IF钢生产过程中的织构演变

对IF钢生产过程中热轧、冷轧及退火试样的织构演变进行研究。分别借助EBSD和XRD测定和计算了热轧、退火及冷轧试样的取向分布函数及相关织构组分的体积分数。结果发现,热轧板在变形过程中发生了动态再结晶,晶粒为细小的等轴晶,为后续组织发展提供了基础;热轧后试样中的织构很弱,不会影响冷轧织构组分及含量。冷轧过程是织构形成的主要过程,试样中含有4种主要的织构组分：{001}〈110〉、{111}〈110〉、{111}〈112〉和{112}〈110〉。退火过程中发生再结晶,4种冷轧织构组分在退火过程中均分别转变为{111}面织构。     

Cold Rolling Texture in Ordered CuZn Alloy

The texture of 80% cold rolling CuZn ordered alloy was investigated. The development of rolling texturein 50%Cu-50%Zn(at.) alloy has been characterized by a inhomogenous {111} fiber texture with strong {111} <112>component, which is significantly different from the conventional Cu-Zn alloys. The main characters of cold rollingtextures in ordered CuZn alloy are obviously similar to that in IF steel with bcc structure or ordered Fe3A1-basedalloys with imperfect B2 structure. From the rolling texture obtained by experiments and simulations,it can be estimated that main deformation mechanism are characterized by the activation of slip systems with <111> Burgersvector in CuZn ordered alloy.     

道次压下率及几何因素对Al-Mg-Si合金冷轧织构的影响

采用取向分布函数（ODF）分析并研究了Al-Mg-Si合金在冷轧过程中织构的演变及轧制工艺对冷轧织构的影响.结果表明：Al-Mg-Si合金冷轧后,主要轧制织构组分均为Copper织构组分、 S织构组分和 Brass织构组分,另有较弱的Goss织构组分;冷轧过程中,在道次压下率和几何因素均较大的条件下会产生较强的旋转立方织构,而且继续轧制时,随着轧板的减薄,旋转立方织构会迅速减弱而且Copper、Brass、S等正常轧制织构组分迅速增强.此外,在总轧制形变量相同的条件下,随着道次压下量的提高,轧制织构减弱.     

退火温度对Ti-IF钢性能及织构的影响

对冷轧压下率为80%、厚1 mm的Ti-IF钢经不同温度退火处理后进行拉伸试验,测量其塑性应变比r值。观察退火试样的显微组织,并利用电子背散射衍射技术（EBSD）对其性能和再结晶织构进行分析。结果表明,冷轧试验钢分别在780、810、840℃退火3 min后,均发生了再结晶;随着退火温度的升高,大多数晶粒尺寸由5-6μm增大到9-10μm;试验钢的r值随退火温度升高而增大;退火钢再结晶织构表现为强烈的{111}织构,主要由{111}〈110〉和{111}〈112〉两类取向晶粒组成。     

基于元胞自动机方法的CSP流程冷轧低碳钢再结晶过程的模拟研究

采用元胞自动机方法对CSP流程冷轧低碳钢再结晶过程进行模拟研究。结果表明,冷轧变形量为71.4%的CSP流程冷轧低碳钢的再结晶开始温度为540℃左右,再结晶结束温度为600-620℃;计算机模拟得到再结晶完成温度为604℃,再结晶完成时间为96 min;再结晶完成时,其晶粒平均直径为7.0μm,而晶粒尺寸分布主要集中在2-14μm,此类尺寸晶粒约占晶粒总数的90%,且具备了Weibull分布函数的特征。同时冷轧低碳钢再结晶完成时,{111}〈110〉和{111}〈112〉织构组分的含量最高,总计为63.12%,{110}〈110〉和{112}〈110〉织构组分的含量则分别为9.67%和7.6%,而{001}〈110〉织构组分的含量最低。     

CSP冷轧薄板退火工艺的研究

采用EBSD分析方法,对CSP试验钢冷轧板退火过程中组织转变和再结晶织构的演变进行分析,结果表明,试验用钢的再结晶过程属于定向形核理论,试验钢的再结晶形核阶段在{111}112冷轧基体上形成了{111}110和{110}100再结晶形核,在{111}110变形晶粒晶界形成{111}112新晶粒核心,{111}112和{111}110织构相互生成.在晶粒长大阶段消耗的大量的{100}110织构,且生成了{112}110织构.     

Influence of texture pretreatment on cold rolling texture of ELC-BH sheet

In order to further investigate how cold rolling texture is produced in an extra low-carbon and high strengthbake-hardening sheet steel (for short, hereafter, coiled ELC-BH sheet) with r value as high as 2.67, texture change intexture pretreatment and its effects on the cold rolling texture are researched by means of Orientation Distribution Funchon (ODf) method. Experimental results show that the cold rolling texture which Produces very strong {111 } annealing texture actually is caused by texture change in the texture pretreatment, and the strong {111 } texture obtainedrough this texture pretreatment is an essential condition of engendering the cold rolling texture, while the stability of{111 } texture components in cold rolling is a sufficient condition of emerging thes one.     

Texture of deformed Cu-Cr-Zr alloys

The influences of plastic deformation, aging treatment, and alloying elements on the texture of Cu-Cr-Zr alloys were explored. The texture component and intensity of Cu-Cr-Zr alloys under various working conditions after aging treatment were characterized using the orientation distributing function (ODF). The influence of Zr content on the texture of Cu-Cr-Zr alloys was also analyzed. The reduction pass and deformation level were primary factors influencing the texture. Rolling texture appeared in a rolled plate and the fibrous textures of {111} and {001} were detected after 80% deformation. Fibrous texture with a main constituent of {111} improved the tensile strength of the alloy wire. The texture contents of {110}<331> and {110}<112> were predominated, whereas, those of {113}<332> and {112}<111> were in the minority in the Cu-Cr-Zr alloy with a higher Zr content (>0.5wt%). However, in the samples with a lower Zr content (<0.1wt%), the texture contents of {113}<332>, {112}<111>, and {111}<110> were in the majority.     

微碳钢铁素体区热轧试验研究

在连铸连轧生产线采用铁素体轧制技术制备微碳钢热轧薄板,并对所制备薄板的组织、性能及织构进行分析。结果表明：铁素体轧制微碳钢热轧薄板的组织为完全再结晶铁素体,平均晶粒尺寸50 m左右。相对于常规奥氏体轧制,铁素体轧制薄板的屈服强度和抗拉强度分别下降了21%和6%,延伸率略有下降。热轧薄板的塑性应变比值为0.4,明显低于常规奥氏体轧制。薄板中存在较强的{001}织构是导致值较低的主要原因。     

Texture evolution of 440 MPa grade Nb-bearing high strength IF steel during rolling and annealing process

The texture evolution from rolling process to annealing process of 440 MPa grade Nb-bearing high strength IF steel (IF-HSS) was studied. Moreover, the texture of different section in thickness direction of steel sheet after annealing was investigated. Macro-texture measurements using XRD shows that hot rolling texture in Nb-bearing IF-HSS includes a weak γ-fiber and α-fiber, of which main texture components are {001}<110>,{111}<110> and {111}<112>. It is worthy of note that the γ-fiber skeleton line formed after hot rolling. During cold rolling, the absolute maximum shifts to {111}<112> along the γ-fiber and the maximum along the α-fiber shifts to {112} <110>. During recrystallization annealing process, the weaker α-fiber and stronger γ-fiber cold rolling texture transformed to a very strong γ-fiber annealing texture. After annealing the main components from surface to mid-section along thickness display the same character for both α-fiber and γ-fiber, while textures intensity at 1/4 section is higher than that of surface and mid-section.     

Effect of Cold-rolling on Hardness of SiC_w/Al Composite

1　IntroductionDiscontinuouslyreinforcedaluminummetalmatrixcomposites (AMCs)arenowrecognizedasimportantstructuralmaterials[1,2 ] .Oneoftheprimeadvantagesofthesematerialsisthattheycanbeprocessedandshapedbyconventionalmetalworkingtechniques ,suchasextru sio…     

Effect of Cold-rolling on Hardness of SiCw／Al Composite

A SiCw|A| compostie was fabricated through a squeeze cast route and cold rolled to about 30%,50% and 70% reduction in thickness.respectively.The length of whiskers in the composite before and after rolling was examined using SEM.Some of the rolled composites were annealed by recrystallizing to remove the work hardening of the matrix alloy.The hardness of the rolled and annealed SiC A SiCw|A| composites was examined and then associated with the change of the whisker length and the work hardening of the matrix alloy.It was found that the hardness was a function of the degree of cold rolling .For the cold rolled composites .with the increase in the degree of cold rolling .the hardness increases at first,and decreases when the degree of cold rolling excecds 50%.For the annealed ones .however,the hardness monotonously with the increase in rolling degree.The different changes in hardness beticeen the rolled and annealed composites coukl be attributed to a result of the competition benceen the work hardening of the matrix resulting from the cold rolling and the work softening arising from the change of whisker length.     

Modeling texture development during cold rolling of IF steel by crystal plasticity finite element method

With the consideration of slip deformation mechanism and various slip systems of body centered cubic (BCC) metals,Taylor-type and finite element polycrystai models were embedded into the commercial finite element code ABAQUS to realize crystal plasticity finte element modeling,based on the rate dependent crystal constitutive equations.Initial orientations measured by electron backscatter diffraction (EBSD) were directly input into the crystal plasticity finite element model to simulate the development of rolling texture of interstitial-flee steel (IF steel) at various reductions.The modeled results show a good agreement with the experimental results.With increasing reduction,the predicted and experimental rolling textures tend to sharper,and the results simulated by the Taylor-type model are stronger than those simulated by finite element model.Conclusions are obtained that rolling textures calculated with 48 {110}<111>+{ 112}<111>+{123}<111> slip systems are more approximate to EBSD results.     

5052铝合金轧制织构演变的定量分析

采用X射线衍射仪研究了5052铝合金在冷轧过程中织构的演变规律,建立了织构体积分数与轧制真应变的数学关系式。结果表明,在冷轧过程中初始的cube织构逐渐转化为纤维轧制织构,随冷轧压下量的增加,cube、r-cube、remainder和r-Goss组分的体积分数减少,而纤维组分的体积分数增加;织构体积分数与轧制真应变的数学关系式能很好地模拟铝合金轧制过程中织构的演变;分析了轧制过程中不同织构组分的演变速率,发现随轧制真应变的增加,纤维组分的形成速率先增加而后降低。     

5Cr15MoV马氏体不锈钢冷轧工艺研究

5Cr15MoV马氏体不锈钢宽带材(>1 200mm)的冷轧目前在国内尚属空白,研究其冷轧及轧后热处理工艺对产品结构优化及拓宽市场有着极其重要的意义.该钢种热轧态为马氏体组织,边部碳化物析出不均,具有硬度高、塑性差的特点,冷轧前对材料进行均值化热处理,改善了组织形态,可以有效地防止边裂;经过试制,在森吉米尔廿辊轧机上采用小张力、小压下且轧制速度在100m/min以下的轧制方式,能够顺利完成冷轧;轧后冷连续退火,板温控制在700～750℃,卷取采用小张力,避免出现180°以上折弯,以免发生断带的危险.     

CSP工艺不同冷轧压下率低碳钢板退火织构的演变

采用基于包钢CSP热轧工艺下2.75和4.5 mm现场冷轧至1.0 mm的SPCC钢板,冷轧压下率分别为64%和78%,实验室模拟了罩式退火工艺,并利用XRD测得了冷轧和退火过程中织构的演变.结果表明,两种不同冷轧压下率的钢板在冷轧和退火过程中织构演变规律相似,但是冷轧基料厚度为2.75 mm的钢板在整个过程变化幅度更大,而且成品的织构类型更有利.     

一种新型冷轧变形钢筋的力学性能试验分析

对一种新型冷轧变形钢筋进行金相分析和力学性能试验。结果与热轧圆盘母材和I型冷轧扭钢筋作了比较，表明其抗拉强度，表面强度比热轧圆盘母材提高了20％以上，而伸长率δ5大于9．05％，与I型冷轧扭钢筋相比，其塑性性能获得提高。     

圆锥滚子轴承套圈成对冷辗扩工艺设计和试验

圆锥滚子轴承的套圈是重要的承栽部件，对轴承的性能有着重要的影响。成对冷辗扩生产不仅能抵消因不对称变形产生的轴向力、提高制件精度、延长芯辊寿命，还能提高生产效率。通过对成对冷辗扩过程中圆锥套圈变形过程分析与受力分析，推导出圆锥套圈成对冷辗扩成型时咬入条件、锻透条件、冷辗扩力的计算方法，毛坯设计方法及模具设计方法，并对圆锥轴承329／32（ISO355系列2BD）圆锥套圈成对冷辗扩进行试验验证，     

薄板冷轧过程中宽展的变化规律及其影响因素

基于金属流动原理,采用显式动力学有限元软件ANSYS/LS-DYNA模拟薄板轧制过程,研究轧制力、摩擦系数、压下率对轧件宽展变化的影响。结果表明,摩擦系数越大,轧件宽展也越大;轧件的最大宽展随着轧制力的增加而增大,轧制力对轧件后端部分宽展影响程度较大;压下率增大,轧件宽展随之增大,轧件各部分宽展的不均匀程度也在增加。     

Surface quality of cold rolling aluminum strips under lubrication condition

The effects of oil film on the rolled surface,including surface roughness and topography,were investigated during cold rolling of aluminum strips.Various mineral oils with viscosities from 0.10 to 1.6 Pa.s were used to obtain different oil film thick- nesses.Results from experiment and calculation show that the thicker oil film protects the initial roughening surface so that it leads to an increase in roughness of the rolled surface,in particular when the surface roughness has the character of direction.The rolled surface roughness was determined byλ,which is the ratio of oil film thickness to the combined surface roughness.Whenλ>3,the rolled surface roughness increases rapidly with the increase in oil viscosity,whereas the surface roughening has already occurred whenλ<3,but the increase of the rolled surface roughness with increasing viscosity is not distinct.