Research in the cold pad–batch dyeing process for wool pretreated by hydrogen peroxide

The cold pad–batch dyeing process of wool pretreated by hydrogen peroxide was carried out with Lanasol reactive dyes and Realan reactive dyes. The influences of various conditions of the dyeing process, including urea dosage, sodium bisulphite dosage, pH value, batching time and the liquor pickup on colour yield, were analysed. Fixation, levelness of dyeing, dye penetration, colour fastness, breaking strength and elongation were compared between untreated and treated wool fabrics. The study showed that cold pad–batch dyeing of wool fabric is a good prospect for future use because of the resulting advantages, such as higher fixation yield, less energy usage and lower sewage discharge.     

Ultrasonic‐assisted dyeing: I. Nylon dyeability with reactive dyes

The use of ultrasonic power (38.5 KHz, 350 W) to assist the dyeability of nylon‐6 fibre with reactive dyes is reported. The effects of the different factors that may affect the dyeability of nylon‐6 fibre with Reactive Red 55 were simultaneously carried out under both ultrasonic power and conventional heating conditions. The colour strength values obtained for the dyed samples using ultrasonic power were higher than those obtained using conventional heating. Also, the effect of alkaline soaping treatment on dye fixation for the dyed fabrics with different reactive dyes, at both acidic and neutral pHs, is generally better with ultrasonic than with conventional heating. The overall results indicate that the enhancing effect is mainly attributed to the de‐aggregation of dye molecules, which leads to better dye diffusion and possible assistance for dye‐fibre covalent‐bond fixation. The results of wet fastness properties of the dyed fabrics reveal improvement using ultrasonic power dyeing relative to the conventional heating method. © 2003 Society of Chemical Industry     

Reactive dyeing of silk using commercial acid dyes based on a three‐component Mannich‐type reaction

Acid dyes are employed for commercially dyeing silk, which results in ionic bonds between the silk fibroin and the dye. This generally leads to low wet fastness properties for dyed silk fabrics. In this work, three commercial acid dyes with aromatic primary amine structures were selected to dye silk using a Mannich‐type reaction, resulting in improved wet fastness of dyed silk by forming covalent bonds between silk fibroin and dye. The Mannich‐type reactive dyeing was applied to silk fabrics at both 30 and 90°C in trials. Dyeing at 90°C can shorten the dyeing time compared with dyeing at 30°C, even although dye exhaustion and relative fixation at 90°C were a little lower. The dyeing process was optimised when the dyeing temperature was 90°C, dyebath pH 4, dye‐to‐formaldehyde ratio 1:30 and holding dyeing time 60 minutes. The results showed that the dye exhaustion on silk fabrics for the three aromatic primary amine‐containing acid dyes exceeded 94% and their relative fixation was over 80%. Their washing and rubbing fastness reached grade 4 or higher. Hence, the colour fastness properties of dyed silk fabrics using the Mannich‐type reactive dyeing method is superior to the conventional acid dyeing method using the same aromatic primary amine‐containing acid dyes. The Mannich‐type reactive dyeing for silk fabrics at 90°C can be developed into a novel and rapid reactive dyeing method, promising an effective dyeing process with excellent colour fastness.     

Dyeing behaviour of lyocell fabric: effect of fibrillation

To understand the effect of fibrillation in dyeing, non-fibrillated lyocell fabrics and fibrillated lyocell fabrics were dyed with different types of reactive dyes. Their exhaustion, fixation and K/S values were measured and compared. It was observed that fibrillated lyocell shows lower visual colour yield than non-fibrillated lyocell, independent of the exhaustion and fixation. It was also observed that some bifunctional reactive dyes, because of the location of reactive groups and flexibility of their structure, reduced fibrillation of lyocell through crosslinking. It was shown that defibrillating fibrillated lyocell with a cellulase enzyme increased the visual colour yield. Non-fibrillated lyocell fabrics after dyeing were subjected to a hydroentanglement treatment to create a fibrillation effect. These properties suggest that the lower visual colour yield of fibrillated lyocell is not mainly attributed to any change in fibre properties of the fibrils, but as a result of the light scattering from the fibrillated fabric surface.     

Neutral dyeing of wool and wool/polyester blend fabrics using sulphatoethylsulphone reactive‐disperse dyes

Two models of temporarily anionic sulphatoethylsulphone reactive disperse dyes were applied to wool, polyester and wool/polyester blend fabrics at different dyeing pH. Maximum exhaustion values and colour yield were observed at pH 7. The results showed that reactive disperse dyes containing bis‐sulphatoethylsulphone reactive groups were more convenient for neutral dyeing of wool and wool/polyester blend fabrics if compared with a dye containing a mono‐sulphatoethylsulphone group. Excellent to very good wet fastness properties on all dyed fabrics were achieved.     

Determining the dependence of colour values on yarn structure

The colour values of knitted cotton fabrics made from single and plied ring and compact yarns were investigated before and after dyeing. The fabric samples were knitted under the same constructional properties and then dyed with direct and reactive dyes. It was found that fabrics with ring yarns had high lightness and low chroma and colour strength values compared with fabrics with compact yarns. Also colour strength and colour difference values of dyed fabrics were assessed after increasing abrasion cycles (2500, 5000, 7500 and 10 000). The main changes in colour strength values were observed at 2500 abrasion cycles. The effect of abrasion on colour difference values of fabrics having ring yarns was more obvious than fabrics having compact yarns.     

One‐step dyeing of polyethylene terephthalate fabric,combining pretreatment and dyeing using alkali‐stable disperse dyes

In the conventional dyeing process, polyester and its blended fabrics are usually dyed in a weak acidic medium. In order to reduce cost and improve production efficiency, a new dyeing method – one‐step dyeing of polyethylene terephthalate fabrics, combining pretreatment and dyeing in alkali conditions – was investigated. The alkali‐stable disperse dyes Red 900, Red 902, Yellow BROB and Blue 825 were used to dye polyethylene terephthalate fabrics. The dyeing properties of polyethylene terephthalate fabrics in the case of one‐step dyeing at various pH values or sodium hydroxide concentrations were discussed in terms of colour yield, colour parameters and fastness. The performance of one‐step dyeing using alkali‐stable disperse dyes was excellent. The dyed fabric had good fastness. Wet processing could be combined and shortened. One‐step dyeing of polyethylene terephthalate fabrics could reduce the consumption of water and energy and improve production efficiency. One‐step dyeing of polyethylene terephthalate has potential application in cleaner textile production.     

Pretreatment of cotton fabrics with polyamino carboxylic acids for salt‐free dyeing of cotton with reactive dyes

In this study, polyamino carboxylic acids have been used to improve the dyeability of cotton in a salt‐free reactive dyeing process. These polyamino carboxylic acids were prepared by partial carboxylation of polyvinylamine. Cotton fabric was pretreated with polyamino carboxylic acids and dyed with reactive dyes. The colour strengths of the dyed fabrics were evaluated by measuring the K/S values. The fastness properties (washing, rubbing and light fastness) of the dyed cotton fabrics were also measured. The pretreatment of cotton with polyamino carboxylic acids creates positive charges on the fabric surface. In this way, salt‐free reactive dyeing of cotton or dyeing with only a small amount of electrolyte is possible.     

Dyeing in catalase-treated bleaching baths

The conventional rinsing after bleaching to remove the residual hydrogen peroxide, harmful to the reactive colorants, was replaced by enzymatic cleaning using catalases. The catalase-treated bleaching liquor was reused for dyeing. Though no hydrogen peroxide was detected after the enzymatic process, the bleaching bath composition caused unacceptable colour changes on dyed fabrics. By varying the parameters of the dyeing process – dye, salt, alkali and enzyme concentrations – the colour difference could be reduced significantly and a good dyeing result could be achieved.     

The use of trisodium nitrilo triacetate in the pad–steam dyeing of cotton with reactive dyes

This paper presents results on the use of trisodium nitrilo triacetate, a biodegradable alkaline organic salt, for pad–steam dyeing of cotton with reactive dyes as a replacement for conventionally used inorganic electrolyte and alkali. Two widely used dyes, CI Reactive Red 147 and CI Reactive Blue 250, were used in the study. The colour yield, dye fixation and ultimate colour fastness achieved by using trisodium nitrilo triacetate were closely comparable with those obtained by using inorganic electrolyte and alkali. The tensile breaking force and wrinkle recovery angle of the dyed fabrics were also measured and were slightly improved when using organic salt. Additionally, the dyeing effluent showed reductions in total dissolved solids content with trisodium nitrilo triacetate.     

Electrostatic self‐assembly dyeing of cotton fabrics

A new approach to the dyeing of cotton fabrics using an electrostatic self‐assembly method was evaluated. Cotton fabrics were pretreated with 2,3‐epoxypropyltrimethylammonuium chloride and cationic charges were produced on the fabric surfaces. For the dyeing of cotton fabric, reactive and acid dyes were used. Oppositely charged anionic reactive/acid dyes and cationic poly(diallyldimethylammonium chloride) were alternately deposited on the surface of cationised cotton fabrics. Ten multilayer films of dye/poly(diallyldimethylammonium chloride) were deposited on the cotton fabric surfaces using a padder. The build‐up of the multilayer films and the level of colour strength (K/S) achieved are discussed. Samples of cotton fabrics were also dyed with the same dyes, but using the exhaust method, and both types of dyed samples were compared. The washing, rubbing and light fastness properties were evaluated for the dyed fabrics.     

An innovative approach to the preparation of coloured and multifunctional silk material with the natural extracts from chestnut shell and black rice bran

In order to reutilise the byproducts of foods and crops to benefit the environment and economise on resources, the natural extracts from chestnut shell and black rice bran were applied in the simultaneous dyeing and multifunctionalisation of silk fabrics. In this work, the influence of pH value on dyeing properties was studied. The effects of the ratio of chestnut shell and black rice bran extracts and the application of mordants (aluminium potassium sulphate and ferrous sulphate) on the dyeing performance as well as anti-ultraviolet and antioxidant properties of treated silk were also discussed. The results showed that deep-coloured silk fabrics can be obtained when dyed with the two natural extracts as the pH value of the dyebath approached 3. The ratio of the two natural extracts and the use of the mordants have significant effects on colour depth, colour hue, colour fastness, and the functionalities of dyed silk fabrics. Combination dyeing and mordanting are able to enrich the colour hues of dyed fabrics. The washing, rubbing, and light fastness of the dyed fabrics after mordanting can be rated higher than grade 4. Moreover, the silk after combination dyeing has good UV protection performance (UPF > 30) and antioxidant activity. In addition, the functionalities of treated fabrics showed excellent washing fastness. This study reveals that chestnut shell and black rice bran extracts are suitable as natural colourants and multifunctional finishing agents for the preparation of coloured and multifunctional silk materials.     

Dyeing and finishing of cotton fabric in a single bath with reactive dyes and citric acid

Simultaneous dyeing and durable press finishing of cotton fabrics with reactive dyes and citric acid finishing agent was carried out using a pad-dry-cure process. Factors affecting the process, such as the concentration of dye, citric acid, catalyst and alkali, as well as the curing temperature, were investigated. The dyed and finished fabrics were evaluated with respect to colour strength, crease recovery angle, breaking strength and fastness properties.     

Improving the dyeability of wool by treatment with chitosan

A study of pretreatment of wool fabrics with chitosan by a pad-dry method has been carried out. The pretreatment effectively eliminates differences in dyeing behaviour between damaged and undamaged wool fibres, with an increase in the rate of dye uptake and the exhaustion of acid and reactive dyes. Penetration of the fibre by dyes has been followed using fluorescence microscopy and the role of the chitosan coating in the dyeing process clarified. Similar colour fastness properties were obtained on both untreated and chitosan-treated wool fabrics. The chitosan coating on wool fabrics has been examined by scanning electron microscopy. Evidence for the presence of chitosan was sought using a colorimetric method. It is believed that an approximately uniform and adherent chitosan sheath is formed on individual wool fibres.     

Factors affecting the dyeability of cotton crosslinked with polycarboxylic acid

Improved dyeing properties of cotton crosslinked with polycarboxylic acids are produced by addition of reactive nitrogenous additives, such as alkanolamines and hydroxyalkyl quaternary ammonium salts, to the treatment formulation. Both N-methylolamides and polycarboxylic acids are effective for crosslinking cotton and bonding reactive nitrogenous additives to the cellulosic substrate, but dyeing characteristics of the finished fabrics are very different. In this study, the influence of the reactive additives and dyebath pH on the colour yields of cotton crosslinked with polycarboxylic acids and then dyed with anionic dyes were determined. Emphasis is on the dyeing properties of cotton finished with 1,2,3,4-butanetetracarboxylic acid or citric acid non-formaldehyde crosslinking agents, and alkanolamine hydrochloride or hydroxyalkyl quaternary ammonium salt additives.     

不同分子量壳聚糖在棉织物染色增深方面的应用研究

通过超声波辅助过氧化氢降解壳聚糖,得到不同分子量的壳聚糖,经其整理的棉织物用活性染料进行染色并测定其染色性能。实验结果表明：壳聚糖分子质量为6．5×10^4、质量分数为0．5％时,增深效果最为明显。     

Dyeing of cotton and jute with tea as a natural dye

Cotton and jute fabrics were dyed with an aqueous extract of tea, containing tannins as the main colorant species. The dyeing was carried out with and without metal salts as mordants, using three different dyeing methods: pre-mordanting, meta-mordanting and post-mordanting. The resulting wash and light fastnesses of the dyed fabrics were good to excellent. The colour of the fabrics was investigated on computer colour matching system in terms of K/S , and CIELAB colour-difference values. Deep shades ( K/S = 3.9) were obtained for jute in acidic media, while cotton fabrics could be dyed in medium depths ( K/S = 2.0) under identical conditions of dyeing.     

涤/棉针织物染色新工艺与染料助剂的筛选

本文重点讨论了涤/棉针织物一浴法染色新工艺,包括精炼染涤一浴法、练漂染涤一浴一步法、先染涤后棉氧漂一浴两步法、分散/活性一浴一步法、分散/活性一浴两步法。对分散/活性两浴法染色节能工艺也进行了考察。实验结果表明：合理的染色工艺和适当的染化料能很好的保障染色质量,而且对提高生产效率、降低染色成本、减小环境污染都有很大帮助。     

The low-temperature dyeing of polyester fabric using ultrasound

The use of polyester fabrics in a project to investigate the application of real wax batik print styles necessitated the application of a low-temperature dyeing technique. Consequently an ultrasonic dyeing method was explored, in which the use of appropriate pre-swelling of the substrate had been reported to give acceptable shade depths at 50d?C. Experiments involving three separate disperse dyes demonstrated little advantage for ultrasonic dyeing over conventional methods, particularly when carrier was incorporated into the dyebath. The depths of shade obtained were considerably inferior to those achievable in commercial dyeing at the boil with carrier included.     

Determining the effect of enzymatic pretreatment on the low temperature dyeability of polyamide fabrics

In this study, by pretreating polyamide 6/elastane knitted fabrics with serine-type protease enzyme, the aim was to reduce dyeing temperatures. It is known that the elasticity of elastane fibres is damaged in dyeing at high temperatures. On the other hand, to enable efficient dyeing, it is necessary to use boiling temperatures in synthetic fibres such as polyamide, or even mild high temperature conditions, to support more uniform dyeing. Protease enzymes are enzymes that hydrolyse amide bonds, and consequently, new amine and carboxyl groups are released in fibre macromolecules, resulting in an increase in the functional group content to which anionic dyes can bind. In this study, to compensate for the loss of colour yield caused by lowering the dyeing temperature, an increase in the functional groups was provided by enzymatic pretreatment. For this purpose, the fabrics were pretreated with a commercial serine-type protease enzyme then dyed with 1:2 metal complex dyes at different temperatures. The effects of enzymatic pretreatment on colour, fastness, fibre surface characteristics and fabric strength were investigated.