聚苯乙烯-聚甲基丙烯酸甲酯核-壳粒子的制备及性能

由种子乳液聚合法制备了聚苯乙烯-聚甲基丙烯酸甲酯核-壳粒子。以过硫酸钾（KPS）为引发剂，分别以非离子型辛基酚聚氧乙烯醚（OP—10）和复合十二烷基硫酸钠（SDS）／OP—10（质量比为1：4）为乳化剂，合成了聚苯乙烯种子核。连续滴加甲基丙烯酸甲酯（MMA），以OP—10乳化的种子乳液可以制备粒径范围在0．16～0．67μm的核-壳粒子，当单体苯乙烯与甲基丙烯酸甲酯（St／MMA）的质量比为3：7时，所得粒径为0．18μm，粒径分散系数为0．012。而以OP-10／SDS质量比为4：1制备的种子乳液所得核壳粒子直径在毫米级。差示扫描量热研究显示，以OP-10乳化所得种子乳液制衢的复合粒子的玻璃化转变温度为97．2℃，峰形单一，表现山良好的热性能。     

悬浮-乳液耦合聚合制备大粒径核-壳结构PS/PMMA复合粒子

采用在苯乙烯(St)悬浮聚合不同时期滴加甲基丙烯酸甲酯(MMA)乳液聚合组分的悬浮-乳液耦合聚合方法,制备大粒径核-壳结构复合粒子。研究发现：在St悬浮聚合初期和宏观成粒基本完成的聚合后期滴加MMA乳液聚合组分,分别得到由初级粒子凝并的非核-壳结构粒子和核-壳结构不完整的复合粒子,粒径分布较宽;在St悬浮聚合中期滴加MMA乳液聚合组分,MMA和PMMA乳胶粒子易于向PS粒子扩散或粘并,制备得到平均粒径大于100gm、粒径分布窄和核-壳结构良好的PS／PMMA复合粒子。     

苯乙烯-甲基丙烯酸甲酯无皂核壳乳液合成及表征

采用溶液聚合法制得苯乙烯(St)与苯乙烯磺酸钠(NaSS)共聚物的种子乳液,将其用于甲基丙烯酸甲酯(MMA)的无皂种子乳液聚合,制得了一系列不同核壳单体配比的核壳乳液.通过对溶液聚合动力学、产物的结构与相对分子质量、种子粒径以及将其用于乳液聚合时所得产物的结构与粒子形态分析,结果表明:以溶液聚合法制得的苯乙烯型种子乳液能成功制备无皂核壳乳液,从而为制备无皂核壳乳液提供了新的途径.     

表层含氨基PBA-P(MMA-VAm)核壳乳胶粒子的制备北大核心

采用预乳化-半连续种子乳液聚合方法合成了聚丙烯酸丁酯(PBA)-聚(甲基丙烯酸甲酯-丙烯酰胺)核壳乳胶粒子,通过Hofmann降级反应成功地将其改性为表层含氨基的PBA-聚(甲基丙烯酸甲酯-乙烯胺)[P(MMA-VAm)]核壳乳胶粒子,并对其进行了测试与表征。结果表明:PBA-P(MMA-VAm)核壳乳胶粒子呈球形且分散均匀,平均粒径在340 nm左右,其中,PBA核乳胶粒子平均粒径在270 nm左右;随着丙烯酰胺(AM)用量增加,壳层共聚物P(MMA-VAm)的玻璃化转变温度逐渐降低,PBA-P(MMA-VAm)核壳乳胶粒子的热稳定性受到一定影响;随着AM用量增加,PBA-P(MMA-VAm)核壳乳胶粒子壳层氨基含量逐渐增大,当AM用量为MMA质量的20%时,氨基质量分数达到2%以上。     

n-BMA/MMA共聚核壳乳液的合成研究

通过半连续种子乳液聚合的方法,制备了具有核壳结构的丙烯酸酯聚合物乳胶粒子。采用甲基丙烯酸甲酯(MMA)、甲基丙烯酸酯正丁酯(n-BMA)等单体进行共聚。研究了共聚合过程中,乳化剂浓度、引发剂等对聚合物乳液粒径大小、凝胶量等的影响,并利用动态光散射(DLS)、透射电镜(TEM)和差示扫描量热仪(DSC)对乳胶粒子进行表征。结果表明:核乳液聚合阶段乳化剂浓度增大,乳液粒子的粒径变小,引发剂用量对粒径及分布影响不大;TEM观察到核乳胶粒径大小及变化趋势与DLS测得的结果相一致,并且核乳胶粒子和核壳乳液粒子都呈规则的圆球状,分布均一;DLS测试核壳丙烯酸酯乳胶粒子粒径的变化呈逐渐增长的趋势;DSC测试发现制备的核壳粒子有2个玻璃化转变温度(Tg),验证了胶乳粒子核壳结构的存在。     

PMMA/PAN核-壳粒子制备工艺研究

加入适量的引发剂,通过无皂乳液聚合,以聚甲基丙烯酸甲酯( PMMA)核体为种子乳液,制备了PMMA/PAN核-壳乳液.实验中分别对引发剂量、丙稀腈( AN)滴加量对PMMA/PAN壳层厚度及其粒径和粒径分布的影响进行了较详细的研究,确定了种子乳液聚合法制备PMMA/PAN核-壳结构聚合物粒子的实验方法及条件.通过激光粒度仪、扫描电镜和透射电镜对核-壳粒子的形态结构进行了表征,证明了PMMA/PAN复合粒子的核-壳结构.     

表层含氨基PBA-P(MMA-VAm)核壳乳胶粒子的制备

采用预乳化-半连续种子乳液聚合方法合成了聚丙烯酸丁酯(PBA)-聚(甲基丙烯酸甲酯-丙烯酰胺)核壳乳胶粒子,通过Hofmann降级反应成功地将其改性为表层含氨基的PBA-聚(甲基丙烯酸甲酯-乙烯胺)[P(MMA-VAm)]核壳乳胶粒子,并对其进行了测试与表征。结果表明:PBA-P(MMA-VAm)核壳乳胶粒子呈球形且分散均匀,平均粒径在340 nm左右,其中,PBA核乳胶粒子平均粒径在270 nm左右;随着丙烯酰胺(AM)用量增加,壳层共聚物P(MMA-VAm)的玻璃化转变温度逐渐降低,PBA-P(MMA-VAm)核壳乳胶粒子的热稳定性受到一定影响;随着AM用量增加,PBA-P(MMA-VAm)核壳乳胶粒子壳层氨基含量逐渐增大,当AM用量为MMA质量的20%时,氨基质量分数达到2%以上。     

含磷氮丙烯酸酯核壳粒子的制备

以苯基膦酰二氯、丙烯酸-β-羟乙酯和二乙胺为原料,合成了含磷氮丙烯酸酯(APEEA)功能单体。以APEEA和丙烯酸丁酯(BA)为内核材料、甲基丙烯酸甲酯(MMA)为壳层材料,通过种子乳液聚合法制备了含磷氮丙烯酸酯核壳粒子[poly(APEEA-co-BA-co-MMA)]。采用激光粒度仪(LPS)、扫描电子显微镜(SEM)、透射电镜(TEM)、热重分析(TG)和微型燃烧量热仪(MCC)对所得的样品进行了表征。结果表明:poly(APEEA-co-BAco-MMA)平均粒径在0.08~0.10μm,具有明显的核壳结构,核壳的尺寸约100 nm。当poly(APEEA-co-BA-coMMA)粒子中APEEA质量分数为15%时,分解5%的初始分解温度(Td5%)可达277℃;500℃时残炭量为5.8%,是poly(BA-co-MMA)粒子的3.87倍。质量分数15%的APEEA的引入可以使粒子的热释放率峰值降幅达55%,表明APEEA具有明显的凝聚相阻燃作用,可通过催化粒子成炭改善其燃烧性质。     

苯乙烯-甲基丙烯酸甲酯悬浮-乳液耦合聚合动力学

采用苯乙烯(St)悬浮聚合过程滴加甲基丙烯酸甲酯(MMA)乳液聚合组分,进行悬浮-乳液耦合聚合(SECP), 制备大粒径聚苯乙烯-聚甲基丙烯酸甲酯(PS-PMMA)复合粒子.采用¹H NMR分析方法,讨论了SECP动力学特征.St的SECP聚合速率和转化率与悬浮聚合一致;MMA聚合速率决定于乳胶粒子聚合速度和凝并在悬浮粒子表面的速度,聚合速率比常规乳液聚合速率低.由于凝并在悬浮粒子表面的PMMA乳胶粒子不再有乳液聚合特征,MMA在SECP中转化率低于同条件常规乳液聚合.分别得到乳化剂和引发剂浓度与SECP和普通乳液聚合恒速段聚合速率的关系.     

PMMA/PAN核壳复合粒子的制备与表征

用无皂乳液聚合法制备粒径分布较窄的单分散聚甲基丙烯酸甲酯(PMMA)乳液粒子后,以此乳液粒子为种子,以丙烯腈为壳层单体,用种子乳液聚合法制备了粒径分布更窄、具有核壳结构形态的PMMA／聚丙烯腈(PAN)复合粒子,测定了核及核壳粒子粒径及其分布,并用透射电镜表征了其核壳形态特征。结果表明,PMMA／PAN核壳粒子的壳层厚度约为20nm,粒径分布要比PMMA粒子的窄。     

核壳结构聚硅氧烷/丙烯酸酯复合乳液(Ⅰ)乳化剂对乳液聚合过程及粒径分布和粒子形态的影响

采用种子乳液半连续法合成了具有高有机硅含量的聚硅氧烷/丙烯酸酯核壳结构复合乳液,研究乳化剂的种类、复配比例及质量浓度对有机硅／丙烯酸酯壳核乳液性能与乳胶粒径、分布和结构的影响.结果表明：阴离子乳化剂十二烷基硫酸钠(SDS)、十二烷基磺酸钠(SDS-2)、十二烷基苯磺酸钠(SDBS)所合成的乳胶粒子粒径依次增大,SDS与非离子型乳化剂OP-10复配使用时,随OP-10质量分数的增加,聚合速率和转化率降低,化学稳定性增加,乳胶粒子粒径增大,分布变宽,确定了复合乳化剂的最佳配比.随复合乳化剂浓度的增加,聚合速率加快、转化率增加,乳胶粒子粒径减小而分布加宽.通过改变乳化剂加入方式可减小乳胶粒子的粒径分布.为减少壳层聚合物新粒子的产生,需严格控制乳化剂的浓度,使加入的壳层单体处于“饥饿”状态,在乳胶粒子表面富集、引发聚合,形成表层“过渡层”,最终形成核壳结构复合粒子.     

Preparation of polystyrene/poly(methyl methacrylate) core‐shell composite particles by suspension‐emulsion combined polymerization

Suspension‐emulsion combined polymerization process, in which methyl methacrylate (MMA) emulsion polymerization constituents (EPC) were drop wise added to styrene (St) suspension polymerization system, was applied to prepare polystyrene/poly(methyl methacrylate) (PS/PMMA) composite particles. The influences of the feeding condition and the composition of EPC on the particle feature of the resulting composite polymer particles were investigated. It was found that PS/PMMA core‐shell composite particles with a narrow particle size distribution and a great size would be formed when the EPC was added at the viscous energy dominated particle formation stage of St suspension polymerization with a suitable feeding rate, whereas St‐MMA copolymer particles or PS/PMMA composite particles with imperfect core‐shell structure would be formed when the EPC was added at the earlier or later stage of St suspension polymerization, respectively. It was also showed that the EPC composition affected the composite particles formation process. The individual latex particles would exist in the final product when the concentrations of MMA monomer, sodium dodecyl sulfate emulsifier, and potassium persulfate initiator were great in the EPC. Considering the feature of St suspension polymerization and the morphology of PS/PMMA composite particles, the formation mechanism of PS/PMMA particles with core‐shell structure was proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

中空聚合物微球的制备——种子及核乳胶粒的制备

为了制得具有中空结构的聚合物微球,首先以十二烷基苯磺酸钠(SDBS)为乳化剂,在其用量低于CMC的条件下,进行甲基丙烯酸甲酯(MMA)、甲基丙烯酸(MAA)和丙烯酸丁酯(BA)的乳液聚合,制备了带羧基的种子乳胶粒.然后采用MMA、MAA和二乙烯基苯为单体进行种子乳液聚合,制备了轻度交联的带羧基的核乳胶粒.该核乳胶粒经过核-壳乳液聚合和适当的碱处理工艺就可成为具有中空结构的聚合物微球.采用粒度仪测定了乳胶粒的直径及其分布,采用TEM对乳胶粒结构形态进行了表征.研究了种子及核乳胶粒制备过程中单体加料方式、乳化剂用量及羧基单体种类等因素对聚合稳定性、乳胶粒直径及其分布以及最终的中空聚合物微球结构形态的影响,确定了制备种子及核乳胶粒的最佳工艺条件.在制备种子阶段,SDBS用量为单体总量的0.5%,采用一次性加入单体的进料工艺;在核乳胶粒制备阶段,以MAA为羧基单体,所有单体采用"饥饿式"加料,半连续补加乳化剂并使乳化剂用量为核单体总量的0.15%时可保持聚合稳定性并保证无新乳胶粒生成.     

A study on the synthesis of acrylic composite particles and investigation of their characterization

Core-shell latexes were synthesized by sequential emulsion polymerization of methyl methacrylate (MMA), styrene (St), and ethyl acrylate (EA) in the presence of anionic surfactant, and the characteristics of these latexes were evaluated. The core latex had to be synthesized carefully to avoid the formation of secondary particles. The sequential polymerization method adopted for this synthesis took advantage of stabilizing particles grown during shell polymerization. In core-shell latex polymerization, to suppress the generation of new particles and to minimize the gelation during the shell polymerization, the amount of surfactant (Sodium dodecyl benzene sulfonate: SDBS) should be reduced to the minimum, 0.01 wt% and 0.02 wt% of SDBS to amount of monomer, respectively, when the Polymethyl methacrylate (PMMA) and Polystyrene (PSt) core latexes are prepared. In addition, the monomer pre-emulsion method is better than monomer-add method. The core-shell structure for composite latex synthesized was demonstrated by Particle Size Analysis (PSA), Differential Scanning Calorimeter (DSC), Transmission Electron Microscope (TEM), formability of film, and hydrolysis under NaOH solution.     

Effects of compatibilizing agents in poly(n-butyl acrylate)/poly(methyl methacrylate) composite latexes

Graft copolymers with poly(n-butyl acrylate) (PBA) backbones and poly(methyl methacrylate) (PMMA) macromonomer side chains are used as compatibilizing agents for PBA/PMMA composite latexes. The composite latexes are prepared by seeded emulsion polymerization of methyl methacrylate (MMA) in the presence of PBA particles. Graft copolymers were already incorporated into the PBA particles prior to using these particles as seed via miniemulsion (co)polymerization of n-butyl acrylate (BA) in the presence of the macromonomers. Comparison between size averages of composite and seed particles indicates no secondary nucleation of MMA during seeded emulsion polymerization. Transmission electron microscopy (TEM) observations of composite particles show the dependence of particle morphologies with the amount of macromonomer (i.e., mole ratio of macromonomer to BA and molecular weight of macromonomer) in seed latex. The more uniform coverage with the higher amount of macromonomer suggests that graft copolymers decrease the interfacial tension between core and shell layers in the composite particles. Dynamic mechanical analysis of composite latex films indicates the existence of an interphase region between PBA and PMMA. The dynamic mechanical properties of these films are related to the morphology of the composite particles, the arrangement of phases in the films, and the volume of the interphase polymer. © 1997 John Wiley & Sons, Inc.     

核/壳型聚硅氧烷丙烯酸酯复合乳液的制备

采用种子乳液聚合的方法制备了具有核/壳结构的聚硅氧烷丙烯酸酯复合乳液,研究了乳化剂、单体的投料方式及配比对乳液性质的影响。结果表明:通过种子乳液聚合,得到了含氢聚硅氧烷/丙烯酸丁酯/苯乙烯/甲基丙烯酸甲酯/甲基丙烯酸（PHMS/BA/St/MMA/MAA）共聚物复合乳液,乳液性能稳定,该乳液所制得的胶膜具有优良的性能。     

阴离子型核壳结构水性聚氨酯丙烯酸酯复合乳液的合成

采用种子乳液聚合法,以甲苯二异氰酸酯(TDI)、聚醚二元醇(N220)、二羟甲基丙酸(DMPA)和甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)等为主要原料合成了具有核壳结构的聚氨酯丙烯酸(PUA)复合乳液。用FT-IR、TEM和粒度仪对所制备的共聚乳液的粒径、形态结构和胶膜的力学性能进行了表征。研究表明,随DMPA添加量增加,离子基团增加,PUA乳液平均粒径渐小,乳液黏度先增大后减小,其含量为6%较适宜。     

水性含氟丙烯酸酯核壳乳液的制备及性能研究

采用半连续乳液聚合法合成了以甲基丙烯酸甲酯(MMA)和丙烯酸丁酯(BA)为成核单体,甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)和丙烯酸六氟丁酯(HF)为成壳单体的核壳型微乳液。通过TEM、SEM、FT-IR对乳液及乳液固化膜性能进行了表征;对乳液的稳定性做了测试,用接触角法对乳液固化膜表面性能进行了研究。结果表明:当含氟单体质量分数为19.34%时,核壳型结构粒子呈球形分布,乳液稳定性良好,成膜性较好,乳液固化膜的表面能为24.26 mJ/m2,与之相对应的无氟乳液固化膜的表面能为52.73 mJ/m2。根据本研究得出的原料、配方及工艺方法制备的乳液及其膜有较优的性能。