Developing thin‐film‐composite forward osmosis membranes on the PES/SPSf substrate through interfacial polymerization

A new scheme has been developed to fabricate high‐performance forward osmosis (FO) membranes through the interfacial polymerization reaction on porous polymeric supports. p‐Phenylenediamine and 1,3,5‐trimesoylchloride were adopted as the monomers for the in‐situ polycondensation reaction to form a thin aromatic polyamide selective layer of 150 nm in thickness on the substrate surface, a lab‐made polyethersulfone (PES)/sulfonated polysulfone (SPSf)‐alloyed porous membrane with enhanced hydrophilicity. Under FO tests, the FO membrane achieved a higher water flux of 69.8 LMH when against deionized water and 25.2 LMH when against a model 3.5 wt % NaCl solution under 5.0 M NaCl as the draw solution in the pressure‐retarded osmosis mode. The PES/SPSf thin‐film‐composite (TFC)‐FO membrane has a smaller structural parameter S of 238 μm than those reported data. The morphology and topology of substrates and TFC‐FO membranes have been studied by means of atomic force microscopy and scanning electronic microscopy. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Fabrication of fullerenol-incorporated thin-film nanocomposite forward osmosis membranes for improved desalination performances

Development and use of novel membranes for forward osmosis (FO) applications have gained popularity throughout the world. To enhance FO membrane performance, a novel thin-film nanocomposite membrane was fabricated by interfacial polymerization incorporating Fullerenol (C₆₀(OH)_n) nanomaterial, having n in the range of 24–28 into the active layer. Different concentrations of fullerenol loading (100, 200, 400, and 800 ppm) were added to the top skin layer. The structural and surface properties of the pure thin-film composite membrane (TFC) and fullerenol-incorporated thin-film nanocomposite (FTFC) membranes, were characterized by ATR-FTIR, SEM, and AFM. FO performance and separation properties were evaluated in terms of water flux, reverse salt flux, antifouling propensity, water permeability and salt permeability for all TFC and FTFC membranes. Osmotic performance tests showed that FTFC membranes achieved higher water flux and reverse salt flux selectivity compared with those of TFC membranes. The FTFC membrane with a fullerenol loading of 400 ppm exhibited a water flux of 26.1 L m^?2 h^?1 (LMH), which is 83.03% higher than that of the TFC membrane with a specific reverse salt flux of 0.18 g/L using 1 M sodium chloride draw solution against deionized water in FO mode. The fullerenol incorporation in FTFC membranes also contributed to a decreased fouling propensity.     

Gas permeation properties of a metallic ion-cross-linked PIM-1 thin-film composite membrane supported on a UV-cross-linked porous substrate

Metallic ion-cross-linked polymer of intrinsic microporosity (PIM-1) thin-film composite (TFC) membranes supported on an ultraviolet (UV)-cross-linked porous substrate were fabricated. The UV-cross-linked porous substrate was prepared via polymerization-induced phase separation. The PIM-1 TFC membranes were fabricated via a dip-coating procedure. Metallic ion-cross-linked PIM-1 TFC membranes were fabricated by hydrolyzing the PIM-1 TFC membrane in an alkali solution and then cross-linking it in a multivalent metallic ion solution. The pore size and porous structures were evaluated by low-temperature N₂ adsorption–desorption analysis. The membrane structure was investigated by field-emission scanning electron microscopy. The effects of heat treatment and pore-forming additives on the gas permeance of the UV-cross-linked porous substrate are reported. The effects of different pre-coating treatments on the gas permeance of the metallic ion-cross-linked PIM-1 TFC membrane are also discussed. The metallic ion-cross-linked PIM-1 TFC membrane displayed high CO₂/N₂ selectivity (23) and good CO₂ permeance (1058 GPU).     

Physical modification of polymeric support layer for thin film composite forward osmosis membranes by metal–organic framework-based porous matrix membrane strategy

Physical modification of support layers (SLs) for thin-film composite (TFC) forward osmosis (FO) membranes is the main goal of this study. Accordingly, the strategy of metal–organic framework (MOF)-based porous matrix membrane (PMM) was used for the fabrication of controllable SLs. Fourteen different TFC FO membranes were successfully fabricated by interfacial polymerization (IP) technique over the fourteen different SLs made of polyetherimide (PEI), polyethersulfone (PES), and twelve MOF-based PMM. The controllable MOF particles, fabricated SLs, and TFC membranes were characterized by Fourier-transform infrared spectroscopy (FTIR), powder X-ray diffraction (PXRD), dynamic light scattering (DLS), field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), contact angle (CA), inductively coupled plasma (ICP), and developed SHN1 method. The results showed that the PMM strategy can lead to an increase in the degree of crosslinking of polyamide (PA) as a result of physical modification of the original SLs. Also, the PMM strategy reduced the structural parameters and hence the internal concentration polarization (ICP) was controlled. However, according to the characteristic curve, physical modification of the structure of PES and PEI by MOF-based PMM strategy caused a small and dramatic effect (respectively) on the performance of the TFC FO membranes. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48672.     

Thin-film composite forward osmosis membrane prepared from polyvinyl chloride/cellulose carbamate substrate and its potential application in brackish water desalination

Synthesized by the reaction between α-cellulose and m-tolyl isocyanate (MTI), cellulose carbamate (CC) was blended with polyvinyl chloride (PVC) to fabricate substrates for thin-film composite (TFC) forward osmosis (FO) membranes. The introduction of CC into substrates improved both membrane structure and performance. The substrates exhibited higher porosity and hydrophilicity, and better connective pore structure; while rejection layer exhibited better morphology but limited cross-linked degree decrease after the introduction of CC. According to the results, the CC blend ratio of 10% was the optimal ratio. With this blend ratio, the TFC-10 membrane presented favorable water permeability (1.86 LMH/bar) and structure parameter (337 μm), which resulted in excellent FO performance (water flux with a value of 40.40 LMH and specific salt flux with a value of 0.099 g/L under rejection layer faces draw solution [DS] mode when 1 M NaCl and deionized water were utilized as DS and feed solution). In addition, the TFC-10 membrane showed good water flux and low-sulfate ion leakage in the potential application of brackish water desalination.     

Fabrication of innovative forward osmosis membranes via multilayered interfacial polymerization on electrospun nanofibers

Practical application of forward osmosis (FO) membranes is beset by low water flux and vulnerability of selective polyamide (PA) layers. Herein, novel composite membranes were fabricated with multilayered PA via cyclic interfacial polymerization (IP) on electrospun polyethersulfone (PES) nanofiber substrates to realize high performance FO. The membrane fabrication conditions were optimized detailedly with respect to the morphologies, physicochemical properties, and FO performances. It is indicated that the PES concentration has great impacts on the morphology, thickness, and fiber diameter of the electrospun substrates and the optimal concentration is proved to be 26 wt %. After multilayered IP, the membrane thickness, surface hydrophilicity, and mechanical strength increased with IP cycles. The optimized FO membranes with two PA layers show much higher water flux and membrane selectivity compared with the commercial thin film composite membranes, holding great promise for water purification and seawater desalination. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47247.     

Thin film composite forward osmosis membranes with poly(2‐hydroxyethyl methacrylate) grafted nano‐TiO2 as additive in substrate

The poly(2‐hydroxyethyl methacrylate) grafted titanium dioxide nanoparticles were synthesized and added to the substrate of flat‐sheet thin film composite forward osmosis (TFC‐FO) membranes. The hydrophilicity of substrate was improved, which was advantageous to enhance the water flux of TFC‐FO membranes. The membranes containing a 3 wt % TiO₂‐PHEMA in the substrate exhibited a finger‐like structure combined with sponge‐like structure, while those with lower or without TiO₂‐PHEMA content showed fully finger‐like structures. As for FO performance, the TFC‐FO membranes with 3 wt % TiO₂‐PHEMA content achieved the highest water flux of 42.8 LMH and 24.2 LMH against the DI water using 2M NaCl as the draw solution tested under the active layer against draw solution (AL‐DS) mode and active layer against feed solution (AL‐FS) mode, respectively. It was proven that the hydrophilic property of membrane substrates was a strong factor influencing the water flux in FO tests. Furthermore, the structural parameter was remarkably decreased with an increase of TiO₂‐PHEMA content in membrane substrate, indicating the reducing of internal concentration polarization. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43719.     

Preparation of blend polyethersulfone/cellulose acetate/polyethylene glycol asymmetric membranes for oil–water separation

Blend PES/CA hydrophilic membranes were prepared via a phase-inversion process for oil–water separation. PEG-400 was introduced into the polymer solution in order to enhance phase-inversion and produce high permeability membranes. A gas permeation test was conducted to estimate mean pore size and surface porosity of the membranes. The membranes were characterized in terms of morphology, overall porosity, water contact angle, water flux and hydraulic resistance. A cross-flow separation system was used to evaluate oil–water separation performance of the membranes. From FESEM examination, the prepared PES/CA membrane presented thinner outer skin layer, higher surface porosity with larger pore sizes. The outer surface water contact angle of the prepared membrane significantly decreased when CA was added into the polymer solution. The higher water flux of the PES/CA membrane was related to the higher hydrophilicity and larger pore sizes of the membrane. From oil–water separation test, the PES/CA membrane showed stable oil rejection of 88 % and water flux of 27 l/m² s after 150 min of the operation. In conclusion, by controlling fabrication parameters a developed membrane structure with high hydrophilicity, high surface porosity and low resistance can be achieved to improve oil rejection and water productivity.     

Synthesis and characterization of PVC-TFC hollow fibers for forward osmosis application

Forward osmosis (FO) is considered among the most encouraging water desalination processes as a result of its high performance and low energy demand. Thin-film composite (TFC) hollow fibers (HF) were synthesized and examined in the FO process. Three different concentrations of polyvinyl chloride (PVC) support polymer were fabricated via the phase inversion technique. The polyamide layer was synthesized on the outer surface of the PVC-HF substrate via interfacial polymerization (IP) reaction. To the best of our knowledge, PVC HF was used in this research for the first time as a support for TFC-FO membranes. PVC HFs have high-quality specifications that are expected to have outstanding performance in TFC-FO applications, especially for water desalination. The obtained membranes were characterized using contact angle measurement, scanning electron microscopy, atomic force microscope and Fourier-transform Infrared. The performance of the PVC-TFC HF was examined in the FO under standard conditions. Results showed that the membrane fabricated with a lower concentration of PVC substrate exhibited higher water flux in comparison to the higher concentration PVC membrane. Changing the concentration of PVC from 15% to 18% reduced water flux from 25 to 13 L m⁻² h⁻¹; however, salt flux also decreased from 8 to 3 g m⁻² h⁻¹.     

Hydrophobic SiO2 nanoparticle-induced polyvinylidene fluoride crystal phase inversion to enhance permeability of thin film composite membrane

Thin film composite (TFC) membrane can get rid of small molecular contaminants and salts with a very high efficiency, thus exhibiting promising potential for addressing the emerging problem of a clean water shortage. In this work, a new type of TFC membrane was prepared by interfacial polymerization of two monomers (MPD and TMC) on surface of SiO₂/polyvinylidene fluoride (PVDF) substrate. The maximum flux of 3.16 L m⁻² h⁻¹ Bar⁻¹ was achieved for the optimized hydrophobic SiO₂ nanoparticles well dispersed in PVDF substrate, which is 2.6 times higher than that of 1.21 L m⁻² h⁻¹ Bar⁻¹ for the commercial cellulose triacetate reverse osmosis membrane. The improved performance of TFC membrane could be attributed to the higher compaction resistance of SiO₂/PVDF substrate. Further analysis revealed that PVDF crystal phase inversion induced by superhydrophobic SiO₂ nanoparticles obviously enhanced the intramolecular and intermolecular hydrogen bonds between PVDF polymer molecules. Additionally, the narrower finger-like pore size and thicker pore wall of SiO₂/PVDF substrate also played significant roles in enhancing the compaction resistance of PVDF membrane. This work also provides a proof-of-concept demonstration of high permeability substrates for effective flux enhancement of TFC membranes. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48204.     

高通量聚醚砜纳滤膜的制备及对染料浓缩脱盐

以聚醚砜（PES）为膜材料,以嵌段式聚醚 Pluronic F127为添加剂,利用特制刮膜设备通过相转化法制备出高通量PES/Pluronic F127复合纳滤膜,并将其用于染料的浓缩脱盐。研究了添加剂含量、溶剂蒸发温度和蒸发时间对膜结构和膜性能的影响,考察了不同操作压力和操作温度下膜对染料的分离性能。扫描电镜 （SEM）、接触角、孔隙率数据和蛋白吸附测试结果表明,Pluronic F127改善了膜孔结构,提高了孔隙率,并且显著提高了膜的抗污染性能。纯水通量、截留率以及膜表面孔径表征结果表明,当Pluronic F127含量为3%、溶剂蒸发温度为90℃、 蒸发时间为18 s时,膜的分离性能最佳。在0.6 MPa下该膜对低分子量染料的截留率可达99.9%,且通量达到110.2 L·m^-2·h^-1,对NaCl的截留率仅为5.5%。在12 h的染料浓缩脱盐中,膜对染料的通量维持在较高水平且截留率始终保持在99%左右,具有良好的稳定性和抗污染性。     

Support surface pore structures matter: Effects of support surface pore structures on the TFC gas separation membrane performance over a wide pressure range

In this work, the effects of support surface pore structures(including surface pore size, surface pore density and surface porosity) on the performance of thin film composite(TFC) gas separation membrane over a wide pressure range(from 0.3 to 2.0 MPa) were studied. To fulfill it, the polysulfone(PSf) supports with different surface pore structures were prepared. Two kinds of wide-accepted polymeric membrane materials, i.e., polyvinylamine(PVAm) and Pebax 1657 copolymer, were used as skin layer materials. We pointed out for the first time that the support surface average pore size and pore density could affect the chain mobility of polymer of skin layer at the support surface pore entrance, then, can affect the TFC membrane performance. Besides, we also discussed the effects of support on the TFC membrane performance when the feed pressure changes for the first time. This work can provide guidance for choosing a suitable support for TFC gas separation membrane.     

Characteristics and Performances of Blended Polyethersulfone and Carbon-Based Nanomaterial Membranes: Effect of Nanomaterial Types and Air Exposure

Polyethersulfone (PES) is a widely used polymeric material for ultrafiltration or nanofiltration membranes. To enhance membrane permeability, rejection, and antifouling performance, the effect of four different types of carbon-based nanomaterials and air exposures during PES/carbon-based nanomaterial membrane fabrication was evaluated. The carbon-based nanomaterials were pristine carbon nanotubes, oxidized CNTs (CNTs-O), pristine graphene nanoplatelets (GNPs-P), and oxidized graphene nanoplatelets (GNPs-O). The characteristics and performances of pure and blended membranes were investigated based on their permeability, porosity, morphology, and hydrophobicity. Longer air contact time during membrane preparation resulted in lower membrane permeability, hydrophobicity, and porosity. All fabricated membranes tended to have channelled sponge-like structure, and highest permeability was attributed to the PES/GNPs-O membrane.     

Facile modification of aliphatic polyketone-based thin-film composite membrane for three-dimensional and comprehensive antifouling in active-layer-facing-draw-solution mode

The application of “active-layer-facing-draw-solution” (AL-DS) mode, which allows a considerably high water flux in forward osmosis (FO) processes, is hindered by severe fouling occurring within the porous support of the FO membranes. We designed a series of “three-dimensionally” antifouling FO membranes by an extremely convenient and scalable approach, by using in situ reduced aliphatic polyketone (PK) membranes (rPK) and the silver-nanoparticles-immobilized rPK-Ag membranes as the substrates for thin-film composite (TFC) FO membrane preparation. This modification imparted enhanced hydrophilicity compared with the original PK-TFC membrane, without affecting the morphology and transport properties. Benefiting from the three-dimensional antifouling structure, the modified TFC membranes (i.e., rPK-TFC and rPK-Ag-TFC membranes) demonstrated excellent and comprehensive fouling resistance towards a variety of organic foulants, as well as biofouling resistance towards Escherichia coli. These results provide useful insights into the fabrication of antifouling FO membranes for water purification purposes and pressure retarded osmosis (PRO) process.     

Synthesis and characterization of PES/PSF/PEG by immersion precipitation for Mediterranean seawater desalination by FO membrane

In the present study, a simple, inexpensive, nontoxic, and environmentally friendly polyethylene glycol (PEG) polymer was used to enhance the hydrophilicity of the forward osmosis (FO) membrane using various PEG concentrations as a pore forming agent in the casting solution of polyethersulfone/polysulfone (PES/PSF) blend membranes. A nonwoven PES/PSF FO blend membrane was fabricated via the immersion precipitation phase inversion technique. The membrane dope solution was cast on polyethylene terephthalate (PET) nonwoven fabric. The results revealed that PEG is a pore forming agent and that adding PEG promotes membrane hydrophilicity. The membrane with 1 wt% PEG (PEG1) had about 27% lower contact angle than the pristine blend membrane. The PEG1 membrane has less tortuosity (which reduces from 3.4–2.73), resulting in a smaller structure parameter (S value) of 277 μm, due to the presence of open pores on the bottom surface structure, which results in diminished ICP. Using 1 M NaCl as the draw solution and distilled water as the feed solution, the PEG1 membrane exhibited higher water flux (136 L m⁻² h⁻¹) and lower reverse salt flux (1.94 g m⁻² h⁻¹). Also, the selectivity of the membrane, specific reverse salt flux, (J_s/J_w) showed lower values (0.014 g/L). Actually, the PEG1 membrane has a 34.6% higher water flux than the commercial nonwoven-cellulose triacetate (NW-CTA) membrane. By means of varied concentrations of NaCl salt solution (0.6, 1, 1.5, and 2 M), the membrane with 1 wt% PEG showed improved FO separation performance with permeate water fluxes of 108, 136, 142, and 163 L m⁻² h⁻¹. In this work, we extend a promising gate for designing fast water flux PES/PSF/PEG FO blend membranes for water desalination.     

In-situ generated ZnO nanoparticles for enhanced performance of thin film nanocomposite membrane in forward osmosis process

This work developed a novel approach to the in-situ synthesis of ZnO nanoparticles to modify the polysulfone (PSf) porous membrane substrate. The zinc acetate was added to the casting solution, and ZnO nanoparticles were synthesized during phase inversion. The non-solvent pH and zinc acetate concentration controlled the ZnO synthesis and loading. Their effect on the substrates properties in terms of morphology, hydrophilicity and porosity was studied thoroughly. The result shows that the ZnO nanoparticles was not formed in acidic pH, while ZnO nanoparticles with size of 20 nm could be easily formed in basic pH. The successful synthesis of ZnO nanoparticles was investigated using FTIR and EDX analysis. The EDX images verify that in-situ synthesis led to a more uniform dispersion than conventional incorporation method. Then the effect of ZnO loading on the interfacial reaction and polyamide (PA) structure was investigated. SEM images verify the successful synthesis of a uniform and defect-free PA thin film on ZnO modified substrates. FO performance results show an enhancement in water flux and salt rejection as a result of ZnO incorporation in thin film nanocomposite (TFN) membranes, where TFN 1 wt.% in-situ membrane showed 40% higher water flux than the control TFC membrane. The porous and hydrophile substrate in TFN 1 wt.% in-situ membrane is responsible for improved separation performance. These modified membranes displayed uniform dispersion of ZnO nanoparticles within substrates, confirming that this method could effectively restrain the aggregation of the nanoparticles.     

Porous polyethersulfone hollow fiber membrane in gas–liquid contacting processes

Porous polyethersulfone hollow fiber membranes were fabricated via dry–wet phase inversion method with the polymer concentration in the spinning dope either 13 wt% or 15 wt%. The fabricated hollow fiber membranes were characterized by different test methods and the performance of membranes in contactor applications was tested by CO₂ absorption. The mean pore size, effective surface porosity and membrane porosity decreased while the membrane density and Liquid Entry Pressure (LEPw) increased as polymer concentration increased. The CO₂ absorption flux of the fabricated membranes was measured in two cases; i.e. when the absorbent, distilled water, was in the lumen side or in the shell side. The CO₂ flux for the membrane, fabricated from 13 wt% PES solution, was compared with some commercial and in-house made membranes. The former membrane had 111% higher flux than a commercial PTFE membrane.     

Tuning and optimization of structure and surface properties of thin and fine hydrophilic nanofibrous substrates through low-pressure heat-press treatment

The properties of electrospun nanofibrous membranes (ENMs), including pore size, surface roughness, and hydrophilicity, significantly affect crosslinking, thickness, and morphology of the polyamide selective layer formed on top of ENM substrate in thin film composite membranes, and, ultimately the performance of membranes. We produced polyamide 66 nanofiber layers with a thickness of 10 μm and a fiber diameter of 55 nm, considerably thinner and finer than usual ENM substrates. We then subjected this thin layer to post-production treatment using the efficient low-pressure heat-press (LPHP) method at a pressure of 3 kPa at three different temperatures and two different time intervals. It was found that the morphology of the nanofiber layer was preserved, and its structural characteristics, including pore structure, surface roughness, wettability, crystallinity, and specific surface area, were favorable with LPHP treatment. The optimal conditions were obtained with treatment at 190°C for 3600 s, in which the roughness of the nanofiber substrate decreased from 64 to 25 nm. Using these substrates offers new, less-explored opportunities for optimizing the LPHP treatment of the substrate. These substrates are proposed for a new generation of TFC membranes in a continuous production line, with the possibility of scaling up for pressure- and osmosis-driven membranes.     

Development of thin‐film composite membranes for carbon dioxide and methane separation using sulfonated poly(phenylene oxide)

Novel membranes based on sulfonated poly (phenylene oxide) (SPPO) was developed. SPPO membranes in the hydrogen form were converted to metal ion forms. The effect of exchange with metal ions including monovalent (Li⁺, Na⁺, K⁺), divalent (Mg²⁺, Ba²⁺, Ca²⁺) and trivalent (Al³⁺) ions was investigated in terms of permeation rate and permeation rate ratios for CO₂ and CH₄ gases. Both dense homogeneous membranes and thin‐film composite (TFC) membranes were studied for their gas separation characteristics. The effect of membrane preparation conditions and operating parameters on the membrane performance were also investigated. The selectivity of the TFC membrane increased as the cationic charge density increased as a result of electrostatic cross‐linking. TFC membrane of very high selectivity was achieved by coating a thin layer of SPPO‐Mg on a PES substrate. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 735–742, 2000     

Engineering design of outer‐selective tribore hollow fiber membranes for forward osmosis and oil‐water separation

Outer‐selective thin‐film composite (TFC) hollow fiber membranes offer advantages like less fiber blockage in the feed stream and high packing density for industrial applications. However, outer‐selective TFC hollow fiber membranes are rarely commercially available due to the lack of effective ways to remove residual reactants from fiber's outer surface during interfacial polymerization and form a defect‐free polyamide film. A new simplified method to fabricate outer‐selective TFC membranes on tribore hollow fiber substrates is reported. Mechanically robust tribore hollow fiber substrates containing three circular‐sector channels were first prepared by spinning a P84/ethylene glycol mixed dope solution with delayed demixing at the fiber lumen. The thin wall tribore hollow fibers have a large pure water permeability up to 300 L m^?2 h^?1 bar^?1. Outer‐selective TFC tribore hollow fiber membranes were then fabricated by interfacial polymerization with the aid of vacuum sucking to ensure the TFC layer well‐attached to the substrate. Under forward osmosis studies, the TFC tribore hollow fiber membrane exhibits a good water flux and a small flux difference between active‐to‐draw (i.e., the active layer facing the draw solution) and active‐to‐feed (i.e., the active layer facing the feed solution) modes due to the small internal concentration polarization. A hyperbranched polyglycerol was further grafted on top of the newly developed TFC tribore hollow fiber membranes for oily wastewater treatment. The membrane displays low fouling propensity and can fully recover its water flux after a simple 20‐min water wash at 0.5 bar from its lumen side, which makes the membrane preferentially suitable for oil‐water separation. © 2015 American Institute of Chemical Engineers AIChE J, 61: 4491–4501, 2015