Synthesis and characterization of maleated ionomers via ring‐opening reaction of epoxidized styrene‐butadiene rubber with potassium hydrogen maleate and study of their behavior as compatibilizer

A novel method for synthesizing maleate ionomer of (styrene‐co‐butadiene) rubber (SBR) from epoxidized SBR was developed. The epoxidized SBR was prepared via epoxidation of SBR with performic acid formed in situ by H₂O₂ and formic acid in cyclohexane. The maleated ionomer was obtained by ring‐opening reaction of the epoxidized SBR solution with an aqueous solution of potassium hydrogen maleate. The optimum conditions were studied. It was found that it is necessary to use phase transfer catalyst and ring‐opening catalyst for enhancing the epoxy group conversion. To obtain 100% conversion addition of dipotassium maleate is important. The product was characterized by FTIR spectrophotometry and transmission electron microcroscopy (TEM). The results showed that the product was really an ionomer with domains of maleate ionic groups. Some properties of the ionomer, such as water absorbency, oil absorbency and dilute solution behavior were studied. With increasing ionic groups, the water absorbency of the ionomer increases, whereas the oil absorbency decreases. The dilute solution viscosity of the ionomer increases abruptly with increasing ionic group content. The ionomer can be used as a compatibilizer for the blends of SBS and chlorosulfonated polyethylene (CSPE). Addition of a small amount of the ionomer to the blend can enhance the mechanical properties of the blends. 3 wt % ionomer based on the blend can increase the tensile strength and ultimate elongation of the blend nearly twice. The compatibility of the blends enhanced by adding the ionomer was shown by scanning electron microscopy. The blend of equal parts of SBS and CSPE compatibilized by the ionomer behaves as an oil resistant thermoplastic elastomer. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 792–798, 2006     

Synthesis and properties of novel amphiphilic sulfated ionomers by the ring‐opening reaction of an epoxidized styrene–butadiene–styrene triblock copolymer

A method for the synthesis of novel sulfated ionomer of styrene–butadiene–styrene triblock copolymer (SBS) was developed. SBS was first epoxidized by performic acid in the presence of a phase‐transfer catalyst; this was followed by a ring‐opening reaction with an aqueous solution of alkali salt of bisulfate. The optimum conditions for the ring‐opening reaction of the epoxidized SBS with an aqueous solution of KHSO₄ were studied. During the ring‐opening reaction, both phase‐transfer catalyst and ring‐opening catalyst were necessary to enhance the conversion of epoxy groups to ionic groups. The products were characterized with Fourier transform infrared spectrophotometry and transmission electron microscopy (TEM). After the potassium ions of the ionomer were substituted with lead ions, the lead sulfated ionomer exhibited dark spots under TEM. Some properties of the sulfated ionomer were studied. With increasing ionic groups or ionic potential of the cations, the water absorbency and emulsifying volume of the ionomer and the intrinsic viscosity of the ionomer solution increased, whereas the oil absorbency decreased. The sulfated ionomer possessed excellent emulsifying properties compared with the sulfonated SBS ionomer. The sodium sulfated ionomers in the presence of 10% zinc stearate showed better mechanical properties than the original SBS. When the ionomer was blended with crystalline polypropylene, a synergistic effect occurred with respect to the tensile strength. The ionomer behaved as a compatibilizer for blending equal amounts of SBS and oil‐resistant chlorohydrin rubber. In the presence of 3% ionomer, the blend exhibited much better mechanical properties and solvent resistance than the blend without the ionomer. SEM photographs indicated improved compatibility between the two components of the blend in the presence of the ionomer. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

含磷酸钠基的SBS两亲离聚体的合成、表征及性质

环氧化SBS在甲苯中与磷酸氢二钠水溶液,以N,N-二甲基苯胺及四乙基溴化铵为催化剂,通过开环反应合成了含磷酸二钠基的两亲性SBS离聚体。离聚体采用FTIR进行表征。研究了开环反应条件及该离聚体的乳化性、吸水性、耐油性和稀溶液粘度。结果表明开环率可以达到32%,该离聚体具有很好的乳化性、明显的吸水性和耐油性,其乳化性、吸水性、耐油性及稀溶液粘度随离子含量增加而增大,随一价阳离子的离子电位增加而增加。     

Novel method for preparation of quaternary ammonium ionomer from epoxidized styrene–butadiene–styrene triblock copolymer and its use as compatibilizer for blending of styrene–butadiene–styrene and chlorosulfonated polyethylene

A novel method for the preparation of a quaternary ammonium ionomer of styrene–butadiene–styrene triblock copolymer (SBS) was developed by a ring‐opening reaction of epoxidized SBS with triethylamine hydrochloride in the presence of a phase transfer catalyst. The optimum conditions were studied. The ionomer was characterized by quantitative analysis, IR spectroscopy, and ¹H‐NMR spectroscopy. Its water absorbency, oil absorbency, dilute solution viscosity, and use as a compatibilizer for the blending of SBS and chlorosulfonated polyethylene (CSPE) were investigated. The results showed that, under optimum conditions, the epoxy groups can be completely converted to the quaternary ammonium groups. The IR spectrum did not exhibit the absorption peak for quaternary ammonium groups, whereas the ¹H‐NMR spectrum and titration method demonstrated it. With increasing ionic group content, the water absorbency of the ionomer increased whereas its oil absorbency decreased. These indicated the amphiphilic character of the SBS ionomer. The dilute solution viscosity of the ionomer in toluene/methanol (9/1) solvent increased with increasing quaternary ammonium group content. The ionomer was used as a compatibilizer for the blends of SBS and CSPE. The addition of a small amount of the ionomer to the blend enhanced the mechanical properties of the blends: 2 wt % ionomer based on the blend increased the tensile strength and ultimate elongation of the blend nearly 2 times. The blends of equal parts SBS and CSPE behaved as oil‐resistant thermoplastic elastomers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1975–1980, 2006     

含顺丁烯二酸钾基的顺丁橡胶离聚体的合成、表征与性质

用环氧化顺丁橡胶在甲苯中与顺丁烯二酸氢钾水溶液以N，N-二甲基苯胺和四乙基溴化铵为催化剂进行反应，合成了含顺丁烯二酸钾基的顺丁橡胶离聚体，研究了其开环反应条件。结果表明：开环率可以达到34．2％；该离聚体具有一定的乳化性、吸水性、耐油性；其稀溶液粘度随离子含量的增加而增大；其作为增容剂能增加SBS和氯醇橡胶的相容性。     

Catalytic Vicinal Diacylation of Epoxidized Triglycerides in Canola Oil

The epoxy ring opening and vicinal diacylation of fatty acids in vegetable oils was found to be promising reaction to synthesize stable biolubricants and bioplasticizers. The current research investigation is emphasized on the synthesis of a value added product vicinally diacylated canola oil by sulfated‐ZrO₂. The two‐step research approach employed includes: (i) epoxidation, and (ii) epoxy ring opening and vicinal diacylation of epoxidized triglycerides in the canola oil. Sulfated‐ZrO₂ was prepared and characterized to measure the physico‐chemical properties required for the effective catalysis. The Taguchi (L16 orthogonal array) statistical design method was employed to optimize the process conditions for the maximum formation of diacylated canola oil. Sulfated‐ZrO₂ demonstrated promising activity for the epoxy ring opening and vicinal diacylation of canola oil, and 99 % conversion was achieved at the optimum process conditions of temperature 130 °C, epoxy to acetic anhydride molar ratio (1:1.25), 16 wt% of catalyst loading and reaction time of 1 h which were inferred from the Taguchi analyses. The products were characterized and confirmed with FT‐IR, ¹H NMR and sodium spray mass spectroscopy. Spectroscopic analysis also confirmed the absence of intermediate products. The statistical analyses was undertaken to determine the order, rank and interactions among the process variables. The reaction followed Langmuir–Hinshelwood–Hougen–Watson type mechanism and the kinetic data was fitted in overall second order equation. Calculated apparent activation energy was 23.1 kcal/mol.     

High styrene–rubber ionomers,an alternative to thermoplastic elastomers

High styrene rubber ionomers were prepared by sulfonating styrene–butadiene rubber of high styrene content (high styrene rubber) in 1,2‐dichloroethane using acetyl sulfate reagent, followed by neutralization of the precursor acids using methanolic zinc acetate. The ionomers were characterized using X‐ray fluorescence spectroscopy, Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), dynamic mechanical analysis (DMA), and also by the evaluation of mechanical properties. The FTIR studies of the ionomer reveal that the sulfonate groups are attached to the benzene ring. The NMR spectra give credence to this observation. Results of DMA show an ionic transition (T_i) in addition to glass–rubber transition (T_g). Incorporation of ionic groups results in improved mechanical properties as well as retention of properties after three cycles of processing. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2294–2300, 2002     

Oil absorbents based on styrene–butadiene rubber

Four oil absorbents based on styrene–butadiene (SBR)—pure SBR (PS), 4‐tert‐butylstyrene–SBR (PBS), EPDM–SBR network (PES), and 4‐tert‐butylstyrene‐EPDM‐SBR (PBES)—were produced from crosslinking polymerization of uncured styrene–butadiene rubber (SBR), 4‐tert‐butylstyrene (tBS), and ethylene–propylene–diene terpolymer (EPDM). The reaction took place in toluene using benzoyl peroxide (BPO) as an initiator. Uncured SBR was used as both a prepolymer and a crosslink agent in this work, and the crosslinked polymer was identified by IR spectroscopy. The oil absorbency of the crosslinked polymer was evaluated with ASTM method F726‐81. The order of maximum oil absorbency was PBES > PBS > PES > PS. The maximum values of oil absorbency of PBES and PBS were 74.0 and 69.5 g/g, respectively. Gel fractions and swelling kinetic constants, however, had opposite sequences. The swelling kinetic constant of PS evaluated by an experimental equation was 49.97 × 10^?2 h^?1. The gel strength parameter, S, the relaxation exponent, n, and the fractal dimension, d_f, of the crosslinked polymer at the pseudo‐critical gel state were determined from oscillatory shear measurements by a dynamic rheometer. The morphologies and light resistance properties of the crosslinked polymers were observed, respectively, with a scanning electron microscope (SEM) and a color difference meter.     

Reactions of palm oil‐based mcl‐PHAs with epoxidized natural rubber

A palm oil‐based medium‐chain‐length polyhydroxyalkanoate (mcl‐PHA) was allowed to react with epoxidized natural rubber (ENR). There was no noticeable reaction at ambient temperature for short reaction times. However, after 30 min at 170°C, the mcl‐PHA underwent thermal degradation to generate carboxylic terminal groups that attacked the epoxy groups of the ENR. Evidence of the ring‐opening reaction was provided by both FTIR and ¹H‐NMR. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Selection of quaternary ammonium groups for optimizing properties of water‐soluble,photosensitive phenolic resins and study of their postcuring mechanism

This article deals with the selection of quaternary ammonium groups for synthesis of water‐soluble, photosensitive phenolic resins, containing acrylate and different quaternary ammonium salt groups (AQSPRs), via ring‐opening reactions of epoxy phenolic resin (EPR) with acrylic acid and with different tertiary amine‐protonic acid salts. Conversion of epoxy groups, solubility, photosensitive properties, and thermal decomposition of the different AQSPRs were compared. Modification of AQSPR with methanol solution of KOH to form phenolic resin containing both quaternary ammonium hydroxide groups and acrylate groups (AQHPR) was also studied. Characterization by IR spectrum, DSC, and thermal gravimetric analysis was carried out. The results showed that in the synthesis of AQSPRs containing different quaternary ammonium salt groups, the efficiency of ring‐opening reaction of epoxy phenolic resin with tertiary amine salt in terms of conversion of epoxy groups decreases in the following order: for the tertiary amine, N,N‐dimethyl benzylamine (DMBA) > triethylamine (TEA) > trimethylamine (TMA) > N,N‐dimethyl aniline (DMA) > triethanolamine (TENA) > tri(n‐butylamine) (TBA); for the protonic acid, HCl > HBr > HCOOH > HI > NaHSO₃ > Cl₃CCOOH > HClO₄ > HBF₄. All the AQSPRs except that from HClO₄ can be dissolved in water, methanol, DMF, or DMSO. The gel content formed during UV exposure decreases in the following order of acids used in forming quaternary ammonium salt groups: HCl > HCOOH > NaHSO₃ > Cl₃CCOOH; or decreases in the following order of tertiary amines or hydrohalic acids used in forming the quaternary ammonium groups: TMA. > TEA > DBMA; HCl > HBr > HI. During thermal decomposition of EPR with about half epoxy groups of EPR ring‐opened with tertiary amine salt at 160°C for 0.5 h, water‐insoluble product was formed. The insoluble content and the % decrease of epoxy groups or halide ions increase in the following order: TMA < TEA < DMBA; HCl < HBr < HI. The % decrease of epoxy groups for the insoluble residue is nearly equal to the % decrease of halide ions. A crosslinking reaction mechanism occurred in the thermal decomposition was thus proposed. During the modification of AQSPR with KOH, conversion of quaternary ammonium chloride groups can reach above 90%. The decomposition temperature of the quaternary ammonium groups was lowered from 204 to 120°C after modification of AQSPR with KOH. The photosensitive properties of the resin after modification became lower. It is better to react DMBA · HCl with EPR so as to obtain a product with higher conversion of epoxy groups, good water solubility, moderate photosensitivity, lower decomposition temperature, and better postcuring. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2914–2922, 2004     

Synthesis and characterization of epoxidized styrene–butadiene rubber/silicon dioxide hybrid materials

Hybrid materials were synthesized from epoxidized (68, 43, or 14%) styrene–butadiene rubber (SBR) and the hydrolysis product of tetraethoxysilane (TEOS) in situ under ultrasonic irradiation. The products were characterized with thermal analysis (differential scanning calorimetry and thermogravimetric analysis), stress–strain tests, scanning electron microscopy (including energy‐dispersive spectrometry), and swelling in tetrahydrofuran and water. The most transparent were those prepared from SBR with the highest degree of epoxidation, whereas those obtained from less epoxidized SBR and with larger amounts of TEOS showed distinct phases that could be considered two hybrid phases (one rich in TEOS and another rich in SBR). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 798–803, 2004     

Silica Supported Sodium Hydrogen Sulfate and Amberlyst‐15: Two Efficient Heterogeneous Catalysts for Facile Synthesis of Bis‐ and Tris(1H‐indol‐3‐yl)methanes from Indoles and Carbonyl Compounds[1]

Bis‐ and tris(1H‐indol‐3‐yl)methanes are synthesized in high yields by an electrophilic substitution reaction of indoles with carbonyl compounds under mild reaction conditions using two efficient heterogeneous catalysts, silica supported sodium hydrogen sulfate (NaHSO₄⋅SiO₂) and amberlyst‐15. The second catalyst can be reused.     

Epoxidation of high trans‐1,4‐polyisoprene and its properties

A new organic‐solvent‐free water‐phase suspension method was used to synthesize partially epoxidized high trans‐1,4‐polyisoprene (TPI) to improve its properties, including oil resistance and wet‐skid resistance. The epoxidation was conducted in an aqueous peracetic acid solution and on the TPI granules prepared by a bulk precipitation method with supported titanium catalyst. The effects of the synthesis conditions, including reaction temperature, reaction time, and pH value, on the epoxy content were investigated. Epoxidized trans‐1,4‐polyisoprene (ETPI) with epoxy contents between 10 and 80% were obtained within 4 h. Both the amorphous and crystalline regions of TPI were epoxidized. The crystallization properties decreased with increasing epoxy content. ETPIs possessed lower mechanical properties than TPI but could be enhanced by vulcanization. The oil resistance and wet‐skid resistance were significantly improved after epoxidation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

硫酸盐基离聚体的形态结构、力学性能及其共混

由环氧化（苯乙烯-丁二烯-苯乙烯）三嵌段共聚物（SBS）与硫酸氢钠水溶液反应制备了新型含硫酸盐基的SBS离聚体，研究了离聚体的形态结构、力学性能、离聚体时SI玛／氯醇橡胶（CHR）共混物的增容作用以及离聚体／聚丙烯（PP）共混物的力学性能。结果表明：在透射电镜下硫酸铅基离聚体呈现黑色圆柱状或四方晶形离子微区，硬脂酸锌作为离子增塑剂能提高钠离聚体的力学性能；随着离子基含量的提高，离聚体的拉伸强度及扯断伸长率增加；少量离聚体可以提高SBS／CHR共混物的力学性能，减小共混物的吸煤油率；扫描电镜图片显示二者的相容性增加；离聚体／PP共混物在拉伸强度与组成的关系方面呈现协同效应，并且其耐甲苯性能提高。     

不同金属离子中和的新型硫酸盐基顺丁橡胶离聚体的合成、表征与性质

用环氧化顺丁橡胶在二氯乙烷中与硫酸氢钾、硫酸氢钠或硫酸氢锂水溶液以N,N-二甲基苯胺和四乙基溴化铵为催化剂进行反应,合成了新型的含硫酸钾、硫酸钠或硫酸锂基的顺丁橡胶离聚体,还用钾离聚体与醋酸镁、钙、钡、锌或铅溶液反应并洗涤,生成相应的离聚体。离聚体经纯化,用红外光谱（FTIR）及透射电镜表征,确定了硫酸盐基离子及其微区的存在。研究了开环反应的一些条件,结果表明,开环率可达到36％,该离聚体具有相当好的乳化性、一定的吸水性及耐油性,其吸水率和乳化性随离子电位的增加而增大,一价离子的吸水率及乳化体积比二价离子的大;稀溶液粘度随离子电位的增加而增大,二价离子的粘度比一价离子的大;其作为增容剂能增加SBS和氯醇橡胶的相容性。     

Syntheses of poly(ethylene oxide) polyurethane ionomers

Sulfonated dimethyl fumarate (SDMF) was prepared with dimethyl fumarate (DMF) and sodium hydrogensulfite (NaHSO₃). Sodium sulfonate side‐chain poly(ethylene oxide) (SPEO) was synthesized by grafting sodium sulfonate onto the chain of PEO with molecular weights of 400, 600, 800, and 1000. SPEO was used subsequently in step‐growth polymerization to give a polyurethane ionomer (SPU). Samples were characterized by element analysis, FTIR, ¹H‐NMR, EDX mapping, X‐ray, gel permeation chromatography, and impedance analysis. The SPUs exhibited an amorphous structure. The maximum conductivity of the SPU was 1.02 × 10⁻⁶ S cm⁻¹ at the room temperature. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 184–188, 2000     

Thermal and mechanical properties of acrylated expoxidized‐soybean oil‐based thermosets

A series of epoxidized‐soybean oil (ESO) with different epoxyl content were synthesized by in situ epoxidation of soybean oil (SBO). The acrylated epoxidized‐soybean oil (AESO) was obtained by the reaction of ring opening of ESO using acrylic acid as ring opener. The acrylated expoxidized‐soybean oil‐based thermosets have been synthesized by bulk radical polymerization of these AESOs and styrene. The thermal properties of the resins were characterized by differential scanning calorimetry (DSC) and thermo‐gravimetric analysis (TG). The results showed that these resins possess high thermal stability. There were two glass transition temperature of each resin due to the triglycerides structure of the resins. The tensile strength and impact strength of the resins were also recorded, and the tensile strength and impact strength increased as the iodine value of ESO decreased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation of epoxidized rubber using a reactive processing technique. I. Synthesis and characterization of epoxidized polybutadiene rubber

The epoxidation of high cis‐butadiene rubbers (BR) with monoperoxy phthalic acid was successfully performed in reactive processing equipment of the HAKKE mixer at room temperature. The effects of such reaction conditions as the concentration of peroxy acid and reaction time on the epoxidation level and the efficiency of monoperoxy phthalic acid were investigated. The structure of epoxidized BR was characterized by ¹H NMR and Fourier transform infrared spectrometer. Differential scanning calorimeter analysis revealed that the glass transition temperature of epoxidized BR had a progressive increase with epoxidation level. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2987–2992, 2001     

Polylactic acid/ethylene glycol triblock copolymer as novel crosslinker for epoxidized natural rubber

Polylactic acid/ethylene glycol triblock copolymer (LLA₄₆EG₄₆LLA₄₆) was prepared and used in a crosslink process of epoxidized natural rubber (ENR) by employing a ring‐opening reaction using Sn(Oct)₂ as a catalyst. The OH‐capped copolymer acts as a macromolecular crosslinking agent in the formation of ENR networks, leading to drastic enhancement in tensile properties. Crosslink efficiency and chemical structures of the cured materials are examined by solvent fractionation, swelling experiments, XRD, ¹H‐NMR, and ATR‐FTIR spectroscopy. The efficiency of the curing process is dependent on the ENR/copolymer feed ratios. The degree of property improvement and gas permeability/selectivity behaviors of the cured materials are strongly dependent on the copolymer content and the efficiency of the curing process. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation of conductive polyaniline‐sulfonated EPDM ionomer composites from in situ emulsion polymerization and study of their properties

The composites of polyaniline (PAn) and zinc sulfonated ethylene–propylene–diene rubber (EPDM) ionomer were made by polymerization of aniline in the presence of the ionomer by using a direct, one‐step in situ emulsion polymerization technique. The ionomers were prepared by sulfonation of EPDM rubber with acetyl sulfate in petroleum ether, followed by neutralization with zinc acetate solution. The ionomers with sulfonate contents of 10, 24, and 42 mmol SO₃H/100 g were used for preparation of PAn/ionomer composites. The in situ polymerization of aniline was carried out in an emulsion comprising water and xylene containing the ionomer in the presence of dodecyl benzene sulfonic acid, acting as both a surfactant and a dopant for PAn. The composite was characterized by IR and WAXD. The composite obtained can be processed by melt method. The conductivity of the composite with lower sulfonate content was higher than that with higher sulfonate content. Conductivity of the composites exhibits a percolation threshold at about 13 wt % PAn. When the sulfonated content is 10 or 24 mmol SO₃H/100 g and PAn content is 4–10 wt %, the composites behave as a thermoplastic elastomers with high ultimate elongation and low permanent set. The conductivity of the composite after secondary doping with m‐cresol is higher than the composite before secondary doping by about one order. Addition of zinc stearate as an ionic plasticizer lowers both the conductivity and the mechanical strength of the composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2211–2217, 2004