Endurance of Deck-to-Deck Connections in Transverse Hardwood Glulam Decks

Dowel and stiffener beam deck-to-deck connections transfer shear and moment between hardwood glued-laminated (glulam) transverse deck panels in longitudinal timber bridges. The connections resist relative deflections between the deck panels and aid in the prevention of reflexive cracking of the bituminous wearing surface at panel joints. Cyclic loading can reduce the stiffness of some types of deck-to-deck connections resulting in shortened service life. The performance of dowel and stiffener beam deck-to-deck connections for hardwood glulam transverse panel bridge decks was evaluated during cyclic laoding. Five tests were conducted with steel dowel connected deck panels, and five tests were conducted with glulam stiffener beam connected deck panels. Each connection was subjected to 1,000,000 load cycles. Degradation of connector stiffness with increasing number of load cycles was determined. Stiffener beam connections had better cyclic load response than the steel dowel connections. Steel dowel connections experienced approximately 20% degradation of stiffness after 1,000,000 load cycles. Most stiffener beam connections experienced little to no stiffness degradation after 1,000,000 load cycles; the smaller stiffener beam experienced 14% degradation after 1,000,000 load cycles. All connections remained within the limits of deflection criteria established in the 1994 AASHTO LRFD Bridge Design Specifications.     

CFRP Composite Connector for Concrete Members

Steel plate connections are frequently used in tilt-up and precast concrete building construction to tie adjacent wall panels together for shear and overturning effects, and to provide continuous diaphragm chord connections for wind and seismic loading. These welded connectors perform poorly in regions of high seismicity and are vulnerable to corrosion. Until now, retrofit and repair strategies for in-plane shear transfer strengthening were limited to attaching steel sections across panel edges. In the present paper, an experimental program is described that utilizes carbon fiber reinforced plastic (CFRP) composites to develop a viable retrofit scheme for precast concrete shear walls and diaphragms. Nine full-scale precast wall panel assemblies with CFRP composite connectors have been tested. The results show that the CFRP composite connection is an effective solution for the seismic retrofit and repair of precast concrete wall assemblies and other precast concrete elements, such as horizontal diaphragms, that require in-plane shear transfer strengthening.     

Full-Scale Fatigue Tests of Steel Orthotropic Decks for the Williamsburg Bridge

Final design of the replacement orthotropic deck panels for the rehabilitation of the Williamsburg Bridge in New York City was based on laboratory fatigue tests of a full-scale prototype and an as-built orthotropic deck panel carried out at Lehigh University in the latter 1990s. The tests focused on determining and comparing the fatigue resistance of two different welded rib-to-diaphragm connection details that were recommended in the 1994 AASHTO LRFD Bridge Design Specifications and an alternative proposed by Steinman. The test on the prototype panel demonstrated that the fatigue resistance of the alternative detail was superior and influenced additional design changes that were incorporated into the replacement panels installed on the southern inner and outer roadways. Subsequent tests on the as-built panel further confirmed that the fatigue resistance of the alternative detail was superior and demonstrated that the additional design changes were also beneficial. Static and dynamic tests revealed the complex behavior of the orthotropic deck panels and demonstrated the effectiveness of retrofit and repair options at cracked connections. An assessment of fatigue resistance based on fracture mechanics models provided theoretical correlation. This research has led to the revision of design specifications for steel orthotropic decks first provided in the 2000 Interim AASHTO LRFD Specifications.     

Performance Comparison of Four Fiber-Reinforced Polymer Deck Panels

In an effort to assess the constructability and performance of bridges with fiber-reinforced polymer (FRP) composite decks, the short-term and long-term responses of a 207 m, five-span bridge retrofitted with four different FRP panel systems were monitored. The overall aspects of the panel systems, connection details, and construction techniques are presented prior to presentation of the observed and measured responses. Key design parameters (impact factors, girder distribution factors, and level of composite action) for FRP and reinforced concrete decks are evaluated. This paper demonstrates that FRP replacement decks are a viable alternative to reinforced concrete decks and identifies the differences in performances of various FRP deck systems. Two of the FRP panel systems were found to perform considerably better than the other deck systems. Issues that may reduce the service life of FRP deck systems are presented and discussed.     

Inspecting the Lightweight Precast Concrete Panels in the Woodrow Wilson Bridge Deck of 1982

This paper presents the results of a detailed inspection of the deck panels of the Woodrow Wilson Bridge installed in 1982. The original cast-in-place concrete deck, constructed in 1962, was replaced with full-depth lightweight precast concrete deck panels that enabled rapid construction with minimal traffic disruption. The inspection of the Woodrow Wilson deck provides valuable information about the performance of the precast concrete panels, joints, and connections after 20 years of very harsh traffic loads and environmental stressors. The deck panels performed well overall, with the only serious problems at expansion and contraction joints. All of these joints exhibited cracking and rusting. The most prevalent type of cracking appeared to be due to restrained shrinkage between the new polymer concrete, the older precast panels, and the rigid steel joints. This location is more vulnerable to cracking and leaking because there is no prestress across the joint. The multilayered corrosion protection methods used for the transverse and longitudinal post-tensioning tendons were very successful.     

Experimental Study on Prefabricated Concrete Bridge Girder-to-Girder Intermittent Bolted Connections System

This paper reports on a new bridge deck slab flange-to-flange connection system for precast deck bulb tee (DBT) girders. In prefabricated bridge system made of DBT girders, the concrete deck slab is cast with the prestressed girder in a controlled environment at the fabrication facility and then shipped to the bridge site. This system requires that the individual prefabricated girders be connected through their flanges to make it continuous for live load distribution. The objectives of this study are to develop an intermittent bolted connection for DBT bridge girders and to provide experimental data on the ultimate strength of the connection system. This includes identifying the crack formation and propagation, failure mode, and ultimate load carrying capacity. In this study, three different types of intermittent bolted connection were developed. Four actual-size bridge panels were fabricated and then tested to collapse. The effects of the size and the level of the fixity of the connecting steel plates, as well as the location of the wheel load were examined. The developed joint was considered successful if the experimental wheel load satisfied the requirements specified in North American bridge codes. It was concluded that location of the wheel load at the deck slab joint affected the ultimate load carrying capacity of the connections developed. Failure of the joint was observed to be due to either excessive deformation and yielding of the connecting steel plates or debonding of the embedded studs in concrete.     

Structural Behavior of FRP Composite Bridge Deck Panels

Fiber-reinforced polymer (FRP) composite bridge deck panels are high-strength, corrosion resistant, weather resistant, etc., making them attractive for use in new construction or retrofit of existing bridges. This study evaluated the force-deformation responses of FRP composite bridge deck panels under AASHTO MS 22.5 (HS25) truck wheel load and up to failure. Tests were conducted on 16 FRP composite deck panels and four reinforced concrete conventional deck panels. The test results of FRP composite deck panels were compared with the flexural, shear, and deflection performance criteria per Ohio Department of Transportation specifications, and with the test results of reinforced concrete deck panels. The flexural and shear rigidities of FRP composite deck panels were calculated. The response of all panels under service load, factored load, cyclic loading, and the mode of failure were reported. The tested bridge deck panels satisfied the performance criteria. The safety factor against failure varies from 3 to 8.     

Strength and Serviceability of FRP Grid Reinforced Bridge Decks

The research presented in this paper evaluates the flexural performance of bridge deck panels reinforced with 2D fiber-reinforced polymer (FRP) grids. Two different FRP grids were investigated, one reinforced with a hybrid of glass and carbon fibers and a second grid reinforced with carbon fibers only. Laboratory measured load-deflection, load-strain (reinforcement and concrete), cracking, and failure behavior are presented in detail. Conclusions regarding failure mode, limit-state strength, serviceability, and deflection compatibility relative to AASHTO mandated criteria are reported. Test results indicate that bridge decks reinforced with FRP grids will be controlled by serviceability limit state and not limit-state ultimate strength. The low axial stiffness of FRP results in large service load flexural deflections and reduced shear strength. In as much as serviceability limits design, overreinforcement is recommended to control deflection violation. Consequently, limit-state flexural strength will be compression controlled for which reduced service stresses or ACI unified compression failure strength reduction factors are recommended.     

Structural Characterization of Hybrid Fiber-Reinforced Polymer-Glulam Panels for Bridge Decks

The structural characterization of hybrid fiber-reinforced polymer (FRP)–glued laminated (glulam) panels for bridge deck construction is examined using a combined analytical and experimental approach. The structural system is based on the concept of sandwich construction with strong and stiff FRP composite skins bonded to an inner glulam panel. The FRP composite material was made of E-glass reinforcing fabrics embedded in a vinyl ester resin matrix. The glulam panels were fabricated with bonded eastern hemlock vertical laminations. The FRP reinforcement was applied on the top and bottom faces of the glulam panel by wet layup and compacted using vacuum bagging. An experimental protocol based on a two-span continuous bending test configuration is proposed to characterize the stiffness, ductility, and strength response of FRP-glulam panels under simulated loads. Half-scale FRP-glulam panel prototypes with two different fiber orientations, unidirectional (0°) and angle-ply (±45°), were studied and the structural response correlated with control glulam panels. A simple beam linear model based on laminate analysis and first-order shear deformation theory was proposed to compute stiffness properties and to predict service load deflections. In addition, a beam nonlinear model based on layered moment-curvature numerical analysis was proposed to predict ultimate load and deflections. Correlations between experimental results and the two proposed beam models emphasize the need for complementing both analytical tools to characterize the hybrid panel structural response with a view toward bridge deck design.     

Northern Red Oak Glued-Laminated Timber Bridge

A 5-year program to monitor the performance of a red oak longitudinal girder, transverse deck glued-laminated (glulam) highway bridge is presented. The bridge design details, including preservative treatment results, are described. The live loading results indicate that the predicted and observed live load beam deflections agree to within 7% when the stiffness of the individual beam laminations is used as a predictor and a 10% increase in beam stiffness due to composite action between the deck panel and logitudinal girders is incorporated into the design. The dimensional stability of the deck panels over 3 years has been monitored and analyzed. Significant reflexive cracking of the asphaltic wearing surface has been observed at the interface between each red oak deck panel. This has been attributed to the gap provided between each panel during construction, to the placement of the waterproof membrane directly over the creosote-treated deck panels, and to improper mating of the deck panels to the beams during installation of the lag bolts. Long-term (3-year) dead load deflection measurements indicate that after approximately 1 year, dead load deflections remain nearly constant for the interior beams. Elevations of the lower surface of the two exterior beams fluctuate considerably and vary seasonally. There is no evidence of delamination of the girders or deck panels after 4 years. However, there is some evidence of delamination of the curbs and the tops of rail posts.     

Repair of Cracked Aluminum Overhead Sign Structures with Glass Fiber Reinforced Polymer Composites

Transportation departments have been using aluminum overhead sign structures since the 1950s. It is well documented that cracks develop in the welds between diagonal and chord members due to fatigue stresses from wind-induced vibration of the slender members. The cracks propagate to complete failure of the members, which can cause collapse of the truss and inflict injuries. The original design of overhead sign structures did not consider fatigue as a limit state. In addition, field welding of aluminum structures for any possible repairs is prohibited. A repair method for the cracked aluminum welded connections between diagonals and chord members using glass fiber reinforced polymer composites (GFRPs) is proposed. The static load carrying capacity of the welded connection, and the cracked connection repaired with GFRP composites are established. The paper describes the surface preparation of the aluminum tubular members, and the architecture and application sequence of the GFRP composite to retrofit the connection. Experimental results are presented from static tests of welded aluminum connections, welded aluminum connections retrofitted with GFRP composites, and new aluminum connections that depend only on GFRP composite elements for their strength. The results from monotonic static tests carried out on cracked welded specimens from actual sign structures show that the retrofitted connection with GFRP reinforcement achieved 1.17 to 1.25 times the capacity of the welded aluminum connection without any visible cracks. This result, and the minimal traffic disruption anticipated in the actual field application, makes this retrofit method a good candidate for implementation.     

Behavior of Field Splice Details in Precast Concrete-Filled Steel Grid Bridge Deck

Redecking operations executed on urban bridges that experience large traffic volumes frequently require carefully orchestrated construction sequences carried out during times of nonpeak traffic. In such a construction environment, only bridge deck options that exhibit a high degree of modularity in conjunction with ease of installation are considered as viable options for a given redecking operation. As a further requirement, the deck installation must also be expected to perform essentially trouble free, with minimal maintenance, for very long periods of time in extremely harsh environments. The present research investigates the behavior of two new deck splice details for use in bridge applications involving precast concrete-filled steel grid deck panels. The research is primarily experimental in nature and is carried out using full-scale deck panel specimens. However, in an effort to better understand the experimental results, 3D finite-element models of the deck specimens are also constructed and studied. This paper summarizes the results from this experimental and analytical program of study.     

Experimental Performance of Full-Depth Precast, Prestressed Concrete Overhang, Bridge Deck Panels

The performance of a new full-depth precast overhang panel system for concrete bridge decks is investigated experimentally. In contrast to conventional cast-in-place deck overhangs, the proposed full-depth precast overhang system has the potential to speed up construction, reduce costs, and improve safety. Load-deformation behavior up to factored design load limits is first investigated. The panel is then loaded near its edge to examine the collapse capacity and the associated failure modes—particularly the influence of panel-to-panel connections that exist, transverse to the bridge deck axis. Comparative tests are also conducted with a conventional cast-in-place overhang system. When compared to the conventional cast-in-place overhang behavior, the experimental results show that the precast full-depth overhang introduces different behavior modes, largely due to the influence of the partial depth panel-to-panel connection, which reduces the capacity by some 13%.     

轻质混凝土拼装墙板填充钢框架协同抗震性能试验研究

为了研究墙板与钢框架结构之间的协同抗震性能,对采用不同墙框连接节点的轻质混凝土拼装墙板填充钢框架进行了低周往复荷载试验。通过对比试件的承载力、滞回性能、刚度、耗能以及延性性能,探讨了轻质混凝土拼装墙板及其整体性对结构抗震性能的影响。结果表明:填充墙板钢框架结构的最终破坏形态以墙板挤压开裂,框架梁柱端部翼缘屈曲为主;轻质混凝土拼装墙板与钢框架协同工作,有利于提高结构整体的承载力和变形能力,减轻钢框架在平面内的屈曲破坏;与刚性节点相比,采用柔性节点连接墙板与钢框架对结构的承载力、层间刚度和耗能能力更为有利;增强拼装墙板的整体性,有助于提高结构整体刚度、变形和耗能能力。研究结果可为轻质混凝土拼装墙板填充钢框架结构的抗震设计提供参考。      

Improved Longitudinal Joint Details in Decked Bulb Tees for Accelerated Bridge Construction: Concept Development

This paper focuses on an investigation of improved continuous longitudinal joint details for decked precast prestressed concrete girder bridge systems. Precast concrete girders with an integral deck that is cast and prestressed with the girder provide benefits of rapid construction along with improved structural performance and durability. Despite these advantages, use of this type of construction has been limited to isolated regions of the United States. One of the issues limiting more widespread use is a perceived problem with durability of longitudinal joints used to connect adjacent girders. This paper presents the results of a study to assess potential alternate joint details based on constructability, followed by testing of selected details. Seven reinforced concrete beam specimens connected with either lapped headed reinforcement or lapped welded wire reinforcement were tested along with a specimen reinforced by continuous bars for comparison. Test results were evaluated based on flexural capacity, curvature at failure, cracking, deflection, and steel strain. Based on the survey and the experimental program, a headed bar detail with a 152 mm (6 in.) lap length was recommended for replacing the current welded steel connector detail.     

Reinforcing Transverse Glulam Deck Panels with Through-bolted Glulam Stiffener Beams: Theoretical Analysis

Two design criteria, allowable stress design (ASD) and load and resistance factor design (LRFD), are presented for calculating glued-laminated (glulam) stiffener beam depth and number of dome head through bolts used in deck-to-deck connections for longitudinal stringer, transverse deck glulam bridges. Design examples for six deck panel spans (762–3,658 mm) and an applied 89 kN wheel load are also presented. The connection configurations (stiffener beam depth and number of dome head bolts) for both ASD and LRFD differ only in the stiffener beam depth (maximum 15% difference). Both ASD and LRFD criteria performed very well when compared to experimental observation and results of loaded stiffener beam connected deck panels.     

Lateral Stiffness of Steel Bridge I-Girders Braced by Metal Deck Forms

The lateral-torsional buckling capacity of steel bridge girders is often increased by incorporating bracing along the girder length. Permanent metal deck forms (PMDF) that are used to support the wet concrete deck during bridge construction are a likely source of stability bracing; however, their bracing performance is greatly limited by flexibility in the connections currently used with the formwork. This paper outlines results from a research study that assessed and improved the bracing potential of metal deck forms used in bridge applications. The research study included shear tests of PMDF panels, and also lateral displacement and buckling tests of twin girder systems braced with PMDF. This paper will provide key results from the shear panel tests and then focus on the lateral displacement tests. Parametric investigations of PMDF bracing behavior were conducted using finite-element analyses and the results from the lateral displacement tests served a critical role in calibrating the finite element models. This paper documents key results from lateral load tests of 17 girder–PMDF systems using a variety of bracing details and PMDF thickness values.     

Stay-in-Place Fiber Reinforced Polymer Forms for Precast Modular Bridge Pier System

This paper presents an innovative modular construction of bridge pier system with stay-in-place fiber reinforced polymer (FRP) forms filled with concrete. Two 1/6 scale precast modular frames were prepared of a prototype bridge pier system. Three different types of connections were considered: male-female, dowel reinforced with or without tube embedment, and posttensioned. The frames were load tested in negative and positive bending. Subsequently, the cap beams were cut from the frames and tested to failure in four-point bending. Posttensioned joints exhibited the most robust and ductile behavior and proved to be the preferred method of joining stay-in-place forms. Even with dowel bars, the male-female joints lacked the necessary structural integrity in the pier frames. Better surface preparation for FRP units and higher quality grouting may improve the response. Embedment of the columns into the footing provided additional stiffness for the connection. The study indicated that internal reinforcement is not necessary for the stay-in-place forms outside the connection zone. The experiments also showed the importance of maintaining appropriate tolerances and match casting for male-female and embedment connections. Overall, however, feasibility of the precast modular FRP system was demonstrated in this study.     

Modified Yield Line Theory for Full-Depth Precast Concrete Bridge Deck Overhang Panels

Full-depth precast deck slab cantilevers also referred to as full-depth precast concrete bridge deck overhang panels are becoming increasingly popular in concrete bridge deck construction. To date, no simple theory is able to estimate the overhang capacity of full-depth concrete bridge deck slabs accurately. Observations suggest that interaction between flexure and shear is likely to occur as neither alone provides an accurate estimate of the load-carrying capacity. Therefore, modified yield line theory is presented in this paper, which accounts for the development length of the mild steel reinforcing to reach yield strength. Failure of the full-depth panels is influenced by the presence of the partial-depth transverse panel-to-panel seam. When applying a load on the edge of the seam, the loaded panel fails under flexure while the seam fails in shear. Through the use of the modified yield line theory coupled with a panel-to-panel shear interaction, analytical predictions are accurate within 1–6% of experimental results for critical cases.     

Multilevel Formwork Load Distribution with Posttensioned Slabs

Formwork and the associated shoring represent a significant proportion of the costs associated with the construction of multilevel concrete structures. To minimize these costs, a limited number of formwork and shoring sets are recycled up the structure as construction progresses, eliminating the need for a new set of formwork and shoring with each new slab. When a slab is posttensioned using draped tendons, slab lift occurs as a portion of the slab self-weight is balanced. The formwork and shores supporting that slab are unloaded by an amount equivalent to the load balanced by the posttensioning. This produces a load distribution through the structure that is inherently different from that of a conventionally reinforced slab. This paper presents two design methods suitable for modeling the multilevel formwork process for posttensioned slabs: A modification to the simplified analysis method and a finite element model—both techniques will be of immediate use by industry practitioners and of interest to researchers examining the load distribution phenomenon. The paper also summarizes the findings of one of only a few research projects in which actual shore loads were monitored during the construction of a multilevel posttensioned building, which is used to validate the proposed design models.