Rutile TiO2 microwave dielectric ceramics prepared via cold sintering assisted two step sintering

In this work, a sintering route named cold sintering assisted two step sintering process (CSP-TS) is presented to prepare rutile TiO₂ ceramics with submicron grain sizes. Cold sintering process at 300 °C with tetrabutyl titanate and water as the liquid phase yields a ‘green body’ with a relatively high density of ～80 %, and finally dense (98.5–99.8 %) rutile TiO₂ ceramics with grain sizes of ～600 nm can be obtained in the second sintering process at 950?1000 °C. The microstructural analysis with SEM and TEM indicates that the CSP-TS samples sintered at 950 °C have an obvious phenomenon of recrystallization, accompanying by a decrease of amorphous phases and a formation of clear grain boundaries. Besides, the rutile TiO₂ ceramics prepared by CSP-TS possess excellent microwave dielectric properties with relative permittivity of 92.0–98.4 and Q × f values of 27,800?31,900 GHz. Therefore, it is feasible to utilize CSP-TS to prepare ceramics with small grain sizes at low sintering temperatures.     

Enhanced mechanical properties of 3 Y2O3 stabilized tetragonal ZrO2 incorporating tourmaline particles

The current study reports on the improvement of mechanical properties of 3?mol% Y₂O₃ stabilized tetragonal ZrO₂ (3Y-TZP) by introduction of tourmaline through ball milling and subsequent densification by pressureless sintering at 800, 1200, 1300, 1400?°C. Findings demonstrate that no matter which sintering temperature the 3Y-TZP ceramic containing 2?wt% tourmaline reach a maximum value in flexural strength and fracture toughness as compared to other composite ceramics. As the tourmaline content is 2?wt% and the sintering temperature is 1300?°C, the flexural strength and fracture toughness of the composite ceramics are the highest, increases of 36.2% and 36.6% over plain 3Y-TZP ceramic respectively. The unique microstructure was systematically investigated through X-ray diffraction, scanning electron microscopy, energy dispersive spectrum, and flourier transform-infrared. The strengthening and toughening mechanism of tourmaline in 3Y-TZP ceramic were also discussed.     

Evolution of phase composition and microstructure of commercial Al2O3 gel in different heat treatment condition

Evolutions of phase composition and microstructure of commercial Al₂O₃ gel in different heat treatment conditions (temperature, atmosphere and additives) were investigated. There was almost no effect of atmosphere and carbon additive on phase evolution of Al₂O₃ gel during heating, γ-Al₂O₃ formed at 800?°C, γ-Al₂O₃ and minor θ-Al₂O₃ co-existed at 1000 °C, and single phase of ɑ-Al₂O₃ occurred at heating temperature ≥1200?°C. Atmosphere and carbon had great effects on morphology and crystal size of Al₂O₃ particles. Crystal size of spherical-shape Al₂O₃ particles was 10–20?nm after heating at 800–1000?°C in air, afterwards, they rapidly grew into micro or macro scale when temperature was above 1200?°C, and sintering phenomena of worm-like Al₂O₃ particles were observed. In the presence of carbon, spherical-shape Al₂O₃ particles grew slightly from 10 to 20?nm to 50–60?nm with the temperature increasing from 800?°C to 1500?°C in reducing atmosphere, carbon inclusions in Al₂O₃ grain boundaries triggered a steric hindrance of Al₂O₃ particles growth. Al₂O₃ gel had a high reactive ability and could react with microsilica to form nano mullite crystals at relatively lower temperature.     

Sintering behavior,structural phase transition,and microwave dielectric properties of La1‐xZnxTiNbO6‐x/2 ceramics

La_1‐xZn_xTiNbO_6‐x/2 (LZTN‐x) ceramics were prepared via a conventional solid‐state reaction route. The phase, microstructure, sintering behavior, and microwave dielectric properties have been systematically studied. The substitution of a small amount of Zn²⁺ for La³⁺ was found to effectively promote the sintering process of LTN ceramics. The corresponding sintering mechanism was believed to result from the formation of the lattice distortion and oxygen vacancies by means of comparative studies on La‐deficient LTN ceramics and 0.5 mol% ZnO added LTN ceramics (LTN+0.005ZnO). The resultant microwave dielectric properties of LTN ceramics were closely correlated with the sample density, compositions, and especially with the phase structure at room temperature which depended on the orthorhombic‐monoclinic phase transition temperature and the sintering temperature. A single orthorhombic LZTN‐0.03 ceramic sintered at 1200°C was achieved with good microwave dielectric properties of ε_r~63, Q×f~9600 GHz (@4.77 GHz) and τ_f ~105 ppm/°C. By comparison, a relatively high Q × f~80995 GHz (@7.40 GHz) together with ε_r~23, and τ_f ~?56 ppm/°C was obtained in monoclinic LTN+0.005ZnO ceramics sintered at 1350°C.     

High temperature mechanical properties of porous Si3N4 prepared via SRBSN

The high temperature strength and fracture behavior of porous Si₃N₄ ceramics prepared via reaction bonded Si₃N₄ (RBSN) and sintered reaction bonded Si₃N₄ (SRBSN) were investigated at 800–1400?°C. The weight gain after oxidation for 15?min and the microstructure of the edge and center of the fracture surface clearly show that the internal oxidation of porous SRBSN is unavoidable with porosity of ~ 50% and mean pore size of 700?nm. The oxidation of Si₃N₄ and intergranular Y₂Si₃O₃N₄ phase may responsible for the high temperature strength degradation of SRBSN. Porous Si₃N₄ ceramics prepared with addition of 1?wt% C showed low strength degradation at temperature >?1200?°C.     

Nanocrystalline Barium Strontium Titanate Ceramics Synthesized via the “Organosol” Route and Spark Plasma Sintering

Dense nanocrystalline barium strontium titanate Ba_0.6Sr_0.4TiO₃ (BST) ceramics with an average grain size around 40 nm and very small dispersion were obtained by spark plasma sintering at 950°C and 1050°C starting from nonagglomerated nanopowders (~20 nm). The powders were synthesized by a modified “Organosol” process. X‐ray diffraction (XRD) and dielectric measurements in the temperature range 173–313 K were used to investigate the evolution of crystal structure and the ferroelectric to paraelectric phase transformation behavior for the sintered BST ceramics with different grain sizes. The Curie temperature T_C decreases, whereas the phase transition becomes diffuse for the particle size decreasing from about 190 to 40 nm with matching XRD and permittivity data. Even the ceramics with an average grain size as small as 40 nm show the transition into the ferroelectric state. The dielectric permittivity ε shows relatively good thermal stability over a wide temperature range. The dielectric losses are smaller than 2%–4% in the frequency range of 100 Hz–1 MHz and temperature interval 160–320 K. A decrease in the dielectric permittivity in nanocrystalline ceramics was observed compared to submicrometer‐sized ceramics.     

Low-temperature sintering of Ti1−xCux/3Nb2x/3O2 (x = 0.23) microwave dielectric ceramics with CuO and B2O3 addition

The influence of CuO and B₂O₃ addition on the sintering behavior, microstructure and microwave dielectric properties of Ti_1?xCu_x/3Nb_2x/3O₂ (TCN, x = 0.23) ceramic have been investigated. It was found that the addition of CuO and B₂O₃ successfully reduced the sintering temperature of TCN ceramics from 950 to 875 °C. X-ray diffraction studies showed that addition of CuO-B₂O₃ has no effect on the phase composition. The TCN ceramics with 0.5 wt% CuO-B₂O₃ addition showed a high dielectric constant of 95.63, τ_f value of + 329 ppm/°C and a good Q × f value of 8700 GHz after sintered at 875 °C for 5 h, cofirable with silver electrode.     

Effect of sintering temperature on the microstructure and transparency of Nd,Y:CaF2 ceramics

1 at% Nd, 3 at% Y doped CaF₂ transparent ceramics were obtained by hot pressing at the sintering temperature varing from 500 to 800 °C under vacuum environment with co-precipitated CaF₂ nanopowders. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) analysis showed that the obtained nanoparticles were single fluorite phase with grain size around 26 nm. Scanning electron microscopy (SEM) observations of the Nd, Y: CaF₂ ceramics indicated that the mean grain size of the ceramic sintered at 800 °C was about 748 nm. The influence of the temperature on the grain size, microstructure and optical transmittance was investigated. For the ceramic sintered at 800 °C, the transmittance was 85.49% at the wavelength of 1200 nm. The room temperature emission spectra of Nd: CaF₂ and Nd, Y: CaF₂ ceramics were measured and discussed.     

Synthesis,characterization, and microwave dielectric properties of ZnTiTa2O8 ceramics with ixiolite structure obtained through the aqueous sol–gel process

Nano-sized ZnTiTa₂O₈ powders with ixiolite structure, with particle sizes ranging from 10 nm to 30 nm, were synthesized by thermal decomposition at 950 °C. The precursors were obtained by aqueous sol–gel and the compacted and sintered ceramics with nearly full density were obtained through subsequent heat treatment. The microstructure and electrical performance were characterized by field emission scanning electron microscopy, x-ray diffraction, and microwave dielectric measurements. All the samples prepared in the range 950–1150 °C exhibit single ixiolite phase and relative density between ~87% and ~94%. The variation of permittivity and Q·ƒ value agreed with that of the relative density. Pure ZnTiTa₂O₈ ceramic sintered at 1050 °C for 4 h exhibited good microwave dielectric properties with a permittivity of 35.7, Q·ƒ value of 57,550 GHz, and the temperature coefficient of resonant frequency of about −24.7 ppm/°C. The relatively low sintering temperature and excellent dielectric properties in the microwave range would make these ceramics promising for applications in electronics.     

Characterization of submicrometer-sized NiZn ferrite prepared by spark plasma sintering

High-density submicrometer-sized Ni_0.5Zn_0.5Fe₂O₄ ferrite ceramics were prepared by spark plasma sintering in conjunction with sufficient high energy ball milling. They were evaluated by different characterization techniques such as X-ray diffraction, scanning electron microscopy, and dielectric and magnetic measurements. All samples prepared at sintering temperatures ranging from 850 to 925 °C exhibit a single spinel phase and their relative densities and grain sizes range from 90% to 99% and ~100 nm to ~300 nm, respectively. The dielectric constant increases with decreasing grain size until ~250 nm, and then decreases dramatically with further decreasing grain size. The saturation magnetization increases continuously with increasing grain size/density but the magnetic coercivity decreases. The highest dielectric constant and saturation magnetization at room temperature are approximately 1.0×10⁵ and 84.4 emu/g, respectively, while the lowest magnetic coercivity is only around 15 Oe. These outstanding properties may be associated with high density and uniform microstructure created by spark plasma sintering. Therefore, the spark plasma sintering is a promising technique for fabricating high-quality NiZn ferrites with high saturation magnetization and low coercivity.     

Sintering,micro-structure and Li+ conductivity of Li7−xLa3Zr2−xNbxO12/MgO (x = 0.2–0.7) Li-Garnet composite ceramics

Nb-doped Li₇La₃Zr₂O₁₂ (Nb-LLZO) is one of the promising electrolyte candidates in the Li-Garnet family due to its high Li-ion conductivity. The sintered Nb-LLZO ceramics, however, often exhibit abnormal grain growth with high porosity and poor mechanical properties. For advantaged electrochemical and mechanical properties, a uniform and dense microstructure is desired. In this research, MgO has been added as a secondary phase to inhibit abnormal grain growth in Nb-LLZO. The sintering process of the Nb-LLZO/MgO composite ceramics has been studied for different Nb doping levels (0.2–0.7 pfu) at sintering conditions of 1250?°C for 1–360?min. The ceramic density, microstructure, and Li-ion conductivity are reported. The composite ceramics have shown a very fast sintering speed. At 1250?°C, the 0.4Nb-LLZO/MgO composite can be well-sintered in 1?min. For sintering at 1250?°C for 40?min, ceramic samples showing relative density of 97%, conductivity of 6?×?10^?4 S?cm^?1 at 25?°C, and activation energy of 0.40?eV are obtained.     

Microstructure and dielectric properties of Ag-BaTiO3 composite ceramics

Di-phase composite ceramics based on BaTiO₃ with 5?vol% of Ag filler have been prepared by sintering the mixture of powders at temperatures above the silver melting point (1000?°C–1300?°C/2?h). As predicted by finite element calculations, the addition of metallic particles should produce a field concentration in some regions of the BaTiO₃ matrix and therefore, an enhanced dielectric response with respect to pure BaTiO₃. The role of oxygen vacancies on the dielectric relaxation mechanisms of Ag-BaTiO₃ composites has been investigated. The sintering temperature of 1200?°C provided optimized ceramics with excellent dielectric properties, i.e. with low losses (tanδ?<?3%) and room temperature permittivity measured at 50?kHz exceeding 6500 (and above 13,000 at the Curie temperature), as result of a good densification (94% relative density) and a synergy effect of the metallic particles inclusions and ceramic grain size in the range of ≈1?μm, where BaTiO₃ has a well-known maximum of its permittivity.     

Fabrication and electrical properties of Pb(Co1/3Nb2/3)O3 ceramics

Pb(Co_1/3Nb_2/3)O₃ (PCN) ceramics have been produced by sintering PCN powders synthesized from lead oxide (PbO) and cobalt niobate (CoNb₂O₆) with an effective method developed for minimizing the level of PbO loss during sintering. Attention has been focused on relationships between sintering conditions, phase formation, density, microstructural development, dielectric and ferroelectric properties of the sintered ceramics. From X-ray diffraction analysis, the optimum sintering temperature for the high purity PCN phase was found at approximately 1050 and 1100 °C. The densities of sintered PCN ceramics increased with increasing sintering temperature. However, it is also observed that at very high temperature the density began to decrease. PCN ceramic sintered at 1050 °C has small grain size with variation in grain shape. There is insignificant change of dielectric properties with sintering temperature. The P–E hysteresis loops observed at −70 °C are of slim-loop type with small remanent polarization values, which confirmed relaxor ferroelectric behavior of PCN ceramics.     

Structure and dielectric behavior of (1-x)Pb(Sc1/2Ta1/2)O3-xPb(In1/2Nb1/2)O3 solid solution

A solid solution system of (1-x)Pb(Sc_1/2Ta_1/2)O₃-xPb(In_1/2Nb_1/2)O₃ (x = 0.2, 0.4, 0.6, and 0.8) was synthesized by conventional solid-state reaction technique. The optimum sintering temperatures of ceramics with x = 0.2, 0.4, 0.6, and 0.8 were 1400?°C, 1400?°C, 1300?°C, and 1200?°C, respectively. At these temperatures, the densest samples and the maximum dielectric constant were obtained. With increasing x, the percentage of pyrochlore phase increased, indicating a decrease in the solubility of solid solution. For x = 0.2, with the sintering temperature increasing, the ordering degree decreased while the dielectric constant increased. For x = 0.6 and 0.8, at the highest sintering temperature, the most pyrochlore phase appeared and the minimum dielectric constant was obtained. In addition, the relaxor characteristics of solid solution ceramics were systematically investigated. It was found that the dielectric maximum decreased and the temperature at dielectric maximum shifted to higher temperature with x increasing. All compositions exhibited the second-order phase transition due to the analysis of dielectric behaviors on heating and cooling. Interestingly, the difference in dielectric maximum between heating and cooling became larger with PIN content increasing. The diffuseness exponents of all compositions were calculated to be in the range of 1.53–1.66, suggesting the typical relaxor. The polarization-electric field (P-E) hysteresis loops of all solid solutions showed the shapes of slim loop. Meanwhile, the coercive field and remnant polarization of all compositions were analyzed in detail.     

Novel Low‐Firing Forsterite‐Based Microwave Dielectric for LTCC Applications

A novel low‐temperature sintering microwave dielectric based on forsterite (Mg₂SiO₄) ceramics was synthesized through the solid‐state reaction method. The effects of LiF additions on the sinterability, phase composition, microstructure, and microwave dielectric properties of Mg₂SiO₄ were investigated. It demonstrated that LiF could significantly broaden the processing window (~300°C) for Mg₂SiO₄, and more importantly the sintering temperature could be lowered below 900°C, maintaining excellent microwave dielectric properties simultaneously. The 2 wt% LiF‐doped samples could be well‐sintered at 800°C and possessed a ε_r ~ 6.81, a high Q×f ~ 167 000 GHz, and a τ_f ~ ?47.9 ppm/°C, having a very good potential for LTCC integration applications.     

Dielectric and magnetic properties of Nickel ferrite ceramics using crystalline powders derived from DL alanine fuel in sol–gel auto-combustion

Dielectric and magnetic properties of NiFe₂O₄ ceramics prepared with powders using DL-alanine fuel in the sol–gel auto combustion technique are studied. DL-alanine fuel yields crystalline as-burnt powders, and when used for ceramic processing yields varying microstructure at different sintering temperatures. The dielectric properties are influenced by the resulting microstructure and the magnetic properties show slight change in saturation magnetization M_s (~44 – 46 emu/g). The coercive fields, dielectric losses and dispersion are reduced considerably at higher sintering temperatures (1200–1300 °C). The influence of changing microstructure is analyzed through dielectric response, complex impedance analysis and electrical modulus spectroscopy in the frequency range (10⁻²–10⁷ Hz) to understand the interactions from the grain and grain boundary phases. Sintering at 1200 °C, is found to be optimum, yields lower losses & reduced dielectric dispersion, and high resistivity (3.4×10⁸ Ω cm).     

Low-temperature-sintered Bi0.5Na0.5TiO3-based lead-free ferroelectric ceramics with good piezoelectric properties

Li₂CO₃ has been used as a sintering aid for fabricating lead-free ferroelectric ceramic 0.93(Bi_0.5Na_0.5TiO₃)-0.07BaTiO₃. A small amount (0.5 wt%) of it can effectively lower the sintering temperature of the ceramic from 1200 °C to 980 °C. Unlike other low temperature-sintered ferroelectric ceramics, the ceramic retains its good dielectric and piezoelectric properties, giving a high dielectric constant (1570), low dielectric loss (4.8%) and large piezoelectric coefficient (180 pC/N). The “depolarization” temperature is also increased to 100 °C and the thermal stability of piezoelectricity is improved. Our results reveal that oxygen vacancies generated from the diffusion of the sintering aid into the lattices are crucial for realizing the low temperature sintering. Owing to the low sintering temperature and good dielectric and piezoelectric properties, the ceramics, especially of multilayered structure, should have great potential for practical applications.     

CeO2-stabilised ZrO2 nanoparticles with excellent sintering performances synthesized by sol-gel-flux method

ZrO₂ nanoparticles (NPs) stabilised by 12 mol% CeO₂ (12Ce-ZrO₂) with high sintering ability were prepared using a novel sol-gel-flux method (SGFM) for the first time, where NaCl flux was introduced into a citric acid-based sol-gel system. The microstructure and sintering performances of the as-prepared NPs were compared with those of the product synthesised using the traditional citric acid-based sol-gel method (SGM). The effect of the calcination temperature on the phase compositions and micromorphologies of the as-prepared 12Ce-ZrO₂ products was investigated. The results showed that the optimum calcination temperature for the SGFM was 800 °C, and the corresponding 12Ce-ZrO₂ product (SGFM-800) was composed of well-dispersed 20–40 nm t-ZrO₂ NPs with homogenous micromorphology, while the 12Ce-ZrO₂ NPs synthesised using the SGM (SGM-800) were severely agglomerated. The SGM-800 NPs could not be fully densified up to the sintering temperature of 1450 °C owing to severe agglomeration. However, the SGFM-800 NPs exhibited good sintering ability, and a relative density of 99.67 % could be achieved at 1150 °C for 4 h. The fully dense 12Ce-TZP ceramics prepared with SGFM-800 had an average grain size of 0.46 μm. To the best of our knowledge, such a fine grain size has not been reported to date for 12Ce-TZP ceramics obtained by single-step pressless sintering.     

Low temperature sintering and microwave dielectric properties of Zn1.8SiO3.8 ceramics with BaCu(B2O5) additive for LTCC applications

The Zn_1.8SiO_3.8 (ZS) ceramics with BaCu(B₂O₅) (BCB) additive were synthesized by the conventional solid-state reaction route and the effect of BCB additive on the microwave dielectric properties of the ceramics was investigated. The results demonstrate that BCB could effectively decrease the sintering temperature from 1300?°C to 930?°C and does not induce obviously degradation of the microwave dielectric properties. The 6.wt% BCB added ZS ceramics exhibited a low sintering temperature (~ 930?°C) and excellent dielectric properties of ε_r =?6.79, Q×f =?33,648?GHz, and τ_f =??30?ppm/°C. To compensate the negative τ_f value of this system, TiO₂ powders were introduced. Particularly when 10.wt% TiO₂ was added, good microwave dielectric properties of ε_r=?8.175, Q×f=?21,252?GHz, and τ_f =?1.2?ppm/°C were obtained for the 6.wt% BCB added ZS ceramic sintered at 930?°C for 3?h. Moreover, BCB added ZS-TiO₂ ceramics have a chemical compatibility with silver, which indicate that the BCB added ZS ceramics are promising candidate for LTCC applications.