Effect of spin finish on fiber/binder adhesion in chemically bonded nonwovens

The purpose of this study is to better understand the mechanisms governing the phenomena of fiber/matrix adhesion by controlling the fiber surface properties. This adhesion is evaluated by studying the micromechanical and thermodynamical behavior of the fiber/matrix interface. The complexity of the interactions at the interface requires a global approach that takes into account the chemistry, morphology, and mechanics. The thermodynamical affinity between the binder and fibers is evaluated by the wetting behavior, whereas the mechanical resistance of the fiber/matrix interface is characterized with the pull‐out test. Three distinct approaches are used to classify the different systems according to the nature of the binder and the fiber surface. It is found that there is better adhesion when the spin finish is removed from the fibers, revealing the surface roughness on which the latex can mechanically anchor. © 2006 Wiley Periodicals Inc. J Appl Polym Sci 102: 4092–4100, 2006     

A review on interface modification and characterization of natural fiber reinforced plastic composites

An Important aspect with respect to optimal mechanical performance of fiber reinforced composites in general and durability in particular is the optimization of the interfacial bond between fiber and polymer matrix. The quality of the fiber‐matrix interface is significant for the application of natural fibers as reinforcement for plastics. Since the fibers and matrices are chemically different, strong adhesion at their interfaces is needed for an effective transfer of stress and bond distribution throughout an Interface. A good compatibilization between cellulose fibers and non‐polar matrices is achieved from polymeric chains that will favor entanglements and interdiffiusion with the matrix. This article gives a critical review on the physical and chemical treatment methods that improve the fiber‐matrix adhesion and their characterization methods.     

Conversion of plastic/cellulose waste into composites. I. Model of the interphase

This article proposes a mechanism for a significant improvement in the mechanical performance of a simulated waste fraction, composed of an immiscible low-density polyethylene (LDPE) and high-impact polystyrene (HIPS) blend (70:30 proportion), when chemithermomechanical pulp (CTMP) fibers and maleic acid anhydride grafted styrene–ethylene/butylene–styrene block copolymer (MAH-SEBS) were added. SEM micrographs of composites showed an increased contact between the continuous LDPE phase and CTMP fibers when the functionalized compatibilizer (MAH-SEBS) was used. By employing a model study using LDPE and regenerated cellulose, we investigated the interphase properties between the plastic phase and the cellulosic component. The model study utilized ESCA, FTIR, and contact angle analysis to follow the reaction between the cellulose surface and the functionalized compatibilizer. All three methods showed that MAH-SEBS was bonded to the surface of the cellulose. The single-fiber fragmentation test showed that the adhesion between cellulose fibers and the plastic matrix was significantly improved for MAH-SEBS–modified samples. The effect of enhanced adhesion on increased mechanical properties of cellulose composites is also discussed, and a prediction of composite strength given, based on interfacial adhesion promotion and fiber properties. © 1995 John Wiley & Sons, Inc.     

Viscose fiber/polyamide 12 composites: Novel gas‐phase method for the modification of cellulose fibers with an aminosilane coupling agent

The objective of this study was to improve the adhesion between viscose fibers and polyamide 12 and, thereby, the mechanical properties of the corresponding composites. The cellulose fiber surface was chemically modified in the vapor phase with a silyl coupling agent, aminosilane [(3‐aminopropyl) triethoxysilane]. This new gas‐phase treatment for cellulose fibers proved to be highly effective. Relative to composites without the coupling‐agent treatment, the tensile strength of the composites (40/60 wt % fiber/polymer) increased from 49.3 to 87.4 MPa; the improved adhesion between the fibers and matrix induced by the coupling agent was observed under a scanning electron microscope. The presence and bonding of the coupling agent on the fibers after the reaction was confirmed by solid‐state ²⁹Si‐NMR. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4478–4483, 2006     

Influence of fiber wettability on the interfacial adhesion of continuous fiber‐reinforced PPESK composite

Interfacial adhesion between fiber and matrix has a strong influence on composite mechanical performance: better interfacial adhesion can enhance composite transverse properties, flexural properties, and interlaminar shear strength, and so on. To exploit the reinforcement potential of the fibers in advanced composite, it is necessary to reach a deeper understanding on the relation between fiber wettability and interfacial adhesion. In our experiment, we study the influence of fiber wettability on interfacial properties of fiber/PPESK composites by choosing three kinds of fibers with different wettabilities. The relation between fiber wettability and surface free energy was discussed, and the influence of fiber wettability on the interfacial property of fiber/PPESK composites was analyzed. Results indicate that higher surface free energy can enhance the wettability between fiber and matrix, and the humid resistance and interfacial adhesion can be improved at the same time. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2544–2551, 2006     

Effect of interface modification on the mechanical properties of polystyrene‐sisal fiber composites

The effect of interface modification on the mechanical (tensile, impact and flexural) properties of polystyrene–sisal fiber composites was investigated. The interface modification was performed by treatment of sisal fibers with benzoyl chloride, polystyrene maleic anhydride (PSMA), toluene diisocyanate (TDI), methyl triethoxy silane and triethoxy octyl silane. These interface modifications improve the compatibility of hydrophilic sisal fiber with a hydrophobic polystyrene matrix and change the tensile, impact and flexural properties of the composite, but to varying degrees depending on the fiber modification. The treated fibers were analyzed by spectroscopic techniques. Scanning electron microscopy was used to investigate the fiber surface, fiber pullout, and fiber‐matrix interface.     

Mechanical properties and morphology of flax fiber reinforced melamine‐formaldehyde composites

The mechanical performance of natural fiber reinforced polymers is often limited owing to a weak fiber‐matrix interface. In contrast, melamine‐formaldehyde (MF) resins are well known to have a strong adhesion to most cellulose containing materials. In this Paper, nonwoven flax fiber mat reinforced and particulate filled MF composites processed by compression molding are studied and compared to a similar MF composite reinforced with glass fibers. Using flax instead of glass fibers has a somewhat negative effect on tensile performance. However, the difference is relatively small, and if density and material cost are taken into account, flax fibers become competitive. Tensile damage is quantified from the stiffness reduction during cyclic straining. Compared to glass fibers, flax fibers generate a material with a considerably lower damage rate. From scanning electron microscopy (SEM), it is found that microcracking takes place mainly in the fiber cell walls and not at the fiber‐matrix interface. This suggests that the fiber‐matrix adhesion is high. The materials are also compared using dynamic mechanical thermal analysis (DMTA) and water absorption measurements.     

Effect of coupling agents on the thermal and mechanical properties of polypropylene–jute fabric composites

Composites with different jute fabric contents and polypropylene (PP) were prepared by compression molding. The composite tensile modulus increased as the fiber content increased, although the strain at break decreased due to the restriction imposed on the deformation of the matrix by the rigid fibers. Moreover, and despite the chemical incompatibility between the polar fiber and the PP matrix, the tensile strength increased with jute content because of the use of long woven fibers. The interfacial adhesion between jute and PP was improved by the addition of different commercial maleated polypropylenes to the neat PP matrix. The effect of these coupling agents on the interface properties was inferred from the resulting composite mechanical properties. Out‐of‐plane instrumented falling weight impact tests showed that compatibilized composites had lower propagation energy than uncompatibilized ones, which was a clear indication that the adhesion between matrix and fibers was better in the former case since fewer mechanisms of energy propagation were activated. These results are in agreement with those found in tensile tests, inasmuch as the compatibilized composites exhibit the highest tensile strength. Scanning electron microscopy also revealed that the compatibilized composites exhibited less fiber pullout and smoother fiber surface than uncompatibilized ones. The thermal behavior of PP–compatibilizer blends was also analyzed using differential scanning calorimetry, to confirm that the improvements in the mechanical properties were the result of the improved adhesion between both faces and not due to changes in the crystallinity of the matrix. Copyright © 2006 Society of Chemical Industry     

Composites of poly(lactic acid) with flax fibers modified by interstitial polymerization

Natural fiber composites were designed and optimized to achieve good mechanical properties and resistance to growth of living organisms. Composite materials were prepared from poly(lactic acid) (PLA) with flax fibers, which had been subjected to interstitial polymerization to replace the water in the cellulose fibers. Prior to the polymerization, the flax fibers were extracted with sodium hydroxide and acetone to remove lignin, pectin, and waxes from the cellulose. Differential scanning calorimetry was used to study the crystallization and melting of the composites compared to pure PLA. The surface wetting of the fibers and morphology of the composites were studied by scanning electron microscopy and optical microscopy. Mechanical properties were studied using dynamic mechanical analysis. The influence of the interstitial polymerization on the dynamic storage modulus was found to be significant. The composites of polymerization treated flax with acetone washed fibers had higher storage moduli than the unwashed fiber composites, which suggested that the adhesion between the flax fibers and the matrix was improved by the treatments. The composites were subjected to moist environmental conditions in order to test for development of mold and fungi, and the acetone washed polymerization treated flax composites were resistant to these growths. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3620–3629, 2006     

Enzyme‐mediated surface modification of jute and its influence on the properties of jute/epoxy composites

Surface modification of jute fibers is necessary to improve the adhesion and interfacial compatibility between fibers and resin matrix before using fibers in polymer composites. In this study, dodecyl gallate (DG) was enzymatically grafted onto the jute fiber by laccase to endow the fiber with hydrophobicity. A hand lay‐up technique was then adopted to prepare jute/epoxy composites. Contact angle and wetting time measurements showed that the surface hydrophobicity of the jute fabric was increased after the enzymatic graft modification. The water absorption and thickness swelling of the DG‐grafted jute fabric/epoxy composite were lower than those of the other composites. The tensile and dynamic mechanical properties of the jute/epoxy composites were enhanced by the surface modification. Scanning electron microscopy images revealed stronger fiber–matrix adhesion in composites with modified fibers. Therefore, the enzymatic graft modification increased the fiber–matrix interface area. The fiber–matrix adhesion was enhanced, and the mechanical properties of the composites were improved. POLYM. COMPOS., 38:1327–1334, 2017. © 2015 Society of Plastics Engineers     

Cellulose fiber/polymer adhesion: effects of fiber/matrix interfacial chemistry on the micromechanics of the interphase

The objective of this study was to examine the effects of interfacial chemistry on the interfacial micromechanics of cellulose fiber/polymer composites. Different interfacial chemistries were created by bonding polystyrene (a common amorphous polymer) to fibers whose surfaces contained different functional groups. The chemical compatibility within the interphase was evaluated by matching the solubility parameters (δ) between the polymer and the induced functional groups. The physico-chemical interactions within the interphase were determined using the Lifshitz–van der Waals work of adhesion (W _a ^LW) and the acid–base interaction parameter (I _a?b) based on inverse gas chromatography (IGC). The micromechanical properties of the fiber/polymer interphase were evaluated using a novel micro-Raman tensile test. The results show that the maximum interfacial shear stress, a manifestation of practical adhesion, can be increased by increasing the acid–base interaction (I _a?b) or by reducing the chemical incompatibility (Δδ) between the fibers and polymer. A modified diffusion model was employed to predict, with considerable success, the contribution of interfacial chemistry to the practical adhesion of cellulose-based fibers and amorphous polymers. The increased predictability, coupled with the existing knowledge of the bulk properties of both fibers and matrix polymer, should ultimately lead to a better engineering of composite properties.     

Eucalyptus kraft pulp fibers as an alternative reinforcement of silicone composites. II. Thermal,morphological, and mechanical properties of the composites

Silicone composites reinforced with short eucalyptus pulp fibers were obtained. The composites were prepared with untreated fibers and with fibers modified with a silane coupling agent, vinyltriethoxysilane, with tetrahydrofuran or ethanol as a solvent. The surface treatment improved the adhesion at the fiber–matrix interface, and vinyltriethoxysilane was suitable for forming a covalent and nonhydrolyzed interface in the composites. The thermal stability of the composites was lower than that of the silicone matrix, with a distinct mechanism of degradation, because of the presence of the cellulosic fibers in the composite. The tensile properties of the composites depended more on the fiber dispersion in the matrix than on the nature of the interface. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3739–3746, 2003     

Mechanical properties of polypropylene composites based on natural fibers subjected to multiple extrusion cycles

The influence of multiple extrusion cycles on the behavior of natural fibers‐reinforced polypropylene was studied. Composites were fabricated with 20 wt % of flax fibers. Final fibers dimensions (length and diameter) were measured by means of optical microscopy. Mechanical properties of matrix and composites were measured after each extrusion cycle. It was observed that the elastic modulus increased by fibers incorporation. The elastic modulus of the matrix was higher after the first process cycle than that of the virgin material, mainly because of chain scission. In the next cycles, the modulus kept constant. On the other hand the elastic modulus of the composite after a single extrusion step was lower than that predicted by the Halpin–Tsai model probably because of a poor mixing and to low adhesion at the fiber–matrix interface. In the following two steps, modulus increased because the better fiber dispersion was observed. For the final two extrusion cycles, the slow decrease in this property was correlated with the darkening and poor organoleptic properties observed as a result of thermal degradation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 228–237, 2007     

Surface modification of cellulose fibers III. Durability of cellulose–polyester composites under environmental aging

The effects of improved interfacial adhesion on the environmental aging behavior of cellulose–polyester composites were studied. The reduction in maximum water content of the composites upon immersion in water which occurs for surface-treated fibers is explained by the restrictions from fiber/matrix network. Whitening of the specimens based on the untreated fibers, or on fibers treated but not covalently bonded to the matrix, was found to be due to the formation of debonding cracks. Such cracks were formed on drying the materials. When the fiber and the matrix are covalently bonded, the matrix follows the fiber during shrinking, and thus no cracks are formed.     

Fiber-reinforced cellulosic thermoplastic composites

Steam-exploded fibers from Yellow poplar (Liriodendron tulipifera) wood were assessed in terms of their thermal stability characteristics, their impact on torque during melt processing of a thermoplastic cellulose ester (plasticized CAB) matrix, their fiber–matrix adhesion and dispersion in composites, and their mechanical properties under tension. Fibers included water-extracted steam-exploded fibers (WEF), alkali extracted fibers (AEF), acetylated fibers (AAEF), and a commercial milled oat fiber sample (COF) (i.e., untreated control). The results indicate that the thermal stability of steam-exploded fibers increases progressively as the fibers are extracted with water and alkali and following acetylation. The greatest improvement resulted from the removal of water-soluble hemicelluloses. The modification by acetylation contributed to improved interfacial wetting that was revealed by increased torque during melt processing. Whereas modulus increased by between 0 and 100% with the incorporation of 40% fibers by weight, tensile strength either declined by ⅓ to ½ or it increased by a maximum of 10%, depending on fiber type. AAEF composites produced the best mechanical properties. Fiber–aspect ratio was reduced to an average of 25–50 from ≫ 200 during compounding. The superior reinforcing characteristics of AAEF fibers were also reflected by SEM, which revealed better fiber–matrix adhesion and failure by fiber fibrillation rather than by fiber pullout. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 1329–1340, 1999     

Tensile properties of short sisal fiber reinforced polystyrene composites

The tensile properties of polystyrene reinforced with short sisal fiber and benzoylated sisal fiber were studied. The influence of fiber length, fiber content, fiber orientation, and ben-zoylation of the fiber on the tensile properties of the composite were evaluated. The ben-zoylation of the fiber improves the adhesion of the fiber to the polystyrene matrix. the benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicate a better compatibility between benzoylated fiber and polystyrene. the benzoylation of the sisal fiber was found to enhance the tensile properties of the resulting composite. The tensile properties of unidirectionally aligned composites show a gradual increase with fiber content and a leveling off beyond 20% fiber loading. The properties were found to be almost independent of fiber length although the ultimate tensile strength shows marginal improvement at 10 mm fiber length. The thermal properties of the composites were analyzed by differential scanning calorimetry. Scanning electron microscopy was used to investigate the fiber surface, fiber pullout, and fiber–matrix interface. Theoretical models have been used to fit the experimental mechanical data. © 1996 John Wiley & Sons, Inc.     

Surface characteristics of untreated and modified hemp fibers

Natural cellulosic fibers, including hemp, are increasingly being used for composite reinforcement. However, their poor adhesion with synthetic resins limits their use as reinforcing agent. It is generally accepted that interfacial adhesion can be best described in terms of dispersion forces and acid–base interactions. Therefore, there is a need for quantitative determination of acid–base character of natural cellulosic fibers. In this study, acid–base characteristics and dispersion component of surface energy of hemp fibers have been determined using inverse gas chromatography. Effect of alkalization and acetylation on acid–base characteristics has also been examined. The results indicate that alkalization and acetylation make the hemp fiber amphoteric, thereby improving their potential to interact with both acidic and basic resins. Finally, a parallel is drawn between the changes in fiber‐matrix acid–base interactions and the actual improvement in the mechanical properties of the composites manufactured using resin transfer molding process. POLYM. ENG. SCI. 46:269–273, 2006. © 2006 Society of Plastics Engineers     

Influence of chemical treatments on cellulose fibers for use as reinforcements in poly(ethylene‐co‐vinyl acetate) composites

This work evaluates different chemical treatments on cellulose fibers as reinforcement agents in poly(ethylene‐vinyl acetate) (EVA) composites. The cellulose fibers were prepared with three chemical modifications using triethoxyvinylsilane, acetic anhydride (AA), and glycidyl methacrylate (GMA). Composites were prepared with 10 phr of cellulose fibers by means of extrusion and hot press conformation. The fiber treatment levels were successfully demonstrated through Fourier transform infrared spectroscopy with the appearance of characteristic bands in each chemical group, and scanning electron micrographs showed altered textures on the surfaces, polymerized material and fiber agglomerations after the chemical treatments that were most evident in the AA and GMA treatments. The composites reinforced with treated fibers showed improvement in their mechanical properties at the yield points and were reduced in deformation. When activated with dicumyl peroxide, the mechanical properties were even more improved and the interface regions exhibited better interactions between the cellulose fibers and the EVA matrix. POLYM. COMPOS., 37:1991–2000, 2016. © 2015 Society of Plastics Engineers     

POLYSTYRENE-BENZOYLATED EFB REINFORCED COMPOSITES

Reinforced thermoplastics generally are produced by incorporation of reinforcement agents or fillers into thermoplastic resins. The utilization of lignocellulosic material as filler with reinforcement in polymer matrix has received much interest due to its lower price and other properties. A composite of polystyrene reinforced with oil palm empty fruit bunches (EFB) and chemically treated EFB with benzoyl chloride (EFB-benzoylated) as a function of loading and fiber surface modification were prepared. The chemically treated fibers were analyzed with FT-IR to observe the extent of chemical reaction with EFB fiber. The sharp peak at 710 cm^?1 appeared on the spectra, which indicated that the mono-substituted benzene ring has taken place. The strong peak at 1720 cm^?1 has indicated the presence of ester group treated fiber. The flexural test was performed using Instron 4301 testing machine to study flexural properties of the composites with various fiber sizes. The results showed that the flexural properties increased with particle size. The flexural strength of EFB-benzoylated composites was observed to be stronger than untreated EFB fiber. Scanning electron microscope was used to investigate the morphological structure of the fiber surface, fiber pull out, fracture surface, and fiber–matrix interface. The untreated EFB composites showed hole and fiber end, which indicated that most of the fiber have pulled out breaking during the fracture of composites; however, the treated EFB-benzoylated showed a good adhesion between fiber and matrix.     

Effect of alkali‐resistant glass fiber on polypropylene/polystyrene blends: Modeling and characterization

Alkali‐resistant glass fiber (GF) reinforced polypropylene (PP)/polystyrene (PS) blends were prepared by melt mixing in a Thermo Haake Rheochord mixer. Variation in thermal and mechanical properties with the addition of glass fibers into the polypropylene/polystyrene blends was investigated. The characterization of PP/PS/GF composites was done by dynamic mechanical analysis (DMA), thermogravimetric analysis, scanning electron microscope, and transmission electron microscope. The experimentally observed tensile properties of glass fiber reinforced PP/PS blends were compared with various published models. It was found that the experimental results agree well with Hui‐ Shia and series models. DMA tests revealed an increase in storage modulus with fiber loading confirms the greater degree of stress transfer from the matrix to the fiber. TEM micrographs reveal that the glass fibers are located at the interface between the blend components. POLYM. COMPOS., 37:398–406, 2016. © 2014 Society of Plastics Engineers