Alumina Toughened Zirconia Nanocomposite Incorporating Al2O3 Whiskers

We investigated the Vickers hardness and fracture toughness of an Al₂O_3(n) + 70 wt% ZrO₂ (TZ‐3Y)_n nanocomposite with addition of 2.5 wt% Al₂O₃ whiskers. Densities greater than 95% were reached after conventional sintering at 1500°C. The fracture toughness was increased 62% over pure Al₂O₃. Microcracking and crack deflection can be the mechanisms responsible to improve the fracture toughness. The use of ATZ composites with a low percent of whiskers can be a promising biomedical material for medical and dental applications given its large increase in fracture toughness over pure alumina and the observed relief from aging issues of zirconia.     

Study on microhardness,dynamic mechanical,and tribological properties of PEEK/Al2O3 composites

The wear and friction properties of poly (ether‐ether‐ketone) (PEEK) reinforced with 0–33 vol % (60 wt %) micron size Al₂O₃ composites were evaluated at a sliding speed of 1.0 m/s and nominal pressure from 0.5 to 1.25 MPa under dry sliding conditions using a pin‐on‐disk wear tester. The wear resistance of the pure PEEK is 10‐fold higher than that of mild steel under the similar test condition. It is improved to 18‐fold as compared with mild steel at 3.5 vol % Al₂O₃ content. The improvement in wear properties may be attributed to the thin, tenacious, and coherent transfer film formed between the steel countersurface and composite pin. However, the wear resistance of PEEK containing above 3.5 vol % Al₂O₃ was deteriorated, despite their higher hardness and stiffness as compared with that of composites containing lower Al₂O₃ content. This is attributed to the formation of thick and noncoherent transfer film, which does not prevent the wear of the composites from hard asperities of countersurface. Moreover, hard Al₂O₃ particles present in transfer film act as third body wear mechanism. The coefficient of friction of the composites is higher than that of pure PEEK. SEM and optical microscopy have shown that wear of pure PEEK occurs by the mechanism of adhesion mainly whereas of PEEK composites by microploughing and abrasion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation,microstructures, and mechanical properties of directionally solidified Al2O3/Lu3Al5O12 eutectic ceramics

Al₂O₃/Lu₃Al₅O₁₂ (LuAG) directionally solidified eutectic (DSE) ceramics with two solidification rates were prepared utilizing optical floating zone (OFZ) technique. The microstructures (eutectic morphology, preferred growth direction and interface orientation) of Al₂O₃/LuAG were characterized, and the mechanical properties (Vickers hardness and fracture toughness) were compared with those of Al₂O₃/REAG (RE = Y, Er, and Yb). Results show that Al₂O₃/LuAG with solidification rate of 30 mm/h has established preferred growth direction in both Al₂O₃ and LuAG phases with cellular eutectic structures. While Al₂O₃/LuAG with solidification rate of 10 mm/h only shows preferred growth direction in Al₂O₃ phase and presents degenerate irregular eutectic microstructures. Besides, Al₂O₃/LuAG exhibits higher hardness compared with Al₂O₃/REAG (RE = Y, Er, and Yb). In addition, a special attention is focused on the relations among rare earth ionic radius, eutectic microstructures, and mechanical properties of these DSE ceramics. It is demonstrated that a smaller rare earth ionic radius could lead to larger eutectic interspacing as well as higher Vickers hardness of DSE Al₂O₃/REAG, revealing the possibility and feasibility of microstructure control and mechanical properties optimization for DSE Al₂O₃/REAG ceramics by tailoring the rare earth elements.     

Microscopic Origins of Compositional Trends in Aluminosilicate Glass Properties

Revealing and understanding the microscopic origins of the macroscopic properties of aluminosilicate glasses is important for the design of new glasses with optimized properties. In this work, we study the composition‐structure‐property relationships in 20 MgO/CaO sodium aluminosilicate glasses upon Al₂O₃‐for‐SiO₂ and MgO‐for‐CaO substitutions. We find that some properties (density, molar volume, Young's modulus, and shear modulus) are linear through the investigated range of Al₂O₃ compositions, while others (refractive index, coefficient of thermal expansion, Vickers hardness, isokom temperatures, and liquid fragility index) exhibit a change in the slope around the composition with [Al₂O₃] = [Na₂O], which is especially pronounced for the glasses containing MgO. We discuss these phenomena based on structural information obtained by NMR spectroscopy and topological considerations.     

Effect of Y2O3-stabilized ZrO2 whiskers on the microstructure,mechanical and wear resistance properties of Al2O3 based ceramic composites

The aim of this study was to improve the mechanical properties of Al₂O₃ ceramics by the addition of Y₂O₃-stabilized ZrO₂ whiskers (designated as Al₂O₃/YSZ_W composite) through the flux method and hot-pressing technology. The effect of YSZ_W content on their microstructure, phase composition and transformability, mechanical properties, and wear resistance was systematically investigated. The Al₂O₃/YSZ_W composites containing 10 wt% YSZ_W exhibited the best mechanical performance, including the highest content of YSZ_W tetragonal phase and transformability as well as the largest values in their relative density (99.5%), hardness (1969 HV), fracture toughness (9.57 MPa m^1/2) and flexural strength (855 MPa). The strengthening and toughening of the Al₂O₃/YSZ_W composites were attributed to the YSZ_W tetragonal-monoclinic phase transformation as well as the whiskers reinforcing effect. Furthermore, the Al₂O₃/YSZ_W composites also showed the highest friction and wearing properties.     

Effective thermal conductivity and thermal properties of phthalonitrile‐terminated poly(arylene ether nitriles) composites with hybrid functionalized alumina

A polymer‐based thermal conductive composite has been developed. It is based on a dispersion of micro‐ and nanosized alumina (Al₂O₃) in the phthalonitrile‐terminated poly (arylene ether nitriles) (PEN‐t‐ph) via solution casting method. The Al₂O₃ with different particle sizes were functionalized with phthalocyanine (Pc) which was used as coupling agent to improve the compatibility of Al₂O₃ and PEN‐t‐ph matrix. The content of microsized functionalized Al₂O₃ (m‐f‐Al₂O₃) maintained at 30 wt % to form the main thermally conductive path in the composites, and the nanosized functionalized Al₂O₃ (n‐f‐Al₂O₃) act as connection role to provide additional channels for the heat flow. The thermal conductivity of the f‐Al₂O₃/PEN‐t‐ph composites were investigated as a function of n‐f‐Al₂O₃ loading. Also, a remarkable improvement of the thermal conductivity from 0.206 to 0.467 W/mK was achieved at 30 wt % n‐f‐Al₂O₃ loading, which is nearly 2.7‐fold higher than that of pure PEN‐t‐ph polymer. Furthermore, the mechanical testing reveals that the tensile strength increased from 99 MPa for pure PEN‐t‐ph to 105 MPa for composites with 30 wt % m‐f‐Al₂O₃ filler loading. In addition, the PEN‐t‐ph composites possess excellent thermal properties with glass transition temperature (T_g) above 184°C, and initial degradation temperature (T_id) over 490°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41595.     

Grain growth kinetics in microwave sintered graphene platelets reinforced ZrO2/Al2O3 composites

The grain growth kinetics and mechanical properties of graphene platelets(GPLs) reinforced ZrO₂/Al₂O₃(ZTA) composites prepared by microwave sintering were investigated. The calculated grain growth kinetics exponent n indicated that the GPLs could accelerate the process of the Al₂O₃ columnar crystal growth. And the grain growth activation energy of the Al₂O₃ columnar crystal indicated that the grain growth activation energy of the GPLs doped ZTA composites is much higher than those of pure Al₂O₃ and ZTA in microwave sintering. The optimal mechanical properties were achieved with 0.4?vol% GPLs, whose relative density, Vickers hardness and fracture toughness were 98.76%, 18.10?GPa and 8.86?MPa?m^1/2, respectively. The toughening mechanisms were crack deflection, bridging, branching and pull-out of GPLs. The results suggested that GPLs-doped are good for the Al₂O₃ columnar crystal growth in the ZTA ceramic and have a potentially improvement for the fracture toughness of the ceramics.     

Effects of cubic BN addition and phase transformation on hardness of Al2O3-cubic BN composites

The Vickers hardness of dense Al₂O₃-cubic BN (cBN) composites prepared by spark plasma sintering under a moderate pressure of 100 MPa at 1200-1600 °C was investigated at indentation loads of 0.098-19.6 N. The BN grains in the Al₂O₃-BN composite prepared at 1300 °C showed no transformation from the cBN to hBN phase, and the hardness was 59 GPa at 0.098 N. The hardness of the Al₂O₃ matrix in the Al₂O₃-BN composites containing 10-30 vol% cBN prepared at 1300-1400 °C was around 25 GPa at 0.098 N, which was higher than monolithic Al₂O₃ bodies prepared at the same temperatures. The hardness of the Al₂O₃ matrix in the Al₂O₃-BN composites decreased with increasing sintering temperature. The increase in the hardness of the Al₂O₃ matrix may be due to the decrease in the size of Al₂O₃ grains in the Al₂O₃-BN composites owing to the addition of cBN particles and the decrease in sintering temperature. The Meyer exponents of the monolithic Al₂O₃ bodies and Al₂O₃-BN composites were 1.90-1.94 independent of cBN content.     

Preparation and characterization of polyimide/Al2O3 hybrid films by sol–gel process

A sol–gel process has been developed to prepare polyimide (PI)/Al₂O₃ hybrid films with different contents of Al₂O₃ based on pyromellitic dianhydride (PMDA) and 4,4′‐oxydianiline (ODA) as monomers. FESEM and TEM images indicated that Al₂O₃ particles are relatively well dispersed in the polyimide matrix after ultrasonic treatment of the sol from aluminum isopropoxide and thermal imidization of the gel film. The dimensional stability, thermal stability, mechanical properties of hybrid PI films were improved obviously by an addition of adequate Al₂O₃ content, whereas, dielectric property and the elongation at break decreased with the increase of Al₂O₃ content. Surprisingly, the corona‐resistance property of hybrid film was improved greatly with increasing Al₂O₃ content within certain range as compared with pure PI film. Especially, the hybrid film with 15 wt % of Al₂O₃ content exhibited obviously enhanced corona‐resistance property, which was explained by the formation of compact Al₂O₃ network in hybrid film. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The Band Structure of Polycrystalline Al2O3 and Its Influence on Transport Phenomena

The electronic (band) structure of polycrystalline Al₂O₃, in particular the density of near‐band edge grain‐boundary localized states, plays a significant role in a host of high‐temperature phenomena, including sintering, high‐temperature creep, oxygen permeability in dense “dry” Al₂O₃ ceramics, and Al₂O₃ scale formation on Al₂O₃ scale‐forming alloys. All these phenomena involve creation or annihilation of charged point defects (vacancies and/or interstitials) at grain boundaries and interfaces, and must of necessity involve electrons and holes. Thus, the density of states associated with grain boundaries in Al₂O₃ assume great importance, and has been calculated using DFT for both nominally undoped and Y‐doped Σ7 bi‐crystal boundaries. These quantum mechanical calculations must be taken into account when considering why Y₂O₃ segregation to Al₂O₃ grain boundaries is so effective in enhancing high‐temperature creep resistance of polycrystalline Al₂O₃, and in understanding the reactive element effect in Al₂O₃ scale‐forming alloys. Finally, a case will be made that grain‐boundary diffusion is mediated by the migration of a class of grain‐boundary ledge defects called disconnections, which are characterized by a step height h and a Burgers vector b.     

Effect of c-BN surface modification on the microstructure and mechanical properties of (Ti,W)C-based cermet tool materials

Alumina-coated cubic boron nitride (c-BN) particles (c-BN@Al₂O₃) were prepared using a heterogeneous nucleation method. Then, they were added to a (Ti,W)C-based cermet tool material after synthesis via vacuum hot-press sintering. The microstructure and mechanical properties of the (Ti,W)C-based cermet tool material with varying c-BN@Al₂O₃ contents were recorded and analyzed. The results show that with increasing c-BN@Al2O3 concentration, the relative density, flexural strength, fracture toughness, and Vickers hardness all increase first and then decrease, and the average grain size first decreases and then increases. The introduction of Al₂O₃ into the c-BN particles used for surface modification can improve the wettability and interfacial bonding strength between the c-BN and matrix particles, restrain the grain growth of the matrix particles, and improve the flexural strength of cermet tool materials. The addition of c-BN@Al₂O₃ also alters the crack propagation mechanism of the cermet tool material and introduces multiple toughening mechanisms to improve the fracture toughness of the cermet tool material. The high hardness of c-BN and Al₂O₃ is the main reason for the increase in hardness; however, excessive addition of such material reduces the relative density, resulting in a decrease in hardness.     

Assessment of the Thermal Shock Resistance Figures of Merit of Al2W3O12, a Low Thermal Expansion Ceramic

Zero thermal expansion phases from the A₂M₃O₁₂ and related thermomiotic (negative thermal expansion) families are natural candidates for applications where high thermal shock resistance is the principal requirement. However, their mechanical properties are largely unknown, as are sintering routes for consolidation into bulk objects. Therefore, a preliminary case study on the effect of microstructure on mechanical strength and thermal shock resistance of Al₂W₃O₁₂ has been performed. All thermal and mechanical properties necessary for calculation of thermal shock resistance figures of merit have been measured experimentally. Tensile strengths were measured by four‐point flexural test and analyzed by the Weibull method. The microstructure of bulk specimens, conventionally pressureless sintered at 1273 K, was coarse‐grained, containing microcracks, and inhomogeneous with respect to density due to the agglomeration of nanoparticles, and led to low tensile strength. Despite this, thermal shock resistance features evaluated for Al₂W₃O₁₂ are encouraging. The Hasselman figure of merit for thermal shock resistance for severe heating conditions of Al₂W₃O₁₂ was 120 K, comparable to sapphire, the state‐of‐the‐art material for some advanced thermal shock resistance applications. This study shows that zero thermal expansion phases from the A₂M₃O₁₂ family have potential to be transformed into useful engineering ceramics for thermal shock resistance applications.     

Influence of sintering temperature and holding time on the densification, phase transformation, microstructure and properties of hot pressing WC-40 vol.%Al2O3 composites

WC-40 vol.%Al₂O₃ composites were prepared by high energy ball milling followed by hot pressing. The tungsten carbide (WC) and commercial alumina (Al₂O₃) powders composed of amorphous Al₂O₃, boehmite (AlOOH) and χ-Al₂O₃ were used as the starting materials. The phase transformation during sintering, the influence of sintering temperature and holding time on the densification, microstructure, Vickers hardness and fracture toughness and the toughening effects of WC-40 vol.%Al₂O₃ composites were investigated. The results showed that the amorphous Al₂O₃, AlOOH and χ-Al₂O₃ were transformed to α-Al₂O₃ completely during the sintering process. With the increasing sintering temperature and holding time, the relative density increased and both the Vickers hardness and fracture toughness increased initially to the maximum values and then decreased. When the as milled powders were hot pressed at 1540 °C for 90 min, a relative density of 97.98% and a maximum hardness of 18.65 GPa with an excellent fracture toughness of 10.43 MPa m^1/2 of WC-40 vol.%Al₂O₃ composites were obtained.     

Effect of TiO2 on crystallization and mechanical properties of MgO–Al2O3–SiO2 glasses containing P2O5

MgO–Al₂O₃–SiO₂ glass-ceramics have been widely used in military, industrial, and construction applications. The nucleating agent is one of the most important factors in the production of glass-ceramics as it can control the crystallization temperature or the grain size. In this study, we investigated the effect of replacing P₂O₅ with different amounts of TiO₂ on the crystallization, structure, and mechanical properties of an MgO–Al₂O₃–SiO₂ system. The crystallization and microstructure were investigated by differential scanning calorimetry, Raman spectroscopy, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The mechanical properties were investigated by measuring the Vickers hardness, Young's modulus, and fracture toughness. The results showed that adding TiO₂ favored the precipitation of fine grains and significantly increased the Vickers hardness, Young's modulus, and fracture toughness of the glasses. Introducing an appropriate amount of TiO₂ can make a glass structure more compact, promote crystallization, and improve the mechanical properties of MgO–Al₂O₃–SiO₂ glass-ceramics.     

Microstructure and High‐temperature Oxidation Behavior of Ti3AlC2/W Composites

Using spark plasma sintering, Ti₃AlC₂/W composites were prepared at 1300°C. They contained “core‐shell” microstructures in which a Ti_xW_1?x “shell” surrounded a W “core”, in a Ti₃AlC₂ matrix. The composite hardness increased with W addition, and the hardening effect is likely achieved by the Ti_xW_1?x interfacial layer providing strong bonding between Ti₃AlC₂ and W, and by the presence of hard W. Microstructural development during high‐temperature oxidation of Ti₃AlC₂/W composites involves α‐Al₂O₃ and rutile (TiO₂) formation ≥1000°C and Al₂TiO₅ formation at ~1400°C while tungsten oxides appear to have volatilized above 800°C. Likely due to exaggerated, secondary grain growth of TiO₂‐doped alumina and the effect of W addition, fine (<1 μm) Al₂O₃ grains formed dense, anisomorphic laths on Ti₃AlC₂/5 wt%W surfaces ≥1200°C and coarsened to large (>5 μm), dense, TiO₂‐doped Al₂O₃ clusters on Ti₃AlC₂/10 wt%W surfaces ≥1400°C. W potentially affects the oxidation behavior of Ti₃AlC₂/W composites beneficially by causing formation of Ti_xW_1?x thus altering the defect structure of Ti₃AlC₂, resulting in Al having a higher activity and by changing the scale morphology by forming dense Al₂O₃ laths in a thinner oxide coating, and detrimentally through release of volatile tungsten oxides generating cavities in the oxide scale. For Ti₃AlC₂/5 wt%W oxidation, the former beneficial effects appear to dominate over the latter detrimental effect.     

Effect of sintering conditions on optical and mechanical properties of MgAl2O4/Al2O3 laminated transparent composite fabricated by spark-plasma-sintering (SPS) processing

To realize a high hardness in transparent MgAl₂O₄, the MgAl₂O₄/Al₂O₃ laminated composite was fabricated by a one-step spark-plasma-sintering (SPS) method. By sintering at a temperature of 1225 °C for 10 min and at a heating rate of ≤ 10 °C/min under a pressure of 300 MPa, the MgAl₂O₄/Al₂O₃ laminated composites can attain a high hardness with maintaining the wide band transparency. The in-line and IR transmission were ～50 % at the visible wavelength of 500 nm and >77 % at the wavelength of 4 μm, respectively. The Vickers hardness measured on the surface of the Al₂O₃ layer perpendicular to the MgAl₂O₄/Al₂O₃ stacking exhibited 29 GPa, which is higher than those of the monolithic Al₂O₃ (26.6 GPa) and MgAl₂O₄ (17.2 GPa). The wide band transparency and mechanical properties can be realized by simultaneously attaining smaller grain sizes and higher densities of both the MgAl₂O₄ and Al₂O₃ phases in the laminated composite by optimizing the SPS conditions.     

Experimental Study on Catalytic Biomass Gasification in a Bubbling Fluidized Bed

A bubbling fluidized‐bed gasification system was selected for catalytic steam gasification of rice straw with four Ni‐based catalysts, i.e., Ni/Al₂O₃, Ni/CeO₂, Ni/MnO₂, and Ni/MgO. The effect of temperature, steam/biomass ratio (S/B), and catalyst/biomass ratio (C/B) on the gas composition, char conversion, and hydrogen yield was evaluated. It was found that higher temperature and S/B promote hydrogen production and char conversion. The results also demonstrated that the catalytic activity of Ni/Al₂O₃ under different S/B values is better than those of the other catalysts. Regarding the catalyst activity, all four catalysts exhibited good performance in terms of tar removal and carbon conversion. However, the performance of Ni/Al₂O₃ was superior to that of the other three catalysts.     

Evolution on phase composition and properties of alumina-based ceramics fabricated from high-titania special-grade natural bauxite micropowder

In this study, Al₂O₃-based ceramics were fabricated with natural bauxite powder as the raw material. The phase compositions evolution behavior during the heat treatment and its influence on the properties of fabricated ceramics were investigated. With increasing heat treatment temperature, the sintering degree of high-titania special-grade bauxite became better. The samples showed decreased porosity, increased bulk density, Vickers hardness, fracture toughness and flexural strength. However, when the heat temperature increased to 1650 °C, decomposition of tieillite occurs in sample, leading to increased Al₂O₃ and TiO₂ content in the liquid phase. Corundum and mullite grains with anisotropic growth appeared in the samples, leading to a decrease in the density, the Vickers hardness and flexural strength of samples decreased consequently. However, those anisotropic grains could prolong the crack propagation path and improve the fracture toughness of the material.     

Effect of heat absorbing alumina addition on mechanochemical synthesis of WC–Al2O3 nanocomposites

It has been shown earlier that formation of undesirable W₂C phase during mechanochemical synthesis of WC–Al₂O₃ composites from WO₃–Al–C mixture is due to high temperatures caused by the large heat release during the initial aluminothermic reduction of WO₃. With the aim of preventing the formation of W₂C, in this study, Al₂O₃ was added to lower the reaction temperature. Thermodynamic calculations showed that Al₂O₃ presence in WO₃/2Al/C/xAl₂O₃ mixtures would lower the adiabatic temperature. Experimental findings revealed that with no Al₂O₃ addition, released heat in the mixture activates carbothermic reduction of WO₃ and causes carbon deficiency, which results in W₂C formation. When x?=?0·6, although product consists of W₂C phase, the coolant effect of alumina diminishes carbon deficiency phenomenon with a consequence of more WC formation. For the WO₃/2Al/C/1·2Al₂O₃ mixture, carbothermic reduction reaction was prevented, which brings about complete conversion of W to WC after milling. The TEM observations showed that the produced WC–Al₂O₃ powder contains nanosize particles.     

Preparation and Electric Properties of Bi0.5Na0.5TiO3–Bi(Al0.5Ga0.5)O3 Lead‐Free Piezoceramics

A new lead‐free BNT‐based piezoelectric ceramics of (1 ? x)Bi_0.5Na_0.5TiO₃–xBi(Al_0.5Ga_0.5)O₃ (x = 0, 0.02, 0.03, 0.04, and 0.05) were synthesized using a conventional ceramic fabrication method. Their structures and electrical properties were investigated. All the samples show a typical ferroelectric P(E) loops and S(E) curves at room temperature. The optimal properties are obtained at the composition of the x = 0.03. The substitution of Bi(Al_0.5Ga_0.5)O₃ enhances piezoelectric constant and increases Curie temperature from 58 pC/N and 310°C of pure BNT to 93 pC/N and 325°C of the x = 0.03. The temperature‐dependent P(E) loops and S(E) curves of 0.97BNT–0.03BAG indicate that phase transition from ferroelectric to antiferroelectric takes place over a very wide temperature region from 80°C to 180°C. The results show that the introduction of BAG improves the electrical properties of BNT.