Compatibilization of poly(lactic acid)/epoxidized natural rubber blend with maleic anhydride

The objective of this work was to determine the compatibilization effect of different concentrations of maleic anhydride (MA) in poly(lactic acid) blended with epoxidized natural rubber (PLA/ENR). ENR-grafted MA [ENR-g-MA] was synthesized using four concentrations of MA: 0.15, 0.30, 0.45, and 0.60 phr. Using an internal mixer, binary (PLA/ENR, PLA/ENR-g-MA) and ternary (PLA/ENR/ENR-g-MA) polymer blends were prepared with a constant rubber content of 10 wt %. ENR impaired the mechanical properties of PLA, perhaps due to the relatively large size of the rubber particles. The compatibilization effect of MA was evaluated from the results of impact strength testing. ENR-g-MA was a toughening agent for PLA when the concentration of MA was in the range of 0.30–0.60 phr. MA increased miscibility between PLA and ENR. This effect was indicated in the blends by reductions in rubber particle size, the glass transition temperature of PLA, and the α-transition temperatures of PLA and ENR. In the binary polymer blends, the MA concentration in ENR-g-MA that produced the optimal mechanical properties of PLA was 0.60 phr. In the ternary blends, mechanical properties of PLA did not improve at any concentration of MA in ENR-g-MA. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48297.     

Polymer blends of epoxy resin and epoxidized natural rubber

The aim of this research was to investigate the behaviors of epoxy resin blended with epoxidized natural rubber (ENR). ENRs were prepared via in situ epoxidation method so that the obtained ENRs contained epoxide groups 25, 40, 50, 60, 70, and 80 mol %. The amounts of ENRs in the blends were 2, 5, 7, and 10 parts per hundred of epoxy resin (phr). From the results, it was found that the impact strength of epoxy resin can be improved by blending with ENRs. Tensile strength and Young's modulus were found to be decreased with an increasing amount of epoxide groups in ENR and also with an increasing amount of ENR in the blends. Meanwhile, percent elongation at break slightly increased when ENR content was not over 5 phr. In addition, flexural strength and flexural modulus of the blends were mostly lower than the epoxy resin. Scanning electron microscope micrograph of fracture surface suggested that the toughening of epoxy resin was induced by the presence of ENR globular nodules attached to the epoxy matrix. TGA and DSC analysis revealed that thermal decomposition temperature and glass transition temperature of the samples were slightly different. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 452–459, 2006     

Thermal properties of blends comprising poly(3-hydroxybutyrate-<Emphasis Type="Italic">co</Emphasis>-3-hydroxyvalerate) and epoxidized natural rubber

Blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) with 12 mol% hydroxyvalerate (HV) content and epoxidized natural rubber (ENR) with 50 mol% epoxidation level were studied along with the thermal properties and morphologies. Glass transition temperatures reveal immiscibility of the polymers over the entire composition range. The equilibrium melting point (T _m⁰) of PHBV in blends was determined applying Hoffman–Weeks step-wise annealing procedure. There is no significant variation of T _m⁰ for PHBV with blend composition. Also the crystallinity of PHBV stays approximately constant in the blends, only a slight decrease might be recognized with increasing ENR content. The rate of crystallization of PHBV decreases with PHBV content according to a power law. Morphological studies by polarizing optical microscopy reveal a fine intraspherulitic dispersion of ENR in volume-filling PHBV spherulites, which develop during isothermal crystallization.     

Effect of epoxidized natural rubber on the processing behavior,tensile properties,morphology, and thermal properties of linear‐low‐density polyethylene/soya powder blends

The effect of epoxidized natural rubber (ENR) with 50 mol% epoxidation (ENR 50) on the processing behaviors, tensile properties, morphology, and thermal properties of linear‐low‐density polyethylene (LLDPE)/soya powder blends was investigated. The LLDPE was blended with various soya powder contents in a Haake internal mixer at 150°C and a rotor speed of 50 rpm for 10 min. The tensile properties were tested by using an Instron tensometer according to ISO 527. The thermal stability of the blends was determined by using a thermogravimetric analyzer (TGA). The tensile strength and elongation at the breakage point were significantly improved by the addition of ENR 50, as evidenced by morphological analysis using scanning electron microscopy (SEM). On the other hand, the tensile modulus increased with soya powder content up to 20% and decreased thereafter. The crystallinity and crystallization temperatures of the blends decreased with the incorporation of ENR, and the thermal stability of the blends was lower with higher soya powder content. However, ENR 50 improved the thermal stability of LLDPE/soya powder blends. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

The effect of an epoxidized plasticizer on the thermo-oxidative ageing of poly(vinyl chloride)/epoxidized natural rubber thermoplastic elastomers

The effects of an epoxidized plasticizer on the mechanical properties and thermo-oxidative ageing behaviour of poly(vinyl chloride)/epoxidized natural rubber thermoplastic elastomers (TPEs) were investigated. Aged and unaged blends were characterized by FTIR, tensile properties, tear strength, hardness and dynamic mechanical analysis (DMA). The properties of the epoxidized soya oil (ESO) plasticized TPEs were compared with those of the di-2-ethylhexylphthalate (DOP) plasticized counterparts. The presence of epoxide groups in ESO has been shown to produce two conflicting effects. On the one hand, the presence of excessive epoxide groups has resulted in poor ageing behaviour. On the other hand, it has resulted in a good interaction and compatibility with PVC/ENR. It was found that the tensile strength of the ESO plasticized blends were comparable with the DOP plasticized ones, but the elongation at break (EB) of the ESO blends fell short of that of the DOP blends. Also the retention of both tensile properties for the ESO blends was poorer than for DOP blends. Hardening and embrittlement also occurred in the ESO blends. Despite these weaknesses, ESO could be an ideal plasticizer for the PVC/ENR system as indicated by plasticizer permanence and the greater efficiency of plasticization. © 1998 SCI.     

Toughness enhancement of poly(lactic acid) by melt blending with natural rubber

Rubber toughened poly(lactic acid) (PLA) was prepared by blending with natural rubber (NR)‐based polymers. The blends contained 10 wt % of rubber and melt blended with a twin screw extruder. Enhancement of impact strength of PLA was primarily concernced. This study was focused on the effect of rubber polarity, rubber viscosity and molecular weight on mechanical properties of the blends. Three types of rubbers were used: NR, epoxidized natural rubber (ENR25 and ENR50), and natural rubber grafted with poly(methyl methacrylate) (NR‐g‐PMMA). Effect of viscosity and molecular weight of NR, rubber mastication with a two‐roll mill was investigated. It was found that all blends showed higher impact strength than PLA and NR became the best toughening agent. Viscosity and molecular weight of NR decreased with increasing number of mastication. Impact strength of PLA/NR blends increased after applying NR mastication due to appropriate particle size. DMTA and DSC characterization were determined as well. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Biocomposites of Epoxidized Natural Rubber/Poly(lactic acid) Modified with Natural Fillers (Part I)

The study aimed to prepare sustainable and degradable elastic blends of epoxidized natural rubber (ENR) with poly(lactic acid) (PLA) that were reinforced with flax fiber (FF) and montmorillonite (MMT), simultaneously filling the gap in the literature regarding the PLA-containing polymer blends filled with natural additives. The performed study reveals that FF incorporation into ENR/PLA blend may cause a significant improvement in tensile strength from (10 ± 1) MPa for the reference material to (19 ± 2) MPa for the fibers-filled blend. Additionally, it was found that MMT employment in the role of the filler might contribute to ENR/PLA plasticization and considerably promote the blend elongation up to 600%. This proves the successful creation of the unique and eco-friendly PLA-containing polymer blend exhibiting high elasticity. Moreover, thanks to the performed accelerated thermo-oxidative and ultraviolet (UV) aging, it was established that MMT incorporation may delay the degradation of ENR/PLA blends under the abovementioned conditions. Additionally, mold tests revealed that plant-derived fiber addition might highly enhance the ENR/PLA blend’s biodeterioration potential enabling faster and more efficient growth of microorganisms. Therefore, materials presented in this research may become competitive and eco-friendly alternatives to commonly utilized petro-based polymeric products.     

Epoxidized natural rubber/dicarboxylic acid self-vulcanized blends

Curing behaviour as well as mechanical properties of binary blends of epoxidized natural rubber (ENR) and dodecanedioic acid (DA) were investigated for development of self-vulcanizable elastomer blends. Cross-linking reaction at 180 °C of reactive functional rubber containing 25 and 10 mol% epoxide groups was followed by rheology. The properties of the cured materials were studied by dynamic mechanical analysis, stress-strain experiments, and DSC measurements. It was shown that a specific ratio ENR/DA gave rise to optimum mechanical properties. This ratio decreases together with the epoxidation level of the rubber. DSC measurements revealed that the glass transition temperature of the cured material increases nonlinearly at high concentrations of cross-linking agent. By comparing cross-linking with DA and reaction with monofunctional lauric acid, this behaviour was attributed to polar interactions due to free carboxylic groups of pending diacid grafts.     

Nanosilica‐reinforced Epoxidized natural rubber nanocomposites: Effect of Epoxidation level on morphological and mechanical properties

Epoxidized natural rubbers (ENRs) with three different epoxide contents (i.e., 20, 35, and 50 mol% indicated as ENR20, ENR35, and ENR50, respectively) were prepared. They were then reinforced with 3‐methyacryloxypropyl trimethoxysilane‐modified nanosilica (MPTS‐SiO₂). Influence of epoxide level in ENR molecules on morphological, mechanical, and dynamic mechanical properties of the ENR nanocomposites was investigated. The scanning electron microscopy results revealed larger agglomerates of SiO₂ were found in the ENR composites with higher epoxide content. Furthermore, the strength and moduli of the ENR nanocomposites increased with increasing epoxide content. However, the optimal tensile strength and elongation at break were observed in the nanocomposites with the intermediate level of epoxide contents. The correlation between the strength properties and the interfacial silica‐matrix adhesion indicated that the maximum interfacial adhesion of the nanocomposites was observed in the nanocomposite with ENR35. Also, DMA results indicated stronger interaction between ENR35 and MPTS‐SiO₂ due to higher storage modulus. POLYM. COMPOS., 38:1151–1157, 2017. © 2015 Society of Plastics Engineers     

Rheological and thermal properties of thermoplastic natural rubbers based on poly(methyl methacrylate)/epoxidized‐natural‐rubber blends

Epoxidized natural rubbers (ENRs) with epoxide levels of 10, 20, 30, 40, and 50 mol % were prepared. The ENRs were later blended with poly(methyl methacrylate) (PMMA) with various blend formulations. The mixing torque of the blends was observed. The torque increased as the PMMA contents and epoxide molar percentage increased in the ENR molecules. Furthermore, the shear stress and shear viscosity of the polymer blends in the molten state increased as the ENR content and epoxide molar percentage increased in the ENR molecules. Chemical interactions between polar groups in the ENR and PMMA molecules might be the reason for the increases in the torque, shear stress, and viscosity. All the ENR/PMMA blends exhibited shear‐thinning behavior. This was observed as a decrease in the shear viscosity with an increase in the shear rate. The power‐law index of the blends decreased as the ENR contents and epoxide molar percentage increased in the ENR molecules. However, the consistency index (or zero shear viscosity) increased as the ENR contents and epoxide molar percentage increased. A two‐phase morphology was observed with scanning electron microscopy. The small domains of the minor components were dispersed in the major phase. For the determination of blend compatibility, two distinct glass‐transition‐temperature (T_g) peaks from the tan δ/temperature curves were found. Shifts in T_g to a higher temperature for the elastomeric phase and to a lower temperature for the PMMA phase were observed. Therefore, the ENR/PMMA blends could be described as partly miscible blends. According to the thermogravimetry results, the decomposition temperatures of the blends increased as the levels of ENR and the epoxide molar percentage increased. The chemical interactions between the different phases of the blends could be the reason for the increase. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3561–3572, 2004     

High‐performance bio‐based poly(lactic acid)/natural rubber/epoxidized natural rubber blends: effect of epoxidized natural rubber on microstructure,toughness and static and dynamic mechanical properties

Attempts have been made to prepare high‐performance bio‐based blends through blending of poly(lactic acid) (PLA) with natural rubber (NR) in the presence of epoxidized natural rubber (ENR) as a compatibilizer. The prepared samples were characterized using differential scanning calorimetry, measuring the tensile properties and impact resistance, scanning electron microscopy, Fourier transform infrared (FTIR) spectroscopy and dynamic mechanical analysis (DMTA). Morphological studies revealed a matrix‐dispersed morphology for all blends, in which the average droplet size significantly decreased with the use of ENR. The elongation at break and impact strength of the blend containing 3 wt% ENR were 45 and 16 times those of neat PLA, respectively. These values are significantly higher than those previously reported for various simple and dynamically vulcanized rubber‐toughened PLAs. The influence of ENR on compatibility was confirmed by rheological tests, FTIR spectra and DMTA. DMTA also showed a marked increase in elastic modulus for the blend in the presence of 3 wt% ENR. The tensile properties and impact resistance were directly dependent on the ENR content and rubber droplet size. © 2018 Society of Chemical Industry     

聚乳酸/环氧大豆油共混物的性能

聚乳酸（PLA）与环氧大豆油（ESO）经熔融共混制得具有高韧性的PLA/ESO共混物,并研究了ESO含量对PLA微观形态、力学和流变性能的影响规律。结果表明：ESO可显著降低PLA的熔体黏度,提高PLA的韧性;PLA/ESO共混物在低ESO含量（10%）时为部分相容,而在高ESO含量（20%和30%）时发生了相分离,从而使共混物的断裂伸长率和冲击强度随ESO含量增加先增大后减小,且分别在ESO含量为20%和15%时达到最大值,约为PLA的17倍和2.9倍,而拉伸强度则随之减小。     

Adhesion properties of pressure-sensitive adhesives prepared from SMR 10/ENR 25, SMR 10/ENR 50, and ENR 25/ENR 50 blends

The adhesion properties, i.e. viscosity, tack, and peel strength of pressure-sensitive adhesives prepared from natural rubber/epoxidized natural rubber blends were investigated using coumarone-indene resin and toluene as the tackifier and solvent respectively. One grade of natural rubber (SMR 10) and two grades of epoxidized natural rubbers (ENR 25 and ENR 50) were used to prepare the rubber blends with blend ratio ranging from 0 to 100%. Coumarone-indene resin content was fixed at 40 parts per hundred parts of rubber (phr) in the adhesive formulation. The viscosity of adhesive was measured by a HAAKE Rotary Viscometer whereas loop tack and peel strength was determined using a Lloyd Adhesion Tester operating at 30 cm/min. Results show that the viscosity of the adhesive passes through a minimum value at 20% blend ratio. For loop tack and peel strength, it indicates a maximum at 60% blend ratio for SMR 10/ENR 25 and SMR 10/ENR 50 systems. However, for ENR 25/ENR 50 blend, maximum value is observed at 80% blend ratio. SMR 10/ENR 25 blend consistently exhibits the best adhesion property in this study, an observation which is attributed to the optimum compatibility between rubbers and wettability of adhesive on the substrate. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of different curing systems on heat shrinkability and mechanical properties of ethylene vinyl acetate/epoxidized natural rubber blends

Ethylene vinyl acetate (EVA)/epoxidized natural rubber (ENR) blends containing 10 and 30 wt % ENR were prepared by using an internal mixer. Five different types of curing systems were employed: dicumyl peroxide (DCP), sulfur (S), phenolic resin (Ph), DCP + S, and DCP + Ph. DCP could crosslink with both EVA and ENR while S and Ph were curing agents for ENR. The DCP system provided the lowest tensile properties and tear strength because of low crosslinking in ENR phase. Addition of sulfur or phenolic resin increased the mechanical properties due to a better vulcanization of the rubber phase. The mechanical properties of the blends decreased with increasing ENR content. The rubber particle size in the blends containing 30% ENR played a more important role in the mechanical properties than the blends containing 10% ENR. ENR particle size did not affect heat shrinkability of EVA and a well vulcanized rubber phase was not required for high heat shrinkage. Furthermore, heat shrinkage of the blends slightly changed as the ENR content increased for all curing systems. With regard to the mechanical properties and heat shrinkability, the most appropriate curing system was DCP + Ph and in the case the 10 wt % ENR content produced a more favorable blend. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A structural study of epoxidized natural rubber (ENR‐50) ring opening under mild acidic condition

A structural study of ring opening reaction of purified epoxidized natural rubber (ENR) with acetic acid was conducted using the NMR techniques and its thermal characteristic was evaluated with Thermal gravimetry/Differential Thermal Gravimetry (TG/DTG) and Differential Scanning Calorimetry (DSC) analyses. ¹H‐NMR revealed that 19.56% of epoxide was ring‐opened from the total amount of the epoxide unit in ENR‐50 and this was supported by Fourier Transform Infrared (FTIR) spectroscopy. ¹³C‐NMR suggests the fixation of alkyl (R) i.e., acetate group to the epoxide carbon via ester linkage and formation of hydroxyl groups in the polymer chains. The attachment location of R occurred at both most (↑) and least (↓) hindered carbons of the epoxide. The TG/DTG results of acid treated ENR‐50 showed three decomposition steps at 235–338, 338–523, 523–627 °C due to the presence of the polymer chains mixture, i.e., ring‐opened and intact epoxide of ENR‐50. This increases the T_g value of acid treated ENR‐50 at 24.6 °C as compared to purified ENR‐50 at −17.7 °C. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44123.     

Effects of epoxidized natural rubber (ENR‐50) and processing parameters on the properties of NR/EPDM blends using response surface methodology

The effects of epoxidized natural rubber (ENR‐50) and processing parameters on the properties of natural rubber/ethylene–propylene–diene rubber (NR/EPDM; 70 : 30 phr) blends were studied. The compounds were prepared by melt compounding method. Using response surface methodology of two‐level full factorial, the effects of ENR‐50 contents (?1 : 5 phr; +1 : 10 phr), mixing temperature (?1 : 50°C; +1 : 110°C), rotor speed (?1 : 40 rpm; +1 : 80 rpm), and mixing time (?1 : 5 min; +1 : 9 min) in NR/EPDM blends were evaluated. Cure characteristics and tensile properties were selected as the responses. The significance of factors and its interaction was analyzed using ANOVA and the model's ability to represent the system was confirmed using the constant of determination, R² with values above 0.90. It was found that the presence of ENR‐50 has the predominant role on the properties of NR/EPDM blends. The addition of ENR‐50 significantly improved cure characteristics and tensile strength up to 5.12% and 6.48% compared to neat NR/EPDM blends, respectively. These findings were further supported by swell measurement, differential scanning calorimetry, and scanning electron microscopy. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40713.     

Effect of molecular weight of epoxidized natural rubber on shear strength of adhesives

The dependence of shear strength of epoxidized natural rubber (ENR)‐based adhesives on molecular weight of the rubber is studied using coumarone–indene resin, gum rosin, and petro resin as tackifiers. The adhesive was coated on polyethylene terephthalate (PET) film substrate using a SHEEN hand coater at various coating thickness. The shear strength of adhesives was determined by a Texture Analyzer. Results show a maximum at 6.63 × 10⁴ and 4.14 × 10⁴ for ENR 25 and ENR 50, respectively, after which the shear strength decreases with further increases in molecular weight for all the coating thickness. This observation is attributed to varying degree of cohesiveness which culminates at the respective optimum molecular weight of ENR. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Novel ternary blends of natural rubber/linear low-density polyethylene/thermoplastic starch: influence of epoxide level of epoxidized natural rubber on blend properties

Novel degradable materials based on ternary blends of natural rubber (NR)/linear low-density polyethylene (LLDPE)/thermoplastic starch (TPS) were prepared via simple blending technique using three different types of natural rubber (i.e., unmodified natural rubber (RSS#3) and ENR with 25 and 50 mol% epoxide). The evolution of co-continuous phase morphology was first clarified for 50/50: NR/LLDPE blend. Then, 10 wt% of TPS was added to form 50/40/10: NR/LLDPE/TPS ternary blend, where TPS was the particulate dispersed phase in the NR/LLDPE matrix. The smallest TPS particles were observed in the ENR-50/LLDPE blend. This might be attributed to the chemical interactions of polar functional groups in ENR and TPS that enhanced their interfacial adhesion. We found that ternary blend of ENR-50/LLDPE/TPS exhibited higher 100 % modulus, tensile strength, hardness, storage modulus, complex viscosity and thermal properties compared with those of ENR-25/LLDPE/TPS and RSS#3/LLDPE/TPS ternary blends. Furthermore, lower melting temperature (T _m) and heat of crystallization of LLDPE (?H) were observed in ternary blend of ENR-50/LLDPE/TPS compared to the other ternary blends. Also, neat TPS exhibited the fastest biodegradation by weight loss during burial in soil for 2 or 6 months, while the ternary blends of NR/LLDPE/TPS exhibited higher weight loss compared to the neat NR and LLDPE. The lower weight loss of the ternary blends with ENR was likely due to the stronger chemical interfacial interactions. This proved that the blend with ENR had lower biodegradability than the blend with unmodified NR.     

Dependence of Peel Adhesion on Molecular Weight of Epoxidized Natural Rubber

The effect of molecular weight of two grades of epoxidized natural rubber (ENR)—i.e., ENR 25 and ENR 50—on the peel strength of an adhesive is studied using coumarone-indene resin, gum rosin, and petro resin as tackifiers. Toluene and polyethylene terephthalate (PET) film acted as the solvent and substrate, respectively. A SHEEN hand coater was used to coat the adhesive on the substrate to give coating thicknesses of 30, 60, 90, and 120 µm. The peel strength of adhesive was determined using a Lloyd Adhesion Tester operating at 30 cm/min. Results show that peel strength has a maximum value at a molecular weight of 6.8 × 10⁴ and 3.9 × 10⁴ for ENR 25 and ENR 50, respectively, an observation which is attributed to the combined effects of wettability and mechanical strength of the rubber at the respective optimum molecular weight of ENR. Peel strength increases with coating thickness for all the tackifiers investigated, with a gum rosin-based adhesive exhibiting the highest peel strength.     

Nanoclay distribution and its influence on the mechanical properties of rubber blends

The distribution of modified and unmodified nanoclays inside the rubber phases of immiscible rubber–rubber blends composed of nonpolar–polar natural rubber (NR)/epoxidized natural rubber (ENR) and nonpolar–nonpolar NR/polybutadiene rubber (BR) was investigated for the first time. The distribution of clays at various loadings in the blends was calculated from the viscoelastic properties of the blends. For example, in the 50 : 50 NR/ENR blend, 42% Cloisite 30B migrated to the NR phase, and 58% went to the ENR phase. However, in the same blend, only 7% Cloisite Na⁺ was found in the NR phase, and 93% was found in the ENR phase. Again, in the 50 : 50 NR/BR blends, the NR phase contained 85% Cloisite 30B, whereas 55% Cloisite Na⁺ migrated to the NR phase. All these observations were explained with the help of viscosity, X‐ray diffraction, and morphology analyses. The effect of the distribution of the clay on the mechanical properties was also discussed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010