied by thermal gravimetric analysis techniques (TG/DTG (differential thermal gravimetric)) at different heating rates (2.5, 5, 7.5, and 10?K min^?1). Kinetic parameters of the composites were obtained from the TG and DTG curves using the Kissinger–Akahira–Sunose (KAS) and Flynn–Wall–Ozawa (FWO) models. The electrochemical capacitive properties of the composites were investigated by the cyclic voltammetry (CV) technique. Pt nanoparticles were decorated on the plain CNTs and composite materials via the microwave irradiation method.     

Preparation and enhanced electrochemical properties of Ag/polypyrrole composites electrode materials

Ag/polypyrrole (PPy) composites were synthesized with different dispersants via interface polymerization method. The morphology of the composites was investigated by scanning electron microscopy and transmission electron microscopy, and the results showed that the dispersant had strong effect on the morphology of the obtained composites. The structure of the products was characterized by Fourier transform infrared spectroscopy, and X‐ray diffraction. The specific capacitance and impedence of Ag/PPy composites electrode was evaluated through charge/discharge measurements and electrochemical impedance spectroscopy, respectively. Electrochemical performances indicated that Ag/PPy composite electrode used polyvinyl alcohol as dispersant exhibited the highest specific capacitance of 635.5 F/g at a current density of 2.45 mA/g, which provided potential application as supercapacitor materials. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Fabrication of polypyrrole/graphene oxide nanocomposites by liquid/liquid interfacial polymerization and evaluation of their optical,electrical and electrochemical properties

A novel route has been developed to synthesize polypyrrole (PPy)/graphene oxide (GO) nanocomposites via liquid/liquid interfacial polymerization where GO and initiator was dispersed in the aquous phase and the monomer was dissolved in the organic phase. The synthesized samples were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), ultraviolet–visible absorption (UV–vis), X-ray diffraction (XRD), electrochemical and electrical conductivity measurements. A good dispersion of the GO sheets within the PPy matrix was observed from the morphological analysis. The composites exhibited noticeable improvement in thermal stability and electrical conductivity in comparison to pure polypyrrole. The composites showed excellent electrochemical reversibility at the scan rate of 0.1 V/s and good cyclic stability even up to 100th cycle. Newly developed graphene oxide based polypyrrole composite could be applied in electrochemical energy storage device.     

Synthesis and characterization of coaxial silver/silica/polypyrrole nanocables

Double‐shelled coaxial nanocables of silver nanocables with SiO₂ and polypyrrole (PPy; Ag/SiO₂/PPy) were synthesized by a simple method. The thickness of the outer PPy shell could be controlled by the amount of pyrrole monomer. The silver nanocables encapsulated in the interior of the hollow PPy nanotubes were obtained by the removal of the midlayer SiO₂. By the silver‐mirror reaction, flowerlike Ag nanostructures could be formed on the surface of the Ag/SiO₂/PPy multilayer nanocable. The application of the as‐prepared Ag/SiO₂/PPy–Ag composites in surface‐enhanced Raman scattering (SERS) was studied with Rhodamine B (Rh B) as a probe molecule. We found that the composites could be used as SERS substrates and that they exhibited excellent enhancement ability. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

High efficient corrosion inhibitor of water-soluble polypyrrole–sulfonated melamine formaldehyde nanocomposites for 316 L stainless steel

In this work, new water-soluble polypyrrole–sulfonated melamine formaldehyde nanocomposites (PPy–SMF NCs) were first synthesized by one-step in-situ polymerization of pyrrole with FeCl₃ in the presence of various mole ratios of sulfonated melamine formaldehyde (SMF). The characterization of the PPy–SMF NCs was investigated via ultraviolet–visible spectroscopy, Fourier transform infrared spectroscopy, scanning electron microscopy, energy dispersive X-ray, dynamic light scattering, transmission electron microscopy, X-ray diffraction, thermogravimetric analysis, differential scanning calorimetry, and conductivity measurements. The resulting PPy–SMF NCs were proved to improve the solubility, electrical properties, and thermal stability. The anti-corrosion performance of PPy-SMF NCs on 316 L stainless steel (316 L SS) was examined using electrochemical impedance spectroscopy, potentiodynamic polarization, and weight-loss method. The result showed that the PPy–SMF NCs acts as a mixed-type inhibitor, as well as a protective layer to 316 L SS against corrosion in 3.5% NaCl solution. The Langmuir adsorption isotherm was well fitted and suitable to explain the adsorption behavior of the PPy-SMF NCs on 316 L SS surface. The inhibition efficiency of PPy-SMF NCs is 99% by the weight-loss method which could be attributed to the protective layer formed on 316 L SS surface by the adsorption of PPy-SMF NCs.     

Preparation and characterization of coaxial mullite/polypyrrole fibrous nanocomposites via self‐assembling and in situ surface‐initiated polymerization

After mullite fibers particles (MFPs) were surface modified, conductive polypyrrole (PPy) layer was chemically grafted on the surface of the self‐assembled monolayer (SAM) coated MFPs, via in situ surface‐initiated polymerization, resulting in SAM‐MFPs/PPy composites. The composites possess high electrical conductivity at room temperature, weakly temperature dependence of the conductivity. The nanocomposite electrochemical properties displayed nearly symmetric charge–discharge characteristics and an ideal rectangular cyclic voltammogram. X‐ray diffraction analysis confirmed that the main peaks of SAM‐MFPs/PPy composites are similar to the SAM‐MFPs, which reveal that the crystal structure of SAM‐MFPs is well‐maintained after the coating process under polymerization reaction conditions and exhibit semicrystalline behavior. Thermogravimetric analysis shows that the thermal stability of SAM‐MFPs/PPy composites was enhanced and these can be attributed to the retardation effect of amine functionalized MFPs as barriers for the degradation of PPy. The morphology of SAM‐MFPs/PPy composites showed the coaxial fibrous structure. POLYM. COMPOS., 35:892–899, 2014. © 2013 Society of Plastics Engineers     

Electrochemical synthesis: a novel technique for processing multi-functional coatings

Electrochemical synthesis is a powerful tool for surface modification, substrate cleaning and formulation of thin films and bulk materials. It is especially suited for surface modification of fibers, metals and films. In the past decade electrochemical method has become the preferred technique for in situ passivation, and coating of commodity metals such as aluminum, zinc, copper and steel.

We have successfully synthesized different kinds of conducting polymers, including polypyrrole (PPy)–polyaniline (PANi) composites. The processability and corrosion performance of PPy/PANi, composite coatings are significantly better than those for either PPy or PANi, coatings.

In this paper, we will discuss the use of electrochemical technique in the synthesis and characterization of multi-functional corrosion resistant conducting polymer coatings for aerospace and automotive applications.     

PPy/CS复合电极热压成型条件的优化

以壳聚糖（CS）和聚吡咯（PPy）制备的复合材料为活性基体,在不添加黏结剂的条件下,采用热压成型法制备复合电极。重点考察了不同导电剂对电极力学性能的影响,热压温度、成型压力、热压时间及不同种类活性炭对电极电化学性能的影响规律。结果表明：通过热压法不添加黏结剂能够获得性能优良的复合电极;以活性炭为导电剂的电极溶胀性和亲水性最好,且活性炭的比表面积越大电极的电化学性能越好;电极热压成型的最优条件为：热压温度150℃、成型压力10 MPa、热压时间20 min。     

Synthesis and properties of conducting polypyrrole,polyalkylanilines, and composites of polypyrrole and poly(2‐ethylaniline)

Conducting polymers of alkylanilines, pyrrole, and their conducting composites were synthesized by oxidation polymerization. The oxidants used were KIO₃ and FeCl₃ for the polyalkylanilines and polypyrrole (PPy), respectively. Among the polyalkylanilines synthesized with KIO₃ salt, the highest conductivity was obtained with poly(2‐ethylaniline) (P2EAn) with a value of 4.10 × 10^?5 S/cm. The highest yield was obtained with poly(N‐methylaniline) with a value of 87%. We prepared the conducting composites (PPy/P2EAn and P2EAn/PPy) by changing synthesis order of P2EAn and PPy. The electrically conducting polymers were characterized by IR spectroscopy, ultraviolet–visible spectroscopy, thermogravimetric analysis, and X‐ray diffraction spectroscopy. From the results, we determined that the properties of the composites were dependent on the synthesis order of the polymers. The thermal degradation temperature of PPy was observed to be higher than that of the other polymers and composites. We determined from X‐ray results that the structures of the homopolymers and composites had amorphous regions (88–95%) and crystal regions (5–12%). From the Gouy balance magnetic measurements, we found that the polymers and composites were bipolaron conducting mechanisms. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 241–249, 2006     

Composite sodium p‐toluene sulfonate–polypyrrole–iron anode for a lithium‐ion battery

In this study, p‐toluene sulfonate (TsONa) doped polypyrrole (PPy) was synthesized for an anode in a lithium‐ion battery via a one‐step facile electropolymerization on Fe foil. The obtained TsONa–PPy–Fe composite electrode was investigated with scanning electron microscopy, energy‐dispersive X‐ray spectroscopy, Fourier transform infrared spectroscopy, and galvanostatic charge–discharge profiling. As expected, many irregular microspherical particles of TsONa‐doped PPy formed and combined tightly with the surface of Fe foil. Furthermore, the obtained TsONa–PPy–Fe anode also delivered satisfactory electrochemical performances. For example, the reversible capacity was still about 105–115 mAh/g, even after at least 50 cycles. The high lithium storage activity of PPy and the high conductivity of the TsONa‐doped PPy jointly contributed into the satisfactory electrochemical performances. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44935.     

Synthesis and electrochemical properties of graphene oxide/nanosulfur/polypyrrole ternary nanocomposite hydrogel for supercapacitors

A method for synthesizing Graphene oxide (GO)/nano‐sulfur/polypyrrole (PPy) ternary nanocomposite hydrogel is depicted. The higher surface area of GO, PPy porous structure and their excellent conductivity are utilized, and the GO hydrogel can be made easily. The products are characterized by field‐emission scanning electron microscopy (FESEM), X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectra, and electrochemical workstation. The results demonstrated that GO/nano‐S/PPy ternary nanocomposite hydrogel is successfully synthesized. The electrochemical properties are investigated by cyclic voltammetry, galvanostatic charge/discharge measurements, and cycling life in a three‐electrode system in 1M Li₂SO₄ electrolyte solution. The GO/nano‐S/PPy ternary nanocomposite hydrogel exhibit a high specific capacitance of 892.5 F g^?1 at scan rates of 5 mV s^?1 and the capacitance retain about 81.2% (594.8 F g^?1) of initial capacitance (732.5 F g^?1) after 500 cycles at a current density of 1 A g^?1. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40814.     

Synthesis and characterization of montmorillonite/polypyrrole nanocomposite

A novel montmorillonite (MMT)/polypyrrole (PPy) nanocomposite (MPN) with high electrical conductivity and thermal stability has been synthesized via in‐situ polymerization. The surface morphology, characterization, thermal stability, and electrical conductivity have been tested by scanning electron microscopy (SEM), Fourier‐transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), thermogravimetric analysis (TGA), and four‐probe methods, respectively. SEM results show that the antenna‐like PPy deposits on the layer surface of MMT. FTIR and XRD analyses show that there is interaction between MMT and PPy. The nanocomposite has high electrical conductivity (4 S/cm), eight orders of magnitude higher than that of pristine MMT. The thermal stability of MPN is higher than the pure PPy as well as the mixture of MMT and PPy (MMP). POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Development of Polypyrrole/Epoxy Composites as Isotropically Conductive Adhesives

As a possible replacement for lead bearing solders, metal filled isotropically conductive adhesives (ICAs) have shown a lot of potential recently. But still they have to come a long way and overcome their limitations like low impact strength and moisture instability. The current paper attempts to address the limitations of these ICAs by using intrinsically conducting polymer as a filler in place of metals. Conducting polymer (CP) polypyrrole (PPy) was incorporated as a filler in an epoxy/anhydride (EP) system and its application as an isotropic conductive adhesive was studied. PPy was synthesized by chemical polymerization using dodecyl-benzene sulphonic acid (DBSA) as dopant. The composites with varying PPy concentrations were studied for curing behavior and thermal degradation properties using DSC and TGA, respectively. The composites show good impact properties and conductivity at very low filler concentrations. SEM observations established that PPy particles were dispersed in the epoxy matrix uniformly. The overall characteristics of these conductive adhesives establish that they can be used as conductive adhesives in the electronics industry.     

One‐pot synthesis,characterization, and field emission investigations of composites of polypyrrole with graphene oxide,reduced graphene oxide,and graphene nanoribbons

Pyrrole monomer was polymerized by a chemical oxidative route in the presence of graphene oxide (GO), reduced GO (rGO), and graphene nanoribbons (GNR) separately to prepare composites of polypyrrole (PPy) as PPy–GO, PPy–rGO, and PPy–GNR, respectively. The morphological, chemical, and structural characterization of the as‐synthesized products was carried out using scanning electron microscopy, Raman spectroscopy, and Fourier transform infrared spectroscopy. Field emission studies of the PPy–GO, PPy–rGO, and PPy–GNR emitters were performed at the base pressure of 1 × 10^?8 mbar in a planar “diode” configuration. The turn‐on field values, corresponding to an emission current density of 1 µA/cm², are observed to be 1.5, 2.2, and 0.9 V/µm for the PPy–GO, PPy–rGO, and PPy–GNR emitters, respectively. The maximum emission current density of 2.5 mA/cm² is drawn from PPy–GO at an applied electric field of 3.2 V/µm, 1.2 mA/cm² at 3.6 V/µm from the PPy–rGO, and 8 mA/cm² at 2.2 V/µm from the PPy–GNR emitters. All of the composites exhibit good emission stability over more than 2 h. The results indicate the potential for a facile route for synthesizing composites of conducting polymers and graphene‐based materials, with enhanced functionality. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45170.     

Interfacial synthesis of polypyrrole/graphene composites and investigation of their optical,electrical and electrochemical properties

We report the development of a novel route for the synthesis of polypyrrole/graphene (PPy/GR) composites by liquid ? liquid interfacial polymerization, where GR and the initiator were dispersed in the aqueous phase and the monomer was dissolved in the organic phase. The synthesized samples were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, ultraviolet–visible spectroscopy, Raman spectroscopy, X‐ray diffraction, thermogravimetric analysis, electrochemical and electrical conductivity measurements. Structural analysis reveals a uniform dispersion of GR sheets in the PPy matrix. The composites showed noticeable improvement in thermal stability and electrical conductivity (8.45 S cm^?1) and excellent electrochemical reversibility in comparison with pure PPy. A specific capacitance of 260 F g^?1 at a current density of 100 mA g^?1 was achieved for the composite during the charge–discharge process. © 2013 Society of Chemical Industry     

Copper/polypyrrole multilayer coating for 7075 aluminum alloy protection

The corrosion behavior of 7075 aluminum (Al), copper modified Al (Al/Cu), polypyrrole modified Al (Al/PPy) and copper (under layer)/polypyrrole (top layer) modified Al (Al/Cu/PPy) samples were investigated in 3.5% NaCl solution. The copper plating on aluminum was carried out from acidic copper sulphate solution by electroless method. Polypyrrole (PPy) was electrochemically synthesized on Al and Al/Cu electrodes from 0.1 M pyrrole containing 0.4 M oxalic acid solution using cyclic voltammetry technique. The films synthesized were characterized by Fourier transform infrared spectroscopy (FT-IR). The thermal stability of PPy films was investigated by thermogravimetric analysis (TGA). The surface morphologies were examined by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The corrosion behavior of samples was investigated by electrochemical impedance spectroscopy (EIS) and anodic polarization curves. The data obtained showed that the synthesis of PPy on top of the Cu layer significantly enhances the corrosion resistance of Al by exhibiting a barrier effect against the attack of corrosive environment.     

Electroconductive and catalytic performance of polypyrrole/montmorillonite/silver composites synthesized through in situ oxidative polymerization

The present study demonstrates a simple approach to the formation of polypyrrole/montmorillonite/silver (PPy/Mt/Ag) composites via in situ oxidative polymerization of pyrrole (Py) in the presence of AgNO₃ acting as a direct oxidant. The polymerization was performed in the presence of dodecylbenzenesulfonic acid, which acts as a stabilizing and doping agent. The morphological, structural, and thermal properties of PPy/Mt/Ag composites are discussed in detail and a possible formation mechanism is proposed. The electrical conductivities of the composites pressed at different pressing pressures were investigated using four‐probe analyzer. X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy results indicated the partially exfoliated structure of the composites and Fourier transforms infrared results suggested the strong interactions between Si? O? Si groups in Mt and N? H groups in PPy chains. The addition of Mt in the PPy polymer enhanced thermal property of the polymer. The conductivity of 1.08 S cm^?1 was observed in the sample with 20 wt % Mt loading and applied pressure of 5 MPa. The composites obtained in the present study catalyze the reduction of methylene blue by sodium borohydride, achieving 92% conversion of MB to colorless within a few minutes. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45986.