Effect of pretreatment conditions on the hydrolysis and water absorption behavior of poly(ethylene terephthalate) fibrous assembly

Poly(ethylene terephthalate) (PET) fibers are very hydrophobic and are therefore treated by alkaline hydrolysis to reduce their hydrophobicity, which not only reduces their weight but also enhances their softness, flexibility and drapability. In addition, if alcohol is used as a pretreatment agent, the form of the fibers can be changed and more benefits can be obtained from the subsequent alkaline hydrolysis treatment. Therefore various alcohols were used as pretreatment agents and their effect was investigated. Treatment with 1‐decanol leads to more weight loss of the PET fibers than treatment with the other alcohols investigated. Treatment with sodium hydroxide leads to weight loss in PET fabrics because terephthalic acid and ethylene glycol are separated by the hydrolysis of the ester group in the PET chains. Weight loss increases with increasing hydrolysis time and the reaction does not immediately reach equilibrium. The microvoids of the PET surface hold water molecules. The surface morphology of PET shows that the pretreatment reagent attacks almost the entire surface of a fiber, causing surface etching. As the surface etching progresses, it propagates inside the fiber, resulting in the formation of elongated cavities on the surface. Copyright © 2011 Society of Chemical Industry     

Catalyzed hydrolysis of polyethylene terephthalate melts

The effect of zinc catalysts on the hydrolytic depolymerization of polyethylene terephthalate (PET) melts in excess water was studied using a 2-L stirred pressure reactor at temperatures of 250, 265, and 280°C. The main products of the reaction were found to be terephthalic acid, ethylene glycol, and diethylene glycol. Rate constants were calculated from initial rate data at each temperature and found to be about 20% greater than the corresponding rate constants for uncatalyzed hydrolysis. The catalytic effect of zinc, as well as sodium, salts is attributed to the electrolytic destabilization of the polymer-water interface during hydrolysis. The depolymerization rate data at 265°C were found to fit a kinetic model proposed earlier for the uncatalysed hydrolysis of PET. The effect of zinc and sodium salts on the activation energy of hydrolysis, or on the formation of ethylene glycol monomer is unclear. © 1994 John Wiley & Sons, Inc.     

Poly(ethylene terephthalate) Recycling and Recovery of Pure Terephthalic Acid. Kinetics of a Phase Transfer Catalyzed Alkaline Hydrolysis

Poly(ethylene terephthalate) (PET) taken from post‐consumer soft‐drink bottles was subjected to alkaline hydrolysis with aqueous sodium hydroxide after cutting it into small pieces (flakes). A phase transfer catalyst (trioctylmethylammonium bromide) was used in order the reaction to take place in atmospheric pressure and mild experimental conditions. Several different reaction kinetics parameters were studied, including temperature (70–95°C), NaOH concentration (5–15 wt.‐%), PET average particle size, catalyst to PET ratio and PET concentration. The disodium terephthalate received was treated with sulfuric acid and terephthalic acid (TPA) of high purity was separated. The ¹H NMR spectrum of the TPA revealed an about 2% admixture of isophthalic acid together with the pure 98% terephthalic acid. The purity of the TPA obtained was tested by determining its acidity and by polymerizing it with ethylene glycol using tetrabutyl titanate as catalyst. A simple theoretical model was developed to describe the hydrolysis rate. The apparent rate constant was inversely proportional to particle size and proportional to NaOH concentration and to the square root of the catalyst amount. The activation energy calculated was 83 kJ/mol. The method is very useful in recycling of PET bottles and other containers because nowadays, terephthalic acid is replacing dimethyl terephthalate (the traditional monomer) as the main monomer in the industrial production of PET.     

Alkaline depolymerization of poly(trimethylene terephthalate)

The purpose of this study was to investigate the effects of reaction media, composition, and temperature on the rate of the alkaline depolymerization of poly(trimethylene terephthalate) (PTT). The alkaline depolymerization of PTT was carried out at 160–190°C in ethylene glycol (EG), diethylene glycol (DEG), triethylene glycol (TEG), ethylene glycol monobutyl ether (EGMBE), diethylene glycol monoethyl ether (DEGMEE), and a mixture of these solvents. During the reaction, PTT was quantitatively converted to disodium terephthalate and 1,3-propanediol. The alkaline depolymerization reaction rate constants were calculated based on the concentration of sodium carboxylate, which was equivalent to the molar amount of sodium hydroxide. The depolymerization rate of PTT was increased by increasing the reaction temperature and by adding ethereal solvents. Moreover, the depolymerization rate was significantly accelerated in the order of EG < DEG < TEG < EGMBE < DEGMEE. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 99–107, 2001     

PET synthesis in the presence of lanthanide catalysts

Syntheses of poly(ethylene terephthalate), PET, by transesterification of dimethyl terephthalate with ethylene glycol in the presence of well-known catalysts and various lanthanide compounds were performed. Lanthanide catalysts appeared to be much more efficient in the first stage of the process (transesterification in the presence of an excess of ethylene glycol), and less active in polycondensation. PET produced with lanthanides was found to possess enhanced thermal and hydrolytic stability as compared to PET synthesized with well-known catalysts and commercial PET. © 1995 John Wiley & Sons, Inc.     

A review on the potential biodegradability of poly(ethylene terephthalate)

This paper reviews the state of the art in the field of the hydrolytic degradation of poly(ethylene terephthalate) (PET) under bio-environmental conditions. Most of the papers published so far on this subject have been focused on the hydrolysis of PET at high temperatures. Although some authors claim to enhance the biodegradation properties of this aromatic polyester by copolymerization with readily hydrolysable aliphatic polyesters, no clear and satisfying conclusions can yet be formulated. Poly(ethylene terephthalate-co-lactic acid), poly(ethylene terephthalate-co-ethylene glycol), and poly(ethylene terephthalate-co-ε-caprolactone) block and random copolymers are the modifications mainly investigated for biodegradable applications. The hydrodegradability and biodegradability of PET, PET copolymers and PET blends are detailed in this review. A total of 89 references including 16 patents are cited. © 1999 Society of Chemical Industry     

Glycolysis of poly(ethylene terephthalate) wastes in xylene

To reclaim the monomers or prepare intermediates suitable for other polymers zinc acetate catalayzed glycolysis of waste poly(ethylene terephthalate) (PET) was carried out with ethylene or propylene glycol, with PET/glycol molar ratios of1 : 0.5–1 : 3, in xylene at 170–245°C. During the multiphase reaction, depolymerization products transferred to the xylene medium from the dispersed PET/glycol droplets, shifting the equilibrium to glycolysis. Best results were obtained from the ethylene glycol (EG) reaction at 220°C, which yielded 80 mol % bis-2-hydroxyethyl terephthalate monomer and 20 mol % dimer fractions in quite pure crystalline form. Other advantages of employment of xylene in glycolysis of PET were improvement of mixing at high PET/EG ratios and recycling possibility of excess glycol, which separates from the xylene phase at low temperatures. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2311–2319, 1998     

Analysis of physical properties of PET/CD‐PET polyblend hollow fiber and its kinetics of alkaline hydrolysis

Cationic dyeable poly(ethylene terephthalate) (CD‐PET) was formed by copolymerizing dimethylterephthalate (DMT),5‐sodium sulfonate dimethyl isophthalate (SIPM) with a molar ratio of 2% and ethylene glycol (EG). Blends of regular poly(ethylene terephthalate) (PET) and CD‐PET were spun into hollow fibers. The fibers were then treated with aqueous NaOH. This study investigated the physical properties of PET/CD‐PET polyblend hollow fibers and their kinetic behavior of alkaline hydrolysis using differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD), the density gradient method, a gel permeation chromatograph (GPC), a rheometer, and regression analysis of the statistical method. For the alkaline hydrolysis kinetics equation of PET, CD‐PET, and PET/CD‐PET polyblend materials: ? dW/dt = KC^αA^β, β values of chip and POY/ FOY hollow fibers are equal to 1. Moreover, R² of the kinetics equation of chip/POY/FOY for a from 1.09–1.35/1.08–1.32/1.06–1.29 were better than those of a = 1. Experimental results indicate that the rate constant of alkaline hydrolysis was CD‐PET hollow fiber > PET/CD‐PET polyblend hollow fibers > PET hollow fiber and FOY > POY > > Chip. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3601–3610, 2002     

Hydrolytic depolymerization of poly(ethylene terephthalate) under microwave irradiation

This article covers the depolymerization of poly(ethylene terephthalate) (PET) under microwave irradiation in neutral water. The reaction was carried out in a sealed reaction vessel in which the pressure (or temperature) was controlled. The hydrolytic product contained terephthalic acid, ethylene glycol, and diethylene glycol characterized by IR spectrometry and gas chromatography. The undepolymerized PET was identified by gel permeation chromatography. Both the yield of terephthalic acid and the degree of PET depolymerization were seriously influenced by pressure (or temperature), the weight ratio of water to PET, and the reaction time. The applied irradiation power had little influence on the degree of PET depolymerization. With a pressure of 20 bar (temperature = 220°C), a reaction time of 90–120 min, and a weight ratio of water to PET of 10:1, the PET resin was depolymerized completely. The molecular weight and the molecular weight distribution indicated that the hydrolytic depolymerization of PET obeyed the regular chain‐scission mechanism to some extent. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 719–723, 2005     

Heat Transfer Studies in an Agitated Vessel During Aqueous Alkaline Depolymerization of Poly(Ethylene Terephthalate) (PET) Waste

Depolymerization reactions of poly(ethylene terephthalate) (PET) waste in aqueous sodium hydroxide solution were carried out in a batch reactor at 150°C at atmospheric pressure. Disodium terephthalate (terephthalic acid salt) and ethylene glycol (EG) remain in the liquid phase. Terephthalic acid (TPA) salt was converted into TPA. The produced monomeric products (TPA and EG) were recovered. Various design parameters were estimated. Design of a batch reactor was undertaken for depolymerization of PET waste in aqueous sodium hydroxide solution. As expected, the Reynolds numbers, Prandtl numbers, Nusselt numbers, coil-side heat transfer coefficients, and overall heat transfer coefficients were consistent with the fluid velocities. It shows excellent potential for commercialization of the depolymerization of PET waste.     

Effect of poly(ethylene glycol) on the solid‐state polymerization of poly(ethylene terephthalate)

Poly(ethylene glycol) (PEG) and end‐capped poly(ethylene glycol) (poly(ethylene glycol) dimethyl ether (PEGDME)) of number average molecular weight 1000 g mol^?1 was melt blended with poly(ethylene terephthalate) (PET) oligomer. NMR, DSC and WAXS techniques characterized the structure and morphology of the blends. Both these samples show reduction in T_g and similar crystallization behavior. Solid‐state polymerization (SSP) was performed on these blend samples using Sb₂O₃ as catalyst under reduced pressure at temperatures below the melting point of the samples. Inherent viscosity data indicate that for the blend sample with PEG there is enhancement of SSP rate, while for the sample with PEGDME the SSP rate is suppressed. NMR data showed that PEG is incorporated into the PET chain, while PEGDME does not react with PET. Copyright © 2005 Society of Chemical Industry     

Biodegradability of poly(ethylene terephthalate) copolymers with poly(ethylene glycol)s and poly(tetramethylene glycol)

Poly(ethylene terephthalate) copolymers were prepared by melt polycondensation of dimethyl terephthalate and excess ethylene glycol with 10–40mol% (in feed) of poly(ethylene glycol) (E) and poly(tetramethylene glycol) (B), with molecular weight (MW) of E and B 200–7500 and 1000, respectively. The reduced specific viscosity of copolymers increased with increasing MW and content of polyglycol comonomer. The temperature of melting (T_m), cold crystallization and glass transition (T_g) decreased with the copolymerization. T_m depression of copolymers suggested that the E series copolymers are the block type at higher content of the comonomer. T_g was decreased below room temperature by the copolymerization, which affected the crystallinity and the density of copolymer films. Water absorption increased with increasing content of comonomer, and the increase was much higher for E1000 series films than B1000 series films. The biodegradability was estimated by weight loss of copolymer films in buffer solution with and without a lipase at 37°C. The weight loss was enhanced a little by the presence of a lipase, and increased abruptly at higher comonomer content, which was correlated to the water absorption and the concentration of ester linkages between PET and PEG segments. The weight loss of B series films was much lower than that of E series films. The abrupt increase of the weight loss by alkaline hydrolysis is almost consistent with that by biodegradation.     

Microwave irradiation as an energy source in poly(ethylene terephthalate) solvolysis

Solvolysis by glycols and alcohols is an established method for the chemical recycling of poly(ethylene terephthalate) (PET). In our work, we investigated the use of microwave radiation as the energy source in PET solvolysis reactions, and the conditions that govern its effectiveness. The main advantage of microwave use are short reaction times, between 4 and 10 min, in which complete PET degradation is achieved. Solvolysis reagents used were methanol, propylene glycol, and polyethylene glycol 400. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1115–1118, 1998     

Superfine structure,physical properties,and dyeability of alkaline hydrolyzed soly(ethylene terephthalate)/silica nanocomposite fibers prepared by in situ polymerization

In this study, poly(ethylene terephthalate) (PET)/SiO₂ nanocomposites were synthesized by in situ polymerization and melt‐spun to fibers. The superfine structure, physical properties, and dyeability of alkaline hydrolyzed PET/SiO₂ nanocomposite fibers were studied. According to the TEM, SiO₂ nanoparticles were well dispersed in the PET matrix at a size level of 10–20 nm. PET/SiO₂ nanocomposite fibers were treated with aqueous solution of sodium hydroxide and cetyltrimethyl ammonium bromide at 100°C for different time. The differences in the alkaline hydrolysis mechanism between pure PET and PET/SiO₂ nanocomposite fibers were preliminarily investigated, which were evaluated in terms of the weight loss, tensile strength, specific surface area, as well as disperse dye uptake. PET/SiO₂ nanocomposite fibers showed a greater degree of weight loss as compared with that of pure PET fibers. More and tougher superfine structures, such as cracks, craters, and cavities, were introduced, which would facilitate the certain application like deep dyeing. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3691–3697, 2006     

The influence of surface modification on the structure and properties of a zinc oxide‐filled poly(ethylene terephthalate)

Hydrophobic zinc oxide (ZnO) nanoparticles were successfully prepared by a one‐step precipitation reaction in an aqueous solution of zinc sulfate and sodium hydroxide with stearic acid as the modifying agent. Poly(ethylene terephthalate) (PET)/ZnO nanocomposites were prepared by further in situ polymerization of purified terephthalic acid, ethylene glycol and the ZnO nanoparticles. The surface modification of ZnO and the microstructure and properties of the nanocomposites were investigated using relative contact angle measurements, Fourier transform infrared spectroscopy, X‐ray diffraction, transmission and scanning electron microscopies, thermogravimetric analysis and differential scanning calorimetry. Measurements of relative contact angle indicated that the surface‐treated ZnO was hydrophobic. Compared to the nanocomposite filled with unmodified ZnO, a significant improvement in thermal stability and crystallinity was observed with the addition of 2 wt% surface‐treated ZnO. The experimental results also suggested that the properties of the nanocomposites were correlated with the dispersion of ZnO in PET and the interfacial interactions between ZnO and PET matrix. © 2012 Society of Chemical Industry     

The fine structure of bicomponent polyester fibers

The application of alkaline hydrolysis to study the change in the fine structure of bicomponent polyester fibers as their surface is removed progressively was explored. The samples were prepared with a poly(butylene terephthalate) (PBT) sheath and a poly(ethylene terephthalate) (PET) core. The reagent used to hydrolyze the PBT was 1M NaOH in 75/25 methanol to water since it appeared to react topochemically with the fiber. The solution reacted more rapidly with PET than with PBT. Thus, when necessary to retard the weight loss of the bicomponent fibers, after a 2‐h hydrolysis with this reagent to remove PBT, it was replaced with aqueous 1M NaOH solution containing 0.1% cetrimmonium bromide. Unlike homofil PET or PBT fibers, where alkaline attack appeared to be confined to the surface and left the residue relatively smooth, the bicomponent fiber was attacked unevenly, and penetration to the PET core occurred before all the PBT at the surface was removed. Nevertheless, most of the reaction was confined initially to the PBT sheath. The tenacity and extension at break of the PBT–PET fiber passed through a maximum as hydrolysis progressed. The fall in tenacity at high weight losses is ascribed to increasing surface defects in the fiber surface. After removal of the PBT by the hydrolysis, the birefringence of the residue became progressively higher. The synergistic effect of the PBT sheath on the properties of the PET core and the possible causes of the nonuniform hydrolysis at the PBT surface are discussed. An equation is proposed that includes an interaction parameter, which can be utilized to determine which property is affected most by the hydrolysis of a bicomponent fiber. In this instance, it appears from the parameters that the order is strength > extension at break ≈ birefringence. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1163–1173, 1999     

Depolymerization of poly(ethylene terephthalate) in dilute aqueous ammonia solution under hydrothermal conditions

BACKGROUND: Various methods, such as glycolysis, methanolysis, and hydrolysis with supercritical water, have been investigated for chemical recycling of poly(ethylene terephthalate) (PET), which is used in large quantities for beverage containers. However, a more effective process is needed. RESULTS: PET was depolymerized in aqueous ammonia in a batch reactor and a semi‐batch reactor over a temperature range 463 to 573 K, at a pressure 10 MPa, and with up to 3 mol L^?1 ammonia. Total organic carbon in the product solution and yields of the major products such as terephthalic acid (TPA) and ethylene glycol (EG) were measured. The PET pellet sample was thoroughly solubilized in aqueous ammonia under hydrothermal conditions, and more than 90% of the initial PET samples were recovered as TPA + EG on a carbon weight basis. Depolymerization rates were represented by 2/3‐order reaction kinetics with respect to unreacted PET, where the reaction took place on the PET pellet surface. The rate increased slightly with increasing ammonia concentration. CONCLUSION: Ammonia was effective for depolymerization of PET, allowing the recovery of TPA and EG under hydrothermal conditions. Copyright © 2008 Society of Chemical Industry     

Effect of alkali on filaments of poly(ethylene terephthalate) and its copolyesters. II. Presence of quaternary ammonium salt in the alkali-bath

Influence of alkyl (C₁₂–C₁₄)-dimethyl-benzyl ammonium chloride in the solution of sodium hydroxide on the hydrolysis of poly(ethylene terephthalate) (PET), anionically modified poly(ethylene terephthalate) copolyster (CDP), and block polymer of poly(ethylene terephthalate)-poly(ethylene glycol) (EDP), has been studied under a variety of proportions, concentrations, time and temperature of reaction, M : L ratio, etc. Mechanical properties of treated polymeric materials are evaluated. Hydrolysis of two polymers in the same bath is compared with that in separate baths.     

Poly(vinyl alcohol) hydrogel fixation on poly(ethylene terephthalate) surface for biomedical application

A surface modification technique was developed for the covalent immobilization of poly(vinyl alcohol) (PVA) hydrogel onto poly(ethylene terephthalate) (PET) to improve the biocompatibility of the film. The PET film was first graft copolymerized with poly(ethylene glycol) monomethacrylate (PEGMA) in the presence of ethylene glycol dimethacrylate (EGDMA) as crosslinker, and then oxidized with a mixture of acetic anhydride (Ac₂O) and dimethyl sulfoxide (DMSO) to produce aldehyde groups on the PET surface. Finally, the prepared PVA solution was cast onto the film and covalently immobilized on the film through the reaction between the aldehyde groups on the PET film and the hydroxyl groups of PVA. The good attachment of the PVA layer to the PET film was confirmed by observing the cross-section of the PET-PVA film using scanning electron microscopy (SEM). Heparin was immobilized on the PVA layered PET using two different methods, physical entrapment and covalent bonding, to further improve the biocompatibility of the film. Attenuated total reflectance (ATR) FT-IR spectroscopy and X-ray photoelectron spectroscopy (XPS) were used to characterize the chemical composition of the surface modified films. The biocompatibility of the various surface modified PET films was evaluated using plasma recalcification time (PRT) and platelet adhesion.     

Characterization of surface‐modified poly(ethylene terephthalate) fibres by inverse gas chromatography

The effect of surface cleanliness on the alkaline hydrolysis of poly(ethylene terephthalate) fibres was investigated using inverse gas chromatography (IGC) in conjunction with mass loss measurements and electron microscopy. The sizing agent was removed from the fibre surface by two methods: soxhlet cleaning in acetone and washing in an aqueous solution of a non‐ionic detergent. Alkaline hydrolysis was carried out using two concentrations of aqueous sodium hydroxide, 1% and 10% by mass. The measurement of the specific retention volume of undecane and the heat of adsorption using IGC indicated that the acetone cleaned samples were essentially surface contaminant free, while partial contamination of the surface by the sizing agent remained in the detergent cleaned samples. The presence of sizing agent significantly altered the degree of hydrolysis and the surface topography. The increasing values of the heat of adsorption indicated that significant surface hydrolysis increased the surface crystallinity. © 2000 Society of Chemical Industry