Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively.     

锂离子电池用硅/石墨/碳复合负极材料的电化学性能

采用湿法混料及高温热解法制备了锂离子电池用硅/石墨/碳复合负极材料,并研究了不同配方的复合材料结构及电化学性能。研究发现,硅含量为20%(质量分数)时,复合材料首次可逆容量为865mAh/g,循环30次后仍为757mAh/g,容量保持率可达88%,大大改善了硅基材料作为锂离子电池负极材料的电化学性能。     

Influence of dry grinding in a ball mill on the length of multiwalled carbon nanotubes and their dispersion and percolation behaviour in melt mixed polycarbonate composites

Ball milling of carbon nanotubes (CNTs) in the dry state is a common way to produce tailored CNT materials for composite applications, especially to adjust nanotube lengths. For Nanocyl^TM NC7000 nanotube material before and after milling for 5 and 10 h the length distributions were quantified using TEM analysis, showing decreases of the mean length to 54% and 35%, respectively. With increasing ball milling time in addition a decrease of agglomerate size and an increase of packing density took place resulting in a worse dispersability in aqueous surfactant solutions. In melt mixed CNT/polycarbonate composites produced using masterbatch dilution step, the electrical properties, the nanotube length distribution after processing, and the nano- and macrodispersion of the nanotubes were studied. The slight increase in the electrical percolation threshold in the melt mixed composites with ball milling time of CNTs can be assigned to lower nanotube lengths as well as the worse dispersability of the ball milled nanotubes. After melt compounding, the mean CNT lengths were shortened to 31%, 50%, and 66% of the initial lengths of NC7000, NC7000-5 h, and NC7000-10 h, respectively.     

SnO2 nanoparticles distributed on multi-walled carbon nanotubes and ball-milled graphite as anode materials of lithium ion batteries

SnO2 nanoparticles were supported on ball-milled graphite (BMG) or carbon nanotubes (CNTs) using a chemical reduction method with ethylene glycol, and the electrochemical properties of the nanocomposites were evaluated as anode active materials of lithium-ion batteries. The BMG and CNTs contributed to an increase in both the capacity enhancement and cyclic stability compared to that of commercial graphite. In particular, the mixture electrode of SnO2/BMG:SnO2/CNT = 3:1 (in weight ratio) showed higher performance in the reversible capacity and cyclic stability than did the SnO2/BMG and SnO2/CNT electrodes. This might be resulted from the network formation for excellent electronic path by CNT distributed on SnO2/BMG composites.     

Enhanced thermal and mechanical properties of carbon nanotube composites through the use of functionalized CNT-reactive polymer linkages and three-roll milling

We report enhanced thermal and mechanical properties of carbon nanotube (CNT) composites achieved through the use of functionalized CNTs-reactive polymer linkages and three-roll milling. CNTs were functionalized with carboxyl groups and dispersed in a polymer containing an epoxide group resulting in a chemical reaction. To maximize CNT dispersion for practical usage, entangled CNTs are separated and then evenly dispersed within the polymer matrix using three horizontally positioned rotating rolls that apply a strong shear force to the composite. Consequently, accompanying with thermal stability, elastic modulus and storage modulus of such functionalized CNT/polymer composites were increased by 100% and 500% that of the untreated epoxy polymer.     

Hybrid network structure and thermal conductive properties in poly(vinylidene fluoride) composites based on carbon nanotubes and graphene nanoplatelets

A small quantity of carbon nanotubes (CNTs) and graphene nanoplatelets (GNPs) were introduced into the poly(vinylidene fluoride) (PVDF)/GNP and PVDF/CNT composites, respectively, to prepare the corresponding ternary PVDF/CNT/GNP and PVDF/GNP/CNT composites. The results demonstrated that adding CNTs into the PVDF/GNP composites greatly promoted the formation of the hybrid network structure of fillers. This was much different from the scenario that adding GNPs into the PVDF/CNT composites. GNPs and CNTs exhibited excellent nucleation effects for the crystallization of PVDF matrix; however, the variation of the PVDF crystallinity was small. Adding CNTs into the PVDF/GNP composites greatly enhanced the electrical conductivity of the PVDF/CNT/GNP composites. This was also different from the scenario of the PVDF/GNP/CNT composites. Furthermore, the PVDF/CNT/GNP composites exhibit higher thermal conductivity and higher synergistic efficiency compared with the PVDF/GNP/CNT composites. The conductive mechanisms and the synergistic effects of the ternary composites were then analyzed.     

Electrochemical properties and myocyte interaction of carbon nanotube microelectrodes

Arrays of carbon nanotube (CNT) microelectrodes (nominal geometric surface areas 20-200 μm(2)) were fabricated by photolithography with chemical vapor deposition of randomly oriented CNTs. Raman spectroscopy showed strong peak intensities in both G and D bands (G/D = 0.86), indicative of significant disorder in the graphitic layers of the randomly oriented CNTs. The impedance spectra of gold and CNT microelectrodes were compared using equivalent circuit models. Compared to planar gold surfaces, pristine nanotubes lowered the overall electrode impedance at 1 kHz by 75%, while nanotubes treated in O(2) plasma reduced the impedance by 95%. Cyclic voltammetry in potassium ferricyanide showed potential peak separations of 133 and 198 mV for gold and carbon nanotube electrodes, respectively. The interaction of cultured cardiac myocytes with randomly oriented and vertically aligned CNTs was investigated by the sectioning of myocytes using focused-ion-beam milling. Vertically aligned nanotubes deposited by plasma-enhanced chemical vapor deposition (PECVD) were observed to penetrate the membrane of neonatal-rat ventricular myocytes, while randomly oriented CNTs remained external to the cells. These results demonstrated that CNT electrodes can be leveraged to reduce impedance and enhance biological interfaces for microelectrodes of subcellular size.     

Interface tailoring to enhance mechanical properties of carbon nanotube reinforced magnesium composites

This study highlights the use of a metallic coating of nanoscale thickness on carbon nanotube to enhance the interfacial characteristics in carbon nanotube reinforced magnesium (Mg) composites. Comparisons between two reinforcements were targeted: (a) pristine carbon nanotubes (CNTs) and (b) nickel-coated carbon nanotubes (Ni–CNTs). It is demonstrated that clustering adversely affects the bonding of pristine CNTs with Mg particles. However, the presence of nickel coating on the CNT results in the formation of Mg₂Ni intermetallics at the interface which improved the adhesion between Mg/Ni–CNT particulates. The presence of grain size refinement and improved dispersion of the Ni–CNT reinforcements in the Mg matrix were also observed. These result in simultaneous enhancements of the micro-hardness, ultimate tensile strength and 0.2% yield strength by 41%, 39% and 64% respectively for the Mg/Ni–CNT composites in comparison with that of the monolithic Mg.     

Two-dimensional distribution of carbon nanotubes in copper flake powders

We report an approach of flake powder metallurgy to the uniform, two-dimensional (2D) distribution of carbon nanotubes (CNTs) in Cu flake powders. It consists of the preparation of Cu flakes by ball milling in an imidazoline derivative (IMD) aqueous solution, surface modification of Cu flakes with polyvinyl alcohol (PVA) hydrosol and adsorption of CNTs from a CNT aqueous suspension. During ball milling, a hydrophobic monolayer of IMD is adsorbed on the surface of the Cu flakes, on top of which a hydrophilic PVA film is adsorbed subsequently. This PVA film could further interact with the carboxyl-group functionalized CNTs and act to lock the CNTs onto the surfaces of the Cu flakes. The CNT volume fraction is controlled easily by adjusting the concentration/volume of CNT aqueous suspension and Cu flake thickness. The as-prepared CNT/Cu composite flakes will serve as suitable building blocks for the self-assembly of CNT/Cu laminated composites that enable the full potential of 2D distributed CNTs to achieve high thermal conductivity.     

Effect of carbon nanotube (CNT) content on the mechanical properties of CNT-reinforced aluminium composites

The interest in carbon nanotubes (CNTs) as reinforcements for aluminium (Al) has been growing considerably. Efforts have been largely focused on investigating their contribution to the enhancement of the mechanical performance of the composites. The uniform dispersion of CNTs in the Al matrix has been identified as being critical to the pursuit of enhanced properties. Ball milling as a mechanical dispersion technique has proved its potential. In this work, we use ball milling to disperse up to 5 wt.% CNT in an Al matrix. The effect of CNT content on the mechanical properties of the composites was investigated. Cold compaction and hot extrusion were used to consolidate the ball-milled Al–CNT mixtures. Enhancements of up to 50% in tensile strength and 23% in stiffness compared to pure aluminium were observed. Some carbide formation was observed in the composite containing 5 wt.% CNT. In spite of the observed overall reinforcing effect, the large aspect ratio CNTs used in the present study were difficult to disperse at CNT wt.% greater than 2, and thus the expected improvements in mechanical properties with increase in CNT weight content were not fully realized.     

Combination effect of physical drying with chemical characteristic of carbon nanotubes on through-thickness properties of carbon fiber/epoxy composites

The present work studied the combination effect of physical drying with chemical modification of carbon nanotubes (CNTs) on some through-thickness properties of carbon fiber/epoxy composites. Different drying methods of heat drying and freeze drying were utilized to affect CNT organization form in carbon fiber/CNTs preforms and composites: The adoption of heat-drying method made CNTs more inclined to form aggregates accompanied with randomly scattered CNTs, while continuous CNT networks could always be assembled when freeze drying method was employed. The formation mechanism of such CNT networks was discussed, and could be described as “freeze drying within confined space.” Chemical characteristic of CNTs was controlled by choosing different solutions of non-functionalized CNTs (NOCNTs) or hydroxyl-modified CNTs (OHCNTs). As a consequence, CNT networks modified composites, especially that with OHCNTs formed networks, displayed significantly better electrical performance than composites with CNT aggregates and scattered CNTs; NOCNT networks and scattered OHCNTs made the corresponding composites possess higher interlaminar shear strength (ILSS) value, whereas OHCNT networks impaired ILSS while enhancing flexural strength and modulus of composites.     

红磷/碳复合材料的制备及电化学性能研究

对比研究了不同制备方法、电解液组成和碳结构对红磷/碳复合材料电化学性能的影响。利用球磨法制备了红磷/活性炭(AC)复合材料, 其较差的首次库伦效率和循环容量表明活性物质红磷没有得到有效利用。对多种电解液进行了优选, 得到最优电解液为1 mol/L LiPF₆的EC/EMC/DMC (1: 1: 1 V/V)酯类电解液。通过气相沉积法制备了红磷/导电碳黑(BP2000)和红磷/活性炭两种复合材料。利用热重分析(TGA)、X射线衍射分析(XRD)、扫描电子显微镜(SEM)、BET比表面分析和循环伏安法(CV)对上述复合材料的形貌、结构和电化学性能进行了研究。结果表明: 含磷量为45%的红磷/活性炭复合材料充放电平台分别为1.0 V和0.75 V, 具有良好的可逆性。首次放电比容量和充电比容量分别为1500和1200 mAh/g, 库伦效率为82.5%。随后循环中库伦效率超过了97.5%。其1200 mAh/g的循环容量对应于2.8个电子的可逆反应。以第二次的稳定放电容量计算, 50次循环后容量保持率为75.0%。该复合材料较高的循环容量和良好的循环稳定性受益于无定形的活性物质红磷在活性炭导电基底孔结构中, 特别是微孔中的均匀分布。     

Effects of silane-modified carbon nanotubes on flexural and fracture behaviors of carbon nanotube-modified epoxy/basalt composites

We investigated the effects of carbon nanotube (CNT) modification with silane on the flexural and fracture behaviors of modified carbon nanotube epoxy/basalt (CNT/epoxy/basalt) composites. Flexural and mode I fracture tests were performed using acid-treated and silane-treated CNT/epoxy/basalt composites, respectively. FT-IR analysis was conducted to determine the chemical change on the surface of basalt fiber due to the silane modification. After the fracture tests, the fracture surfaces of the CNT/epoxy/basalt composites were examined with scanning electron microscopy (SEM) to investigate the fracture mechanisms of the CNT/epoxy/basalt composites, depending on the CNT modification. The results show that the flexural modulus and strength of silane-treated CNT/epoxy/basalt composites are ～10% and ～14% greater, respectively, than those of acid-treated CNT/epoxy/basalt composites. The fracture toughness G_Ic of silane-treated CNT/epoxy/basalt composites was ～40% greater than that of acid-treated CNT/epoxy/basalt composites. SEM examination revealed that the improvement in the flexural and fracture properties of silane-treated CNT/epoxy/basalt composites occurred due to enhanced dispersion and interfacial interaction between the silane-modified CNTs and the epoxy.     

Interface enhancement of carbon nanotube/mesocarbon microbead isotropic composites

Carbon nanotubes (CNTs) are incorporated into mesocarbon microbead (MCMB)-derived isotropic graphite to improve their mechanical properties. CNTs are homogenously distributed on the MCMB surface by acid-treatment and mechanical mixing. The composites are prepared by cold isostatic pressing, carbonization, and graphitization. The mechanical properties and isotropy ratios of the CNT/MCMB composites are determined by four-point bend tests and thermal expansion measurements, respectively. The addition of CNTs improves the flexural strength by ca. 20%, while keeps a low isotropy ratio. CNTs dispersed on particle interfaces improve the interfacial strength, this reinforcing mechanism is confirmed by a fracture mode analysis with scanning electron microscope.     

球磨工艺对原位合成碳纳米管增强铝基复合材料微观组织和力学性能的影响

将原位化学气相沉积法合成的碳纳米管(CNTs)与铝的复合粉末进行球磨混合,进而粉末冶金制备CNTs/Al复合材料,研究球磨工艺对复合材料的微观组织和力学性能的影响。结果表明:球磨过程中不添加过程控制剂所得到的复合材料力学性能优异;随着球磨时间的增加,CNTs逐步分散嵌入铝基体内部,复合材料的组织也变得更加致密均匀。CNTs/Al复合材料的硬度和抗拉强度均随球磨时间的延长持续增加,但是伸长率先增后减。经90min球磨的CNTs/Al复合材料展现了强韧兼备的特点,其硬度和抗拉强度较原始纯铝提高了1.4倍和1.7倍,并且具有17.9%的高伸长率。     

Designed fabrication of hierarchical porous carbon nanotubes/graphene/carbon nanofibers composites with enhanced capacitive desalination properties

Carbonaceous materials, one of the most important electrode materials for sea water desalination, have attracted tremendous attention. Herein, we develop a facile and effective two-step strategy to fabricate hierarchical porous carbon nanotubes/graphene/carbon nanofibers (CNTs/G/CNFs) composites for capacitive desalination application. Graphite oxide (GO), Ni²⁺, and Co²⁺ are introduced into polyacrylonitrile (PAN) nanofibers by electrospinning method. During the annealing process, the PAN nanofibers are carbonized into CNFs felt, while the CNTs grow in situ on the surface of CNFs and graphite oxide are reduced into graphene simultaneously. Benefiting from the unique hierarchical porous structure, the as-prepared CNTs/G/CNFs composites have a large specific surface area of 223.9 m² g^?1 and excellent electrical conductivity. The maximum salt capacity of the composites can reach to 36.0 mg g^?1, and the adsorbing capability maintains a large retention of 96.9% after five cycles. Moreover, the effective deionization time of the CNTs/G/CNFs composites lasts more than 30 min, much better than the commercial carbon fibers (C-CFs) and graphene/carbon nanofibers (G/CNFs) composites. Results suggest that the designed hierarchical porous CNTs/G/CNFs architecture could enhance the capacitive desalination properties of electrode materials. And the possible adsorption mechanism of the novel electrode materials is proposed as well.     

Mechanical property enhancement of aligned multi-walled carbon nanotube sheets and composites through press-drawing process

A solid-state drawing and winding process was done to create thin aligned carbon nanotube (CNT) sheets from CNT arrays. However, waviness and poor packing of CNTs in the sheets are two main weaknesses restricting their reinforcing efficiency in composites. This report proposes a simple press-drawing technique to reduce wavy CNTs and to enhance dense packing of CNTs in the sheets. Non-pressed and pressed CNT/epoxy composites were developed using prepreg processing with a vacuum-assisted system. Effects of pressing on the mechanical properties of the aligned CNT sheets and CNT/epoxy composites were examined. Pressing with distributed loads of 147, 221, and 294 N/m showed a substantial increase in the tensile strength and the elastic modulus of the aligned CNT sheets and their composites. The CNT sheets under a press load of 221 N/m exhibited the best mechanical properties found in this study. With a press load of 221 N/m, the pressed CNT sheet and its composite, respectively, enhanced the tensile strength by 139.1 and 141.9%, and the elastic modulus by 489 and 77.6% when compared with non-pressed ones. The pressed CNT/epoxy composites achieved high tensile strength (526.2 MPa) and elastic modulus (100.2 GPa). Results show that press-drawing is an important step to produce superior CNT sheets for development of high-performance CNT composites.     

Fabrication and effective thermal conductivity of multi-walled carbon nanotubes reinforced Cu matrix composites for heat sink applications

A novel particles-compositing method was used for the first time to disperse different contents of multi-walled carbon nanotubes (CNTs) in micron sized copper powders, which were subsequently consolidated into CNT/Cu composites by spark plasma sintering (SPS). Microstructural observations showed that the homogeneous distribution of CNTs and dense composites could be obtained for 0–10 vol.% CNT contents. The CNT clusters were appeared in the powder mixture with 15 vol.% CNTs, which resulted in an insufficient densification of the composites. The effective thermal conductivity of the composites was analyzed both theoretically and experimentally. The addition of CNTs showed no enhancement in overall thermal conductivity of the composites due to the interface thermal resistance associated with the low phase contrast of CNT to copper and the random tube orientation. Besides, the composite containing 15 vol.% CNTs led to a rather low thermal conductivity due possiblely to the combined effect of unfavorable factors induced by the presence of CNT clusters, i.e. large porosity, lower effective conductivity of CNT clusters themselves and reduction of SPS cleaning effect. The CNT/Cu composites may be a promising thermal management material for heat sink applications.     

Comparison of drying methods for the preparation of carbon fiber felt/carbon nanotubes modified epoxy composites

Carbon fiber felt with carbon nanotubes (CNTs) were prepared by immersing three-dimensional (3D) felt into CNT aqueous solution (with dispersant) followed by removing water with different drying methods. Epoxy resin was then introduced into the felt to obtain 3D fiber felt/CNTs modified epoxy composites. This paper highlights the effect of drying method on macro-morphologies of the felt, morphological dispersion of CNTs and some relevant properties of the composites, including electrical conductivity and flexural performance. The results demonstrate that compared to the commonly used heat drying method, freeze drying technique possesses obvious advantages for the fabrication of fiber felt/CNT modified epoxy composites.     

Simulated strength and structure of carbon–carbon reinforced composite

The atomistic simulations of carbon nanotube (CNT) – carbon reinforced composite material are reported. The studied composite samples are obtained by impregnating certain amounts of CNTs (3,3) and (6,6) into a pristine graphite matrix. The addition of CNTs is found to be of significant usefulness for the CNT–reinforced composites, since it allows to achieve extreme lightness and strength. Being impregnated into graphite matrix, CNTs are able to increase the critical component of its initially highly anisotropic Young modulus by 2–8 times. The linear thermal expansion coefficients do not exceed 10⁻⁶ to 10⁻⁵ K⁻¹, making this material applicable for novel aviation and space vehicles. The degree of dispersion of CNTs within graphite matrix is found to drastically influence composite properties.