共查询到19条相似文献,搜索用时 78 毫秒
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连铸结晶器内粘结漏钢的形成机理及对策 总被引:1,自引:0,他引:1
连铸结晶器内钢液弯月面在连铸生产中起着至关重要的作用,本文结合钢液弯月面的行为对粘结漏钢的形成进行了详细地分析,介绍了一种新的粘结漏钢形成机理,认为钢液弯月面的破损是粘结漏钢发生的直接起因,此外,还在该机理的基础上,探讨了防止粘结漏钢的对策。 相似文献
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为了减少大板坯连铸机粘结及粘结漏钢的发生,对结晶器保护渣的消耗量、保护渣液渣层厚度及粘结的受力机理进行了研究和分析,认为保护渣消耗量低及保护渣液渣层厚度不够时容易产生粘结和粘结漏钢。通过采集现场的参数进行理论计算并与实际生产值进行对比,结果表明,保护渣的消耗量控制在0.4~0.6 kg/m2、保护渣液渣层厚度控制在10mm以上后,未发生粘结漏钢事故,且粘结发生次数降低了60%。 相似文献
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基于现场实测热电偶温度数据,将结晶器铜板温度及其变化速率进行2维可视化。综合考虑黏结形成和发展过程中结晶器铜板温度随时间的变化和空间传播行为,借助计算机图像处理中的8连通区域标记和边界跟踪算法,提取了异常区域的结晶器铜板温度、位置、时间等信息,计算了结晶器铜板温度变化速率的均值、最大值、区域的面积、宽度、高度及其纵向和横向移动速率特征,对实际浇铸过程中多例漏钢样本的共性特征进行了统计和归纳。结果表明,结晶器铜板温度变化速率、几何特征与传播速率能够作为黏结漏钢在线预报的重要判据,为提高漏钢预报系统准确率提供参考,减少漏钢事故,同时为结晶器可视化、智能化监控技术开发提供方法和依据。 相似文献
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以国内某钢厂板坯连铸粘结漏钢的实测样本为基础,重点调查了铸坯粘结时结晶器热电偶温度变化,分析了粘结传播行为,讨论了现行热电偶布置合理性和漏钢预报模型的设计.研究结果表明:粘结时单个热电偶温度在时间上表现先升后降变化规律,且具有一定温度变化速率和持续时间,多行多列相邻热电偶温度变化在空间上表现粘结传播的"时滞性",具有典型性,同列热电偶温度变化表现"温度倒置"现象,但不具典型性;粘结纵向传播速度小于拉速,与拉速呈线性正相关,横向传播速度与拉速比为 0.91 ~ 1.91,存在较大不稳定性;从纵横向检测快慢和稳定性综合考虑,以纵向检测为主、横向检测为辅设计漏钢预报模型更为合适;现行热电偶布置较为合理. 相似文献
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Sticking-type breakout is one of key factors which restrict the development of high-speed or wide-heavy plate continuous casting technology. In order to better heal and control the sticking-type breakout, this paper presents a comprehensive study for its recovery mechanism. First, according to force characteristics of solidified shell at mold exit, calculation method of safe shell thickness is proposed. Then, considering sticker propagation behaviour and safe shell thickness, a more practical recovery model of sticking-type breakout is established and verified by actual examples. The result shows the proposed recovery strategies avoid casting speed to be decreased too low or cast stop, thus save unnecessary operating time, and are better than original strategies. Furthermore, influencing factors of recovery behaviour are analyzed. The result shows hot spot location, operating casting speed, and mold oscillation frequency have a significant effect on minimum speed for the recovery and oscillation stoke has little influence on it. 相似文献
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《钢铁冶炼》2013,40(3):238-242
AbstractThe break temperatures of mould fluxes are important since they help to control the horizontal heat transfer and lubrication between the steel shell and the mould, and consequently affect occurrences of longitudinal cracking and sticker breakout in continuous casting. Break temperatures T br have been determined for both steady state and dynamic measurement of the viscosity, and equations relating T br to chemical composition have been obtained for both cases. It has been found that T br can be affected by (i) cooling rates and (ii) fluorine losses during the measurements. 相似文献
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《钢铁冶炼》2013,40(3):185-190
AbstractA continuous casting mould powder must satisfy various requirements including thermal insulation, chemical insulation, inclusion absorption, lubrication, and promotion of uniform heat transfer from the solidifying steel strand to the copper mould. The relative importance of these properties varies according to the type of steel cast, the prevailing casting conditions, and the end steel requirements. Development of mould powders at Corus UK Ltd involves plant based trials of different powders whose properties influence the above characteristics of which heat transfer is a major consideration. Particular use is made of mould thermal monitoring which, although primarily designed for sticker breakout detection, is now finding increasing use as an investigative tool in mould slag assessment. Both static and dynamic plant data are now available relating mould slag heat transfer performance to casting conditions and this paper describes some recent investigative work carried out by the Aluminium & Steel Casting Department of Teesside Technology Centre, Corus UK Ltd. The study shows that using a combination of plant based observation and laboratory analysis, a greater depth in understanding of mould powder performance can be realised, yielding important information for future powder development. 相似文献
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《钢铁冶炼》2013,40(6):485-494
AbstractThe surfaces of continuously cast steel blooms exhibit a variety of surface features and defects, which were investigated to reveal the interactions at the meniscus between the steel shell and interfacial flux layers that caused them. One such defect formed at periodic intervals along the surface of first and second blooms in a sequence. It was characterised by gradually deepening oscillation marks, followed immediately by longitudinal striations or 'glaciation marks'. In severe cases, deep depressions were clearly visible within the glaciated region. These defects were investigated through plant trials and both physical and mathematical modelling. The defects were found to exhibit a characteristic temperature history: temperature troughs that move down the mould at the casting speed. These defects may be monitored in much the same way as sticker breakouts, thereby allowing existing thermocouple based breakout detection systems to be modified to include a quality alarm. This study attributes these defects to high amplitude, low frequency, mould level fluctuations. A mechanism is proposed which ascribes the generation of these defects to the interaction of the meniscus with the slag rim at peaks in the mould level cycle. Installing an improved mould level control system eliminated the defects. 相似文献
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从鱼雷罐生产运行数据着手,找出了影响鱼雷罐粘铁、粘渣的相关因素,并详细分析了各主要因素对鱼雷罐粘罐的影响程度;同时结合对鱼雷罐运行现状分析,提出了控制粘罐因素的目标参数。建立了系统工作方法及运行模式。 相似文献