Physical and mechanical properties of kenaf/flax hybrid composites

This research investigates the physical and mechanical properties of hybrid composites made of epoxy reinforced by kenaf and flax natural fibers to investigate the hybridization influences of the composites. Pure and hybrid composites were fabricated using bi-directional kenaf and flax fabrics at different stacking sequences utilizing the vacuum-assisted resin infusion method. The pure and hybrid composites' physical properties, such as density, fiber volume fraction (FVF), water absorption capacity, and dimensional stability, were measured. The tests of tensile, flexural, interlaminar shear and fracture toughness (Mode II) were examined to determine the mechanical properties. The results revealed that density remained unchanged for the hybrid compared to pure kenaf/epoxy composites. The tensile, flexural, and interlaminar shear performance of flax/epoxy composite is improved by an increment of kenaf FVF in hybrid composites. The stacking sequence significantly affected the mechanical properties of hybrid composites. The highest tensile strength (59.8 MPa) was obtained for FK2 (alternative sequence of flax and kenaf fibers). However, FK3 (flax fiber located on the outer surfaces) had the highest interlaminar shear strength (12.5 MPa) and fracture toughness (3302.3 J/m²) among all tested hybrid composites. The highest water resistance was achieved for FK5 with the lowest thickness swelling.     

Hybridization effect of cellulose paper and postcuring conditions on the mechanical properties of flax fiber reinforced epoxy biocomposite

An ever-increasing rise in demand for sustainable materials has received significant attention in developing biocomposites for structural applications. In this regard, natural fibers replacing synthetic fibers as reinforcement in epoxy composite could be a significant gain toward sustainability, especially in automobile and structural applications. Herein, flax fiber/cellulose paper–reinforced epoxy biocomposite (FREC-X) was fabricated via a vacuum infusion process. The influence of postcuring conditions (time and temperature) and cellulose paper density on the mechanical properties of FREC-X was studied. The tensile strength and modulus of FREC-X increased by 37% and 64%, respectively, upon the integration of paper. Postcuring FREC-X further augmented the tensile and flexural properties of the composite, which could be attributed to the increase in cross-linking of the epoxy and yields a strong polymer network. Fractography analysis confirmed that the composites integrated with paper showed fewer defects with improved interfacial adhesion. In addition, the water absorption and thickness swelling results revealed that the presence of cellulose paper marginally increased the water uptake and thickness swelling of FREC-X. Furthermore, there was no significant change in the tensile and flexural properties of FREC-X observed even after immersing in water for >200 h. Such properties of FREC-X seen as a fascinating alternative to synthetic fibers and petroleum-based epoxy and are promising material for sustainable development.     

Effect of fiber/matrix chemical modification on the mechanical properties and water absorption of extruded flax/polypropylene composite

Compound of flax/polypropylene (PP) is characterized concerning the mechanical properties of stiffness, strength, and impact in addition to the water absorption behavior. Manufacturing takes place by twin‐screw extruder. The extruder screw layout is modified through different kneading elements to get high fiber aspect ratio. Sodium hydroxide solution was used as a washing solution for the flax fibers' surfaces. Both fiber and matrix are chemically modified. Selected groups of the fibers were further treated using trimethoxyvinylsilan TMVS and acrylic acid AA. The PP matrix is also treated with different coupling agents; namely, maleated PP MAPP, TMVS‐MAPP, and acrylic acid‐functionalized PP AAPP. The combinations of different fiber/matrix are extruder compounded, injection molded, and finally tested. Fiber modification seems to be positive with AA‐modified surface. AAPP matrix modification improves the stiffness four times that of the untreated flax/PP. Till 30 and 40 wt %, the more the fiber is the more the strength and stiffness, respectively. MAPP‐modified matrix improves the mechanical properties and keeps low water absorption values. AAPP‐modified matrix shows the best stiffness values. TMVS‐MAPP does not seem to have distinguished improvement compared with MAPP. NaOH‐TMVS/MAPP and NaOH‐TMVS/AAPP systems can serve as alternatives to the normal NaOH/MAPP treatment. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Enhancement of mechanical properties and interfacial adhesion of PP/EPDM/flax fiber composites using maleic anhydride as a compatibilizer

In order to improve the compatibility between natural fibers and polypropylene (PP) and polypropylene‐ethylene propylene diene terpolymer (PP‐EPDM) blends, the functionalization of both matrices with maleic anhydride (MA) is investigated in this study. The morphological observations carried out by scanning electron microscopy show that the incorporation of small amounts of functionalized polymer considerably improves the adhesion at the fiber‐matrix interface. In these cases, the fibers are perfectly embedded in the matrix in relation to the composites prepared with the pure homopolymers, and a significant increase in the composite strength is also observed, particularly, after the incorporation of both modified polymers (MAPP and MAEPDM). Thus, it is possible to correlate better interfacial adhesion with the improvement of mechanical properties. It is assumed that the functionalization of the matrix reduces interfacial stress concentrations and may prevent fiber‐fiber interactions, which are responsible for premature composite failure. The crystallization kinetics of PP were also analyzed by differential scanning calorimetry (DSC). It was observed that both flax fiber and rubber behave as effective nucleant agents, accelerating PP crystallization. Moreover, these results are particularly relevant when the grafted matrices are added to the composite. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2170–2178, 2003     

Preparation of hybrid poly(lactic acid)/flax composites by the insert overmolding process: Evaluation of mechanical performance and thermomechanical properties

This article presents research into the development of a new type of composite materials prepared with the use of the overmolding method. The overmolded insert for the tested samples was in the form of composite prepreg. Poly(lactic acid) (PLA)/flax laminate was prepared by the compression molding technique from the commingled fabric. Two types of materials were used during the injection molding stage: pure PLA and PLA/harl composite prepared with 20 wt% of the flax harl particles. Harl straw is a waste byproduct of the flax fiber manufacturing process. All samples were subjected to a detailed analysis of their mechanical properties, dynamic thermomechanical analysis (DMTA), and structure observations. The reinforcing efficiency of the used prepreg overmolding procedure was found to be very high. In addition to the significant increase in sample modulus, the most favorable improvement relates to impact test results. Most of the conducted studies confirm that high adhesion occurs between the composite insert and the injection-molded material, which confirms the effectiveness of the used methodology.     

Effect of extruder elements on fiber dimensions and mechanical properties of bast natural fiber polypropylene composites

Illusions and facts about aspect ratio and the corresponding mechanical properties of the polypropylene flax are studied in this work. Selection of extruder elements controls significantly the fiber final dimensions. Hence, the load transfer efficiency can be improved. Different extruder layouts are tried. First and second trials investigate the mixing degree effect using kneading elements with eight and four kneading elements, respectively. The third and fourth trials keep four kneading blocks but differentiate in using multiprocessing element MPE and toothed elements, respectively. All the four configurations are tested at different shearing rates namely 100, 200, and 300 rpm and different fiber loadings 10, 20, and 30 wt %. Polypropylene (PP) with high flowing properties and slivers flax natural fibers are used. The output extruded strands are mechanically tested. The third and fourth configurations showed superiority to the normal kneading profiles regarding the mechanical properties. Samples of composites are withdrawn after each processing extruder element to study the effect of this element on the fiber dimension. Measurement of extracted fibers is carried out by two methods namely dynamic image analysis machine and secondly normal microscopic investigation. Weibull distributions are defined for fiber geometry distributions for the different locations on the extruder configuration. Also, the effect of the shear rate and the extruder configuration on the final dimensions of the fibers extracted from the composite. The results show the correlation between extruder configuration and fiber aspect ratio and hence the composite overall strength. However, further processing like injection molding erases the pre‐extrusion effect. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40435.     

Effect of silk fiber to the mechanical and thermal properties of its biodegradable composites

In recent years, natural fiber‐reinforced biodegradable thermoplastics are being recognized as an emerging new environmentally friendly material for industrial, commercial, and biomedical applications. Among different types of natural fibers, silk fiber is a common type of animal‐based fiber, has been used for biomedical engineering and surgical operation applications for many years because of its biocompatible and bioresorbable properties. On the basis of our previous study, a novel biodegradable biocomposite for biomedical applications was developed by mixing chopped silk fiber and polylactic acid (PLA) through the injection molding process. This article is aimed at studying the dynamic mechanical and thermal properties of the composite in relation to its biodegradation effect. At the beginning, it was found that the initial storage modulus of a silk fiber/PLA composite increased while its glass transition temperature decreased as compared with a pristine PLA sample. Besides, the coefficient of linear thermal expansions (CLTE) of the composite was reduced by 28%. This phenomenon was attributed to the fiber–matrix interaction that restricted the mobility of polymer chains adhered to the fiber surface, and consequently reduced the T_g and CLTE. It was found that the degraded composite exhibited lower initial storage modulus, loss modulus and tan delta (tan δ) but the T_g was higher than the silk fiber/PLA composite. This result was mainly due to the increase of crystallinity of the composite during its degradation process. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of fiber treatments on mechanical properties of coir or oil palm fiber reinforced polyester composites

The use of plant fibers as a reinforcement in polyester matrices requires the issue of compatibility between the two phases to be addressed. Because plant fibers present hydrophilic surfaces and polyesters are generally hydrophobic, poor fiber–matrix dispersion and wetting of the fibers by the matrix may result. As a consequence, the mechanical properties of the composite are severely reduced. This study considers the effect of fiber treatment by chemical modification of the fibers (acetylation) or the use of silane or titanate coupling agents on the mechanical properties of coir or oil palm reinforced polyester composites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1685–1697, 2000     

Effect of quasi‐carbonization processing parameters on the mechanical properties of quasi‐carbon/phenolic composites

In this work, quasi‐carbon fabrics were produced by quasi‐carbonization processes conducted at and below 1200°C. Stabilized polyacrylonitrile (PAN) fabrics and quasi‐carbon fabrics were used as reinforcements of phenolic composites with a 50 wt %/50 wt % ratio of the fabric to the phenolic resin. The effect of the quasi‐carbonization process on the flexural properties, interfacial strength, and dynamic mechanical properties of quasi‐carbon/phenolic composites was investigated in terms of the flexural strength and modulus, interlaminar shear strength, and storage modulus. The results were also compared with those of a stabilized PAN fabric/phenolic composite. The flexural, interlaminar, and dynamic mechanical results were quite consistent with one another. On the basis of all the results, the quasi‐static and dynamic mechanical properties of quasi‐carbon/phenolic composites increased with the applied external tension and heat‐treatment temperature increasing and with the heating rate decreasing for the quasi‐carbonization process. This study shows that control of the processing parameters strongly influences not only the mechanical properties of quasi‐carbon/phenolic composites but also the interlaminar shear strength between the fibers and the matrix resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermal aging on mechanical properties and crosslinked network of natural rubber/zinc Dimethacrylate composites

This article dealt with the relationship between mechanical properties and crosslinked networks of natural rubber (NR) reinforced by zinc dimethacrylate (ZDMA) after thermal aging. After thermal aging at the present experimental conditions, the covalent crosslink density showed a decrease all the time, whereas the ionic crosslink density was stable at 80°C but decreased at a higher temperature. The decrease in the total crosslink density after aging indicates the degradation of the crosslinked network. However, an experimental phenomenon observed was that the tensile strength and tear strength increased in a certain degree after aging at 80°C or at a 100°C for a short time. In addition, the thermal stability of the NR/ZDMA composite was evaluated by thermal gravimetric analysis. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of aging conditions on the mechanical properties and flame retardancy of HIPS composites

In this study, we evaluate the changes in physical properties and flame retardancy of HIPS composites after natural aging tests in Turpan (high sunlight radiation dose and dry) and Qionghai (high temperature and rainy) in China for 21 months. The HIPS composite aged in Turpan revealed a higher chromatic aberration than that in Qionghai due to the higher sunlight radiation dose. After aging tests for 21 months, the mechanical properties and the peak heat release of the HIPS composite aged in Qionghai decreased by more than 50% and increased by 39.7%, respectively, results that were worse than for the HIPS composite in aged Turpan. This was related to the combined effects of light, temperature, rain, and moisture in Qionghai leading to more severe degradation of HIPS composites, which results in breaking of the polymer chains and migration and erosion of the flame retardant. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46339.     

Effect of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites studied by dynamic mechanical analysis

The present study deals with the effects of natural fibers on thermal and mechanical properties of natural fiber polypropylene composites using dynamic mechanical analysis. Composites of polypropylene and various natural fibers including kenaf fibers, wood flour, rice hulls, and newsprint fibers were prepared at 25 and 50% (by weight) fiber content levels. One and two percent maleic anhydride grafted polypropylene was also used as the compatibilizer for composites containing 25 and 50% fibers, respectively. Specimens for dynamic mechanical analysis tests were cut out of injection‐molded samples and were tested over a temperature range of ?60 to +120°C. Frequency of the oscillations was fixed at 1 Hz and the strain amplitude was 0.1%, which was well within the linear viscoelastic region. The heating rate was 2°C/min for all temperature scan tests. Storage modulus (E′), loss modulus (E″), and mechanical loss factor (tan δ) were collected during the test and were plotted versus temperature. An increase in storage and loss moduli and a decrease in the mechanical loss factor were observed for all composites indicating more elastic behavior of the composites as compared with the pure PP. Changes in phase transition temperatures were monitored and possible causes were discussed. Results indicated that glass transition was slightly shifted to lower temperatures in composites. α transition temperature was higher in the case of composites and its intensity was higher as well. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4341–4349, 2006     

Polypropylene–wood fiber composites: Effect of treatment and mixing conditions on mechanical properties

Polypropylene/wood fiber composites were prepared at three different temperatures: 170°C, 180°C, and 190°C. The surface of wood fibers was modified through the use of silane coupling agents and/or coating with polypropylene or maleated polypropylene. The fiber coating was performed by propylene polymerization in the presence of wood fibers or by immersion in an o-dichlorobenzene polypropylene (or maleated polypropylene) solution. Tensile and three-point bending tests were performed in order to evaluate the adhesion between matrix and wood fibers. Evidence shows that 180°C is the best mixing temperature, while the use of vinyl-tris (2-methoxy ethoxy) silane with or without maleated polypropylene coating is the best surface treatment. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1227–1235, 1997     

Effects of novolac resin modification on mechanical properties of carbon fiber/epoxy composites

The epoxy resin matrix of carbon fiber (CF)‐reinforced epoxy composites was modified with novolac resin (NR) to improve the matrix‐dominated mechanical properties of composites. Flexural strength, interlaminar shear strength (ILSS), and impact strength were measured with unfilled, 7 wt% NR, 13 wt% NR, and 18 wt% NR filled to epoxy to identify the effect of adding NR on the mechanical properties of composites. The results showed that both interfacial and impact properties of composites were improved except for flexural property. The largest improvement in ILSS and impact strength were obtained with 13 wt% loading of NR. ILSS and impact strength were improved by 7.3% and 38.6%, respectively, compared with the composite without NR. The fracture and surface morphologies of the composite specimens were characterized by scanning electron microscopy. Intimate bonding of the fibers and the matrix was evident with the content of 7–13 wt% NR range. Decrease of crosslinking density and formation of NR transition layer were deduced with adding NR. POLYM. COMPOS., 2011. © 2010 Society of Plastics Engineers     

The effect of alkalization and fiber loading on the mechanical properties of bamboo fiber composites,Part 1: — Polyester resin matrix

Bamboo strips [10 cm × 1.5 cm × (1?1.5) mm] were treated with caustic solutions for 1 h at different concentrations e.g., 0, 10, 15, 20, and 25%. Bamboo strips reinforced polyester resin composites were fabricated by hand‐lay‐up technique using both alkali‐treated and untreated bamboo strips, using a room temperature curing system for the polyester resin. This study aims at the evaluation of the influence of caustic concentration on the mechanical properties of bamboo strips reinforced polyester resin composites at a constant 50% loading of reinforcement. Maximum improvement in property was achieved possibly with 20% of caustic treated strip reinforcements. Beyond 20%, there was degradation in all the strength properties because of failure in mechanical properties of the reinforcements itself. The effect of fiber loading variation upon mechanical properties was also studied. It was observed that superior mechanical properties were obtained with 60% filler loading. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

热介质老化对HNBR力学性能的影响

采用加速老化实验方法研究了热介质对氢化丁腈橡胶（HNBR）材料力学性能的影响,获得了热空气、ASTM 1#标准油和ASTM 3#标准油中老化温度及老化时间对HNBR材料力学性能的影响规律。结果表明,HNBR材料具有良好的力学性能和耐油性能。     

高低温老化对碳纤维复合材料芯棒结构性能的影响

采用拉挤工艺制备了碳纤维增强环氧树脂基复合材料芯棒,并对其进行高低温人工加速老化试验,以及对老化前后碳纤维复合材料芯棒的横截面、外观颜色和密度进行了测试和分析。结果表明,高低温老化使芯棒颜色加深,主要对芯棒的外层产生一定的影响,内部结构没有明显变化;老化后芯棒的密度比老化前减小约2.5%,并且不同老化周期对芯棒的密度基本不变。     

Effect of carbon fiber surface functional groups on the mechanical properties of carbon-carbon composites with HTT

The present investigation describes the quantitative measurement of surface functional groups present on commercially available different PAN based carbon fibers, their effect on the development of interface with resol-type phenol formaldehyde resin matrix and its effect on the physico-mechanical properties of carbon-carbon composites at various stages of heat treatment. An ESCA study of the carbon fibers has revealed that high strength (ST-3) carbon fibers possess almost 10% reactive functional groups as compared to 5.5 and 4.5% in case of intermediate modulus (IM-500) and high modulus (HM-45) carbon fibers, respectively. As a result, ST-3 carbon fibers are in a position to make strong interactions with phenolic resin matrix and HM-45 carbon fibers make weak interactions, while IM-500 carbon fibers make intermediate interactions. This observation is also confirmed from the pyrolysis data (volume shrinkage) of the composites. Bulk density and kerosene density more or less increase in all the composites with heat treatment up to 2600 °C. It is further observed that bulk density is minimum and kerosene density is maximum upon heat treatment at 2600 °C in case of ST-3 based composites compared to HM-45 and IM-500 composites. It has been found for the first time that the deflection temperature (temperature at which the properties of the material start to decrease or increase) of flexural strength as well as interlaminar shear strength is different for the three composites (A, B and C) and is determined by the severity of interactions established at the polymer stage. Above this temperature, flexural strength and interlaminar shear strength increase in all the composites up to 2600 °C. The maximum value of flexural strength at 2600 °C is obtained for HM-45 composites and that of ILSS for ST-3 composites.     

Study on effects of short glass fiber reinforcement on the mechanical and thermal properties of PC/ABS composites

This article mainly investigated the length distributions of the alkali‐free short glass fibers in specimens and their effect on the mechanical and thermal properties of the composites. The results show that the initial length, addition level and feed way of the fibers have obvious effects on the length distributions of fibers in specimens, and thereby the mechanical and thermal properties of the composites. The main‐direction feed way has an intense shear action on the fibers in specimens. With the increase of the fiber content, the reinforcing effect of fibers on the tensile strength, flexural strength and flexural modulus of the composites is increased, while the impact strength is decreased first and then tends to be stable, and the strength factor (F) of the tensile strength to weld line is significantly reduced. The longer the fiber lengths in specimens are, the more obvious the reinforcing and toughening effects are. To some extent, with the increase of the fiber content, the storage modulus (E′) and loss modulus (E′′) of the specimens are increased, but the loss factor (Tan δ) is reduced. The effect of the fiber initial lengths on the heat‐degradation of composites is smaller than that of the fiber content. Meanwhile, adding fibers can improve the thermal stability of the composites, and this law is also confirmed by the heat deflection temperature (HDT) test. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40697.