Novel Temperature Stable Li2MnO3 Dielectric Ceramics with High Q for LTCC Applications

Novel microwave dielectric ceramics in the Li₂MnO₃ system with high Q prepared through a conventional solid‐state route had been investigated. All the specimens exhibited single phase ceramics sintered in the temperature range 1140°C–1230°C. The microwave dielectric properties of Li₂MnO₃ ceramics were strongly correlated with sintering temperature and density. The best microwave dielectric properties of ε_r = 13.6, Q × f = 97 000 (GHz), and τ_f = ?5.2 ppm/°C could be obtained as sintered at 1200°C for 4 h. BaCu(B₂O₅) (BCB) could effectively lower the sintering temperature from 1200°C to 930°C and slightly induced degradation of the microwave dielectric properties. The Li₂MnO₃ ceramics doped with 2 wt% BaCu(B₂O₅) had excellent dielectric properties of ε_r = 11.9, Q × f = 80 600 (GHz), and τ_f = 0 ppm/°C. With low sintering temperature and good dielectric properties, the BCB added Li₂MnO₃ ceramics are suitable candidates for LTCC applications in wireless communication system.     

Low‐temperature sintering and thermal stability of Li2GeO3‐based microwave dielectric ceramics with low permittivity

A low‐permittivity dielectric ceramic Li₂GeO₃ was prepared by the solid‐state reaction route. Single‐phase Li₂GeO₃ crystallized in an orthorhombic structure. Dense ceramics with high relative density and homogeneous microstructure were obtained as sintered at 1000‐1100°C. The optimum microwave dielectric properties were achieved in the sample sintered at 1080°C with a high relative density ~ 96%, a relative permittivity ε_r ~ 6.36, a quality factor Q × f ~ 29 000 GHz (at 14.5 GHz), and a temperature coefficient of resonance frequency τ_f ~ ?72 ppm/^°C. The sintering temperature of Li₂GeO₃ was successfully lowered via the appropriate addition of B₂O₃. Only 2 wt.% B₂O₃ addition contributed to a 21.2% decrease in sintering temperature to 850°C without deteriorating the dielectric properties. The temperature dependence of the resonance frequency was successfully suppressed by the addition of TiO₂ to form Li₂TiO₃ with a positive τ_f value. These results demonstrate potential applications of Li₂GeO₃ in low‐temperature cofiring ceramics technology.     

Low-temperature firing and microwave dielectric properties of MgNb2-xVx/2O6-1.25x ceramics

MgNb_2-xV_x/2O_6-1.25x (0.1≤x≤0.6) ceramics with orthorhombic columbite structures were prepared at low-temperature by a solid-phase process. The phase component, microscopic morphology, low-temperature sintering mechanism and microwave dielectric performance of MgNb_2-xV_x/2O_6-1.25x ceramics were comprehensively investigated. Low-temperature sintering densification of dielectric ceramics was achieved via the nonstoichiometric substitution of vanadium (V) at the Nb-site. In contrast to pure MgNb₂O₆ ceramics, the sintering temperature of MgNb_2-xV_x/2O_6-1.25x (x = 0.2) ceramics was reduced by nearly 300 °C owing to the liquid-phase assisted sintering mechanism. The liquid phase arises from the autogenous low-melting-point phase. Meanwhile, MgNb_2-xV_x/2O_6-1.25x (x = 0.2) samples with nonstoichiometric substitution could achieve a more than 900% improvement in the Q × f value, compared with stoichiometrically MgNb_2-xV_xO₆ (x = 0.1, 0.2) ceramics. Finally, MgNb_2-xV_x/2O_6-1.25x dielectric ceramics possess outstanding microwave dielectric properties: ε_r = 20.5, Q × f = 91000, and τ_f = -65 ppm/°C when sintered at 1030 °C for x = 0.2, which provides an alternative material for LTCC technology and an effective approach for low-temperature sintering of Nb-based microwave dielectric ceramics.     

Li4Mg3Ti2O9: A novel low-loss microwave dielectric ceramic for LTCC applications

Low-loss novel Li₄Mg₃Ti₂O₉ dielectric ceramics with rock-salt structure were prepared by a conventional solid-state route. The crystalline structure, chemical bond properties, infrared spectroscopy and microwave dielectric properties of the abovementioned system were initially investigated. It could be concluded from this work that the extrinsic factors such as sintering temperatures and grain sizes significantly affected the dielectric properties of Li₄Mg₃Ti₂O₉ at lower sintering temperatures, while the intrinsic factors like bond ionicity and lattice energy played a dominant role when the ceramics were densified at 1450 °C. In order to explore the origin of intrinsic characteristics, complex dielectric constants (ε^’ and ε^’’) were calculated by the infrared spectra, which indicated that the absorptions of phonon oscillation predominantly effected the polarization of the ceramics. The Li₄Mg₃Ti₂O₉ ceramics sintered at 1450 °C exhibited excellent properties of ε_r=15.97, Q·f=135,800 GHz and τ_f=−7.06 ppm/°C. In addition, certain amounts of lithium fluoride (LiF) were added to lower the sintering temperatures of matrix. The Li₄Mg₃Ti₂O₉−3 wt% LiF ceramics sintered at 900 °C possessed suitable dielectric properties of ε_r=15.17, Q·f =42,800 GHz and τ_f=−11.30 ppm/°C, which made such materials promising for low temperature co-fired ceramic applications (LTCC).     

Microwave dielectric properties of Al2O3 ceramics sintered at low temperature

The sintering behavior, microstructure and microwave dielectric properties of Al₂O₃ ceramics co-doped with 3000ppmCuO₂+6000ppmTiO₂+500ppmMgO (Cu/Ti/Mg) have been investigated. The results show that 1 wt% Cu/Ti/Mg can reduce the sintering temperature of Al₂O₃ ceramics effectively. Samples with relative densities of ≥97% and uniform microstructure can be obtained when sintered at 1150 °C. Higher temperature can further increase the density of the sample, but it inevitably leads to abnormal grain growth. Meanwhile, the investigation results show that the low-firing Al₂O₃ ceramics have good microwave dielectric properties especially high Q × f value. A high Q × f value of 109616 GHz is able to be obtained for the 1150 °C sintered sample. The reason for the low temperature densification, abnormal grain growth behavior and the changing trend of the microwave dielectric properties are discussed in the paper.     

The simulation for a high-efficiency millimeter wave microstrip antenna by low dielectric loss and wide temperature stable lithium-based microwave dielectric ceramics for LTCC applications

As a common flux agent, B₂O₃–CuO was introduced into Li₂TiO₃ system to reduce the sintering temperature for the requirements of LTCC applications. The optimal mass ratio of CuO to B₂O₃ was innovatively explored. When the mass ratio of CuO to B₂O₃ increased to 1.2:1.0, excellent microwave dielectric properties were obtained in LTMF&LTZN_0.892+CB_1.2 ceramic of ε_r = 13.23, Q × f = 62,749 GHz, τ_f = -2.48 ppm/°C and the sintering temperature was reduced from 1300 to 930 °C. In a wide temperature range, the sample still maintain high temperature stability of |τ_f| < 5 ppm/°C (-40–120 °C). Based on the LTMF&LTZN_0.892+CB_1.2 substrate, a millimeter wave microstrip antenna resonated at 30.12 GHz was designed with a considerably high radiation efficiency of 93.94% and a signal gain of 4.87 dB. Comprehensive microwave dielectric properties make LTMF&LTZN_0.892+CB_1.2 become a candidate material for LTCC applications.     

Synthesis of a low-firing BaSi2O5 microwave dielectric ceramics with low dielectric constant

In this study, BaSi₂O₅ ceramics with an orthorhombic structure were synthesized by using a traditional solid-state method at a low temperature by doping with Li₂O–B₂O₃–CaO–CuO (LBCC) glass. The phase composition, mechanism of low-temperature sintering, microwave dielectric properties, and changes in the mesophase during the heating of low-temperature sintered BaSi₂O₅ ceramics were examined by performing an X-ray diffraction analysis. A compact matrix of BaSi₂O₅ can be wetted by the liquid phase of the formed LBCC glass. Therefore, LBCC glass with different doping percentages can effectively reduce the sintering temperature of BaSi₂O₅. The microwave dielectric properties of BaSi₂O₅ ceramics sintered at 900 °C at 4 wt% of LBCC glass were determined: ε_r = 7.32, Q × f = 19,002 GHz, and τ_f = ?35.8 ppm/°C. The chemical compatibility of the samples with Ag was studied at 4 wt% doping with LBCC glass, and the samples were fired for 4 h at 900 °C.     

Microwave Dielectric Properties of Novel Glass‐Free Low‐Firing Li2CeO3 Ceramics

Novel glass–free low temperature firing microwave dielectric ceramics Li₂CeO₃ with high Q prepared through a conventional solid‐state reaction method had been investigated. All the specimens in this paper have sintering temperature lower than 750°C. XRD studies revealed single cubic phase. The microwave dielectric properties were correlated with the sintering conditions. At 720°C/4 h, Li₂CeO₃ ceramics possessed the excellent microwave dielectric properties of ε_r = 15.8, Q × f = 143 700 (GHz), and τ_f  = ?123 ppm/°C. Li₂CeO₃ ceramics could be excellent candidates for glass‐free low‐temperature co‐fired ceramics substrates.     

Effects of W6+ substitution on crystal structure and microwave dielectric properties of Li3Mg2NbO6 ceramics

Li₃Mg₂(Nb_1-xW_x)O_6+x/2 (0 ≤ x ≤ 0.08) ceramics were synthesized by the solid-state reaction route. The effects of W⁶⁺ substitution on the phase composition, microstructure and microwave dielectric properties of Li₃Mg₂NbO₆ ceramics were investigated systematically. The XRD results showed that all the samples formed a pure solid solution in the whole doping range. The SEM iamges and relative density revealed the dense structure of Li₃Mg₂(Nb_1-xW_x)O_6+x/2 ceramics. The relationship between the crystal structure and dielectric properties of Li₃Mg₂(Nb_1-xW_x)O_6+x/2 ceramics was researched through polarizability, average bond valence, and bond energy. The substitution of W⁶⁺ for Nb⁵⁺ in Li₃Mg₂(Nb_1-xW_x)O_6+x/2 ceramics significantly promoted the Q × f values. In addition, the increase of W⁶⁺ content improved the thermal stability of the Li₃Mg₂(Nb_1-xW_x)O_6+x/2 ceramics. The Li₃Mg₂(Nb_0.94W_0.06)O_6.03 ceramics sintered at 1175 °C for 6h possessed excellent properties: ε_r ~ 15.82, Q × f ~ 124,187 GHz, τ_f ~ −18.28 ppm/°C.     

Structure and microwave dielectric properties of Li(Al1-xLix)SiO4-x ceramics

Li(Al_1-xLi_x)SiO_4-x (x = 0.005, 0.01, 0.015, and 0.02) ceramics were synthesized via a traditional solid phase reaction method with different sintering temperatures. To determine the positions occupied by Li⁺ in the lattice, the defect formation energies and total energies of various sites of LiAlSiO₄ (LAS) occupied by Li⁺ were examined, and the energy of LAS systems were calculated using density functional theory of first-principle with the CASTEP module. The results demonstrated that the Al-sites occupied by Li⁺ had the lowest formation energies and total energy, so Li ⁺ should substitute Al³⁺. The impacts of replacing Al³⁺ with Li⁺ on the bulk density, sintering properties, phase composition, microstructure, and microwave dielectric properties of Li(Al_1-xLi_x)SiO_4-x (0 = x ≤ 0.02) ceramics were thoroughly studied. With Li⁺-doping, the sintering temperature decreased from 1300 °C (x = 0) to 1175 °C (x = 0.02), while the Q × f and τ_f values of LAS ceramics significantly increased. The Li(Al_0.99Li_0.01)SiO_3.99 ceramic was fully sintered at 1250 °C for 10 h to obtain excellent microwave dielectric properties: ε_r = 3.49, Q × f = 51,358 GHz, and τ_f = ?51.48 × 10^?6 °C^?1.     

Low‐Temperature Sintering Microwave Characteristics of B2O3‐doped CaLa4Ti4O15 Dielectric Ceramics

Preparation and microwave dielectric properties of B₂O₃‐doped CaLa₄Ti₄O₁₅ ceramics have been investigated. X‐ray diffraction data show that CaLa₄Ti₄O₁₅ ceramic has a trigonal structure coupled with a second phase of CaLa₄Ti₅O₁₇. The CaLa₄Ti₄O₁₅ ceramic with addition of 0.5 wt% B₂O₃, sintered at 1220°C for 4 h, exhibits microwave dielectric properties with a dielectric constant of 45.8, Q × f value of 24,000 GHz, and temperature coefficient of resonant frequency (τ_f) of ?19 ppm/^°C. B₂O₃‐doped CaLa₄Ti₄O₁₅ ceramics, which have better sintering behavior (decrease in sintering temperature ~ 330°C) and dielectric properties than pure CaLa₄Ti₄O₁₅ ceramics, are candidates for applications in microwave devices.     

Synthesis,Microstructure, and Microwave Dielectric Properties of Spinel ZnGa2O4 Ceramics

Spinel ZnGa₂O₄ ceramics were synthesized by conventional solid‐state method and their microwave dielectric properties were investigated. The phase evolution and microstructures of specimens were studied by XRD and SEM. The textured surface microstructures of ZnGa₂O₄ ceramics formed at high sintering temperatures. The spinel‐structured ZnGa₂O₄ ceramics sintered at 1385°C exhibited excellent microwave dielectric properties: a dielectric constant (ε_r) of 10.4, a quality factor (Q × f) of 94.600 GHz, and a temperature coefficient of resonant frequency (τ_f) of ?27 ppm/°C. ZnGa₂O₄ ceramics have a low sintering temperature, a wide temperature region, and a small negative τ_f value. They are promising candidate materials for millimeter‐wave devices.     

A Novel Magnetodielectric Solid Solution Ceramic 0.4LiFe5O8–0.6Li2MgTi3O8 with Excellent Microwave Dielectric Properties

In this study, a novel spinel solid solution ceramic of 0.4LiFe₅O₈–0.6Li₂MgTi₃O₈ (0.4LFO–0.6LMT) has been developed and investigated. It is found that the 40 mol% LiFe₅O₈ and 60 mol% Li₂MgTi₃O₈ are fully soluble in each other and a disordered spinel phase is formed. The ceramic sample sintered at 1050°C/2 h exhibits both good magnetic and dielectric properties in the frequency range 1–10 MHz, with a permeability between 29.9~14.1 and magnetic loss tangent between 0.12~0.67, permittivity between 16.92~16.94 and dielectric loss tangent between 5.9 × 10^?3–2.3 × 10^?2. The sample also has good microwave dielectric properties with a relative permittivity of 16.1, a high quality factor (Q × f) ~28 500 GHz (at 7.8 GHz). Furthermore, 3 wt% H₃BO₃–CuO (BCu) addition can effectively lower the sintering temperature to 925°C and does not degrade the magnetodielectric properties. The chemical compatibility with silver electrode indicates that this kind of ceramics is a good candidate for the low‐temperature cofired ceramic (LTCC) application.     

A lithium aluminium borate composite microwave dielectric ceramic with low permittivity,near-zero shrinkage,and low sintering temperature

A low temperature co-fired dielectric material with low shrinkage during the sintering process can enhance the circuit design of electronic devices. Lithium aluminium borate composite ceramic with a composition of Li₂O:Al₂O₃:B₂O₃ = 1:1:2 (abbreviated: LAB) was prepared by a traditional solid-state reaction method. These ceramics have a low sintering temperature (675–750 °C), low permittivity, and near-zero shrinkage. When the sintering temperature was 725 °C, the LAB ceramics exhibited a small shrinkage of ?2.4% and the best microwave dielectric properties with ε_r = 3.9, Q × f = 35 500 GHz, and τ_?= ?64 ppm/°C. The LAB ceramics sintered at 700 °C have near-zero shrinkage of ? 0.4% and good microwave dielectric properties. The ceramics transformed from (Li₂B₄O₇ and Al₂O₃) to (Li₂Al₂B₄O₁₀ and Li₄Al₄B₆O₁₇) phases with increasing the sintering temperature, which may be the reason why they show marginal shrinkage. In addition, the ceramics could be co-fired with Ag, indicating that this material is a good candidate for low-temperature co-fired ceramic devices.     

Influence of Li2O–B2O3–SiO2 glass on the sintering behavior and microwave dielectric properties of BaO–0.15ZnO–4TiO2 ceramics

This paper reports the investigation of the performance of Li₂O–B₂O₃–SiO₂ (LBS) glass as a sintering aid to lower the sintering temperature of BaO–0.15ZnO–4TiO₂ (BZT) ceramics, as well as the detailed study on the sintering behavior, phase evolution, microstructure and microwave dielectric properties of the resulting BZT ceramics. The addition of LBS glass significantly lowers the sintering temperature of the BZT ceramics from 1150 °C to 875–925 °C. Small amount of LBS glass promotes the densification of BZT ceramic and improves the dielectric properties. However, excessive LBS addition leads to the precipitation of glass phase and growth of abnormal grain, deteriorating the dielectric properties of the BZT ceramic. The BZT ceramic with 5 wt% LBS addition sintered at 900 °C shows excellent microwave dielectric properties: ε_r=27.88, Q×f=14,795 GHz.     

A Novel Low‐Firing and Low Loss Microwave Dielectric Ceramic Li2Mg2W2O9 with Corundum Structure

The crystal structure and microwave dielectric properties of a novel low‐firing compound Li₂Mg₂W₂O₉ were investigated in this study. The phase purity and crystal structure were investigated using X‐ray diffraction analyses and Rietveld refinement. The best microwave dielectric properties of the ceramic with a low permittivity (ε_r) ~11.5, a quality factor (Q × f) ~31 900 GHz (at 10.76 GHz) and a temperature coefficient of the resonant frequency (τ_f) ~ ?66.0 ppm/°C were obtained at the optimum sintering temperature (920°C). CaTiO₃ was added into the Li₂Mg₂W₂O₉ ceramic to obtain a near zero τ_f, and 0.93Li₂Mg₂W₂O₉–0.07CaTiO₃ ceramic exhibited improved microwave dielectric properties with a near‐zero τ_f ~ ?1.3 ppm/°C, a ε_r ~21.6, a high Q_u × f value ~20 657 GHz. The low sintering temperature and favorable microwave dielectric properties make it a promising candidate for LTCC applications.     

Crystal structure,Raman spectra,and modified dielectric properties of pure-phase ZnZrNb2O8 ceramics at low temperature

Low-temperature co-fired ceramics technology (LTCC) exhibits enormous superiorities in packaging, integration, and interconnection. However, the complex compositions of low-melting point sintering aids may react with ceramic matrix, which increases the difficulties of phase control and tape casting. In this work, the Li₂CO₃–B₂O₃–Bi₂O₃–SiO₂ (LBBS) sintering aid was adopted to sinter ZnZrNb₂O₈ ceramics with single phase at low temperatures. The LBBS glass could be used to fabricate pure-phase ZnZrNb₂O₈ ceramics at a low sintering temperature, promote the grain growth, and increase the densification of ZnZrNb₂O₈ ceramics. Furthermore, the unit cell volume, NbO₆ octahedral distortion, Raman shift, and FWHM changed along with LBBS addition, thereby affecting the microwave dielectric properties. Remarkably, ZnZrNb₂O₈ ceramics doped with 0.75 wt.% LBBS at 950°C were chemically compatible with the silver electrode and exhibited excellent microwave dielectric characteristics: ε_r = 27.1, Q × f = 54 500 GHz, and τ_f = −48.7 ppm/°C, providing candidates for LTCC applications.     

Effect of Li2O–V2O5 on the low temperature sintering and microwave dielectric properties of Li1.0Nb0.6Ti0.5O3 ceramics

Li₂O–Nb₂O₅–TiO₂ based ceramic systems have been the candidate materials for LTCC application, due to their high dielectric constant and Q × f value and controllable temperature coefficient in the microwave region. However, the sintering temperature was relatively higher (above 1100 °C) for practical application. In this study, dielectric properties of Li_(1+x−y)Nb_(1−x−3y)Ti_(x+4y)O₃ solid solution were studied with different x and y contents and among them, the Li_1.0Nb_0.6Ti_0.5O₃ composition (x = 0.1, y = 0.1) was selected, due to its reasonable dielectric properties to determine the possibility of low temperature sintering. The effects of 0.17Li₂O–0.83V₂O₅, as a sintering agent, on sinterability and microwave dielectric properties of Li_1.0Nb_0.6Ti_0.5O₃ ceramics were investigated as a function of the sintering agent content and sintering temperature. With addition of 0.17Li₂O–0.83V₂O₅ above 0.5 wt%, the specimens were well densified at a relatively lower temperature of 850 °C. Only slight decrease in apparent density was observed with increasing 0.17Li₂O–0.83V₂O₅ content above 0.75 wt%. In the case of 0.5 wt% 0.17Li₂O–0.83V₂O₅ addition, the values of dielectric constant and Q × f reached maximum. Further addition caused inferior microstructure, resulting in degraded dielectric properties. For the specimens with 0.5 wt% 0.17Li₂O–0.83V₂O₅ sintered at 850 °C, dielectric constant, Q × f and TCF values were 64.7, 5933 GHz and 9.4 ppm per °C, respectively.     

Sintering behaviour,phase composition,microstructure, and dielectric properties of BaSm2O4 microwave ceramics

BaSm₂O₄ was prepared by the conventional solid-phase reaction method. Single-phase dense BaSm₂O₄ ceramic (space group: Pnam) was obtained at 1500 °C. Crystal refinement results show that BaSm₂O₄ ceramics have a CaFe₂O₄ structure. The change of Q × f is explained by calculating the stack fraction and radial shrinkage of BaSm₂O₄ ceramics. When the sintering temperature was 1500 °C, the packing fraction and radial shrinkage of the BaSm₂O₄ ceramic reached the maximum values of 52.194% and 36%. Due to secondary recrystallization, the relative density of the ceramics increases and then decreases, reaching a maximum of 1500 °C (96.65%). In addition, the τ_? value is affected by SmO₆ octahedral distortion. The ceramics have the best combined dielectric properties after sintering at 1500 °C for 4 h: ε_r = 10.99, Q × f = 54598 GHz, τ_? = ?25.4 ppm/°C. BaSm₂O₄ ceramics have good prospects for applications in the field of mobile communication base stations.     

Improved sinterability and microwave dielectric properties of [Zn0.5Ti0.5]3+-doped ZnAl2O4 spinel solid solution

Low-permittivity ZnAl_2-x(Zn_0.5Ti_0.5)_xO₄ ceramics were synthesized via conventional solid-state reaction method. A pure ZnAl₂O₄ solid-state solution with an Fd-3m space group was achieved at x ≤ 0.1. Results showed that partial substitution of [Zn_0.5Ti_0.5]³⁺ for Al³⁺ effectively lowered the sintering temperature of the ZnAl₂O₄ ceramics and remarkably increased the quality factor (Q × f) values. Optimum microwave dielectric properties (ε_r = 9.1, Q × f = 115,800 GHz and τ_f = −78 ppm/°C) were obtained in the sample with x = 0.1 sintered at 1400°C in oxygen atmosphere for 10 h. The temperature used for the sample was approximately 250°C lower than the sintering temperature of conventional ZnAl₂O₄ ceramics.