Tri-pyramid Robot: Design and kinematic analysis of a 3-DOF translational parallel manipulator

3-DOF translational parallel manipulators have been developed in many different forms, but they still have respective disadvantages in different applications. To overcome their disadvantages, the structure and constraint design of a 3-DOF translational parallel manipulator is presented and named the Tri-pyramid Robot. In the constraint design of the presented manipulator, a conical displacement subset is defined based on displacement group theory. A triangular pyramidal constraint is presented and applied in the constraint designs between the manipulator?s subchains. The structural properties including the decoupled motions, overconstraint elimination, singularity free workspace, fixed actuators and isotropic configuration are analyzed and compared to existing structures. The Tri-pyramid Robot is constrained and realized by a minimal number of 1-DOF joints. The kinematic position solutions, workspace with variation of structural parameters, Jacobian matrix, isotropic and dexterity analysis are performed and evaluated in the numerical simulations.     

Kinematics analysis of a hybrid manipulator for computer controlled ultra-precision freeform polishing

As one of the final processing steps of precision machining, polishing process is a very key decision for surface quality. This paper presents a novel hybrid manipulator for computer controlled ultra-precision (CCUP) freeform polishing. The hybrid manipulator is composed of a three degree-of-freedom (DOF) parallel module, a two DOF serial module and a turntable providing a redundant DOF. The parallel module gives the workpiece three translations without rotations. The serial module holds the polishing tool and gives it no translations on the polishing contact area due to its particular mechanical design. A detailed kinematics model is established for analyzing the kinematics of the parallel module and the serial module, respectively. For the parallel module, the inverse kinematics, the forward kinematics, the Jacobian matrix, the workspace and the dexterity distribution are analyzed systematically. Workspaces are also investigated for varying structural parameters. For the serial module, the inverse kinematics, the forward kinematics, the workspace and the precession motion analysis are carried out. An example of saddle surface finishing with this manipulator is given and the movement of actuators with respect to this shape is analyzed theoretically. These analysis results illustrate that the proposed hybrid manipulator is a very suitable machine structure for CCUP freeform polishing.     

The synthesis of planar parallel manipulators with prismatic joints for an optimal,singularity‐free workspace

The synthesis of three‐degree‐of‐freedom planar parallel manipulators is performed using a genetic algorithm. The architecture of a manipulator and its position and orientation with respect to a prescribed workspace are determined. The architectural parameters are optimized so that the manipulator's constant‐orientation workspace is as close as possible to a prescribed workspace. The manipulator's workspace is discretized and its dexterity is computed as a global property of the manipulator. An analytical expression of the singularity loci (local null dexterity) can be obtained from the Jacobian matrix determinant, and its intersection with the manipulator's workspace may be verified and avoided. Results are shown for different conditions. First, the manipulators' workspaces are optimized for a prescribed workspace, without considering whether the singularity loci intersect it or not. Then the same type of optimization is performed, taking intersections with the singularity loci into account. In the following results, the optimization of the manipulator's dexterity is also included in an objective function, along with the workspace optimization and the avoidance of singularity loci. Results show that the end‐effector's location has a significant effect on the manipulator's dexterity. © 2002 John Wiley & Sons, Inc.     

A 6-DOF adaptive parallel manipulator with large tilting capacity

In this paper, a novel 6 degrees of freedom (DOFs) adaptive parallel manipulator with large tilting capacity is presented. The manipulator consists of four identical peripheral limbs and one center limb connecting the base and the moving platform. Due to the special architecture, the doubly actuated center limb of the manipulator could have infinite inverse solutions. In every configuration of the end-effector, the manipulator can adapt its center limb to the position and orientation with best dexterity. An optimization equation for obtaining the optimized dexterity of the manipulator is introduced to solve this nonholonomic problem, which also makes the manipulator capable of large tilting capacity. Targeting for the application of five-face machining, the detailed kinematic analysis of the manipulator is developed, which includes the closed-form solutions of inverse position problems, the singularity, dexterity, workspace and tilting capability. The analysis developed in this paper shows that the proposed manipulator has large tilting capacity and thus a suitable candidate for five-face machining.     

Dimensional synthesis of a robotized cell of support fixture

In this paper, an optimal designed 8-SPU parallel mechanism, acting as a cell of the self-configurable fixture which is used to support and clamp the thin-walled, large-scale plate and shell workpiece in automotive, aircraft and ship manufacturing industries, is proposed. In order to locate the maximum workspace with the global dexterity and conformity dexterity, single and multiple objective optimizations are performed under conditions of geometric constraints and kinematic performance indices by particle swarm optimization. The structural comprehensive parameters of parallel mechanism, such as the layout of joint points on the upper platform, the angle between two limbs of leg, and the ratio of radii of fixed to moving platforms, are optimized to obtain the optimal design dimensions. Furthermore, the effect of the optimized variables on kinematic performance indices is also intensively investigated. The compared results of the two optimization approaches indicate the feasibility of the proposed procedures.     

Simulation and computer-aided kinematic design of three-degree-of-freedom spherical parallel manipulators

Parallel robotic manipulators are complex mechanical systems that lead to involved kinematic and dynamic equations. Hence, the design of such systems is in general not intuitive, and advanced simulation and design tools specialized for this type of architecture are highly desirable. This article discusses the kinematic simulation and computer-aided design of three-degree-of-freedom spherical parallel manipulators with either prismatic or revolute actuators. The kinematic analysis of spherical parallel manipulators is first reviewed. Solutions for the direct and inverse kinematic problems are given, and the expressions for the singularity loci are then introduced. The determination of the workspace of this type of manipulator is also addressed. Finally, a computer package developed specifically for the CAD of spherical parallel manipulators is presented. This package allows the interactive analysis of manipulators of arbitrary architecture including the representation of the workspace, the representation of singularities, and the graphic animation of trajectories specified either by the direct or the inverse kinematic module. It can be used for the design of any spherical parallel three-degree-of-freedom actuated mechanism, which can find many applications in high-performance robotic systems. © 3995 John Wiley & Sons, Inc.     

A unified algorithm to determine the reachable and dexterous workspace of parallel manipulators

This paper presents a novel idea for determining the reachable and dexterous workspace of parallel manipulators. Both the reachable workspace and dexterous workspace are utmost important for optimal design and performance comparison of manipulators, because each configuration or point in this region has specified kinematic dexterity by the designer. We propose a uniform algorithm, called stratified workspace boundary determining algorithm (SWBDA), which considers various physical and contrived constraints. The problems of determining the reachable and dexterous workspace boundaries are defined and the unified method is applied to solve all the problems of this kind. The validity and efficiency of the proposed method are verified with two kinds of representative parallel manipulator, since their relational results were studied in literatures. Finally, the advantages of the proposed method are summarized by comparing with other methods.     

A new method for actuating parallel manipulators

This paper presents a new technique of actuating a parallel platform manipulator using shape memory alloy (SMA). This is a type of smart materials that can attain a high strength-to-weight ratio, which makes them ideal for miniature application. The work is mainly to develop a new SMA actuator and then incorporating the actuator in building the parallel manipulator prototype. The SMA used in this study is a commercial NiTi wire. The SMA wire provides an actuating force that produces a large bending and end displacement. A 3-UPU (universal–prismatic–universal) parallel manipulator using linear SMA actuators was developed. The manipulator consists of a fixed platform, a moving platform and three SMA actuators. The manipulator workspace was specified based on the restrictions due to actuator strokes and joint angle limits. System identification techniques were used to model both heating and cooling processes. An ON/OFF control was performed and the results showed closeness in simulation and experimental results. This study showed that shape memory alloy actuated beam can successfully be used to provide linear displacement. The built prototype indicates the feasibility of using SMA actuators in parallel manipulators.     

Dexterous Workspace Optimization of a Tricept Parallel Manipulator

The growing interest in the use of parallel manipulators in machining applications requires clear determination of the workspace and dexterity. In this paper, the workspace optimization of a Tricept parallel manipulator under joint constraints is performed. This parallel manipulator has complex degrees of freedom and, therefore, leads to dimensionally inhomogeneous Jacobian matrices. Here, we divide the Jacobian entries by units of length, thereby producing a new Jacobian that is dimensionally homogeneous. By multiplying the associated entries of the twist array to the same length, we made this array homogeneous as well. The workspace of the manipulator is parameterized using several design parameters and is optimized using a genetic algorithm. For the workspace of the manipulator, local conditioning indices and minimum singular values are calculated. For the optimal design, it is shown that by introducing the local conditioning indices and minimum singular values, the quality of the parallel manipulator is improved at the cost of workspace reduction.     

Software Tool to Compute,Analyze and Visualize Workspaces of Parallel Kinematics Robots

The aim of this paper is to present a new software tool designed to compute and allow visualization of the different types of workspaces of parallel manipulators in the most user-friendly and efficient way. The graphical interface of this program makes it possible to define the geometrical scheme of the robot. All required parameters of the kinematic model can be set easily and quickly. Given that the workspace of a parallel manipulator is a complex entity, this CAD tool has implemented all the controls needed to visually define all the complicated parameters required to launch a workspace computation. Once the calculations are performed, the challenging task of visualizing the results has been optimized. Due to the circumstance that a workspace can be a higher than three-dimensional (3-D) mathematical entity, which cannot be graphically represented, the user can choose the specific variables (two or three) onto which to project the workspace obtained (2-D or 3-D representations). Within these surfaces and volumes, several color maps, associated with kinematic indicators, can be traced to enable the most efficient path planning of the manipulator analyzed.     

Dimensional optimization of 6-DOF 3-CCC type asymmetric parallel manipulator

In this paper, dimensional optimization of a six-degrees-of-freedom (DOF) 3-CCC (C: cylindrical joint) type asymmetric parallel manipulator (APM) is performed by using particle swarm optimization (PSO). The 3-CCC APM constructed by defining three angle and three distance constraints between base and moving platforms is a member of 3D3A generalized Stewart–Gough platform (GSP) type parallel manipulators. The dimensional optimization purposes to find the optimum limb lengths, lengths of line segments on the base and moving platforms, attachment points of the line segments on the base platform, the orientation angles of the moving platform, and position of the end-effector in the reachable workspace in order to maximize the translational and orientational dexterous workspaces of the 3-CCC APM, separately. The dexterous workspaces are obtained by applying condition number and minimum singular values of the Jacobian matrix. The optimization results are compared with the traditional GSP manipulator for illustrating the kinematic performance of 3-CCC APM. Optimizations show that 3-CCC APM have superior dexterous workspace characteristics than the traditional GSP manipulator.     

Randomized Optimal Design of Parallel Manipulators

This work intends to deal with the optimal kinematic synthesis problem of parallel manipulators under a unified framework. Observing that regular (e.g., hyper-rectangular) workspaces are desirable for most machines, we propose the concept of effective regular workspace, which reflects simultaneously requirements on the workspace shape and quality. The effectiveness of a workspace is characterized by the dexterity of the mechanism over every point in the workspace. Other performance indices, such as manipulability and stiffness, provide alternatives of dexterity characterization of workspace effectiveness. An optimal design problem, including constraints on actuated/passive joint limits and link interference, is then formulated to find the manipulator geometry that maximizes the effective regular workspace. This problem is a constrained nonlinear optimization problem without explicitly analytical expression. Traditional gradient based approaches may have difficulty in searching the global optimum. The controlled random search technique, as reported robust and reliable, is used to obtain an numerical solution. The design procedure is demonstrated through examples of a Delta robot and a Gough-Stewart platform.     

Design of an anthropomorphic dual-arm robot with biologically inspired 8-DOF arms

From the perspective of kinematics, dual-arm manipulation in robots differs from single-arm manipulation in that it requires high dexterity in a specific region of the manipulator’s workspace. This feature has motivated research on the specialized design of manipulators for dual-arm robots. These recently introduced robots often utilize a shoulder structure with a tilted angle of some magnitude. The tilted shoulder yields better kinematic performance for dual-arm manipulation, such as a wider common workspace for each arm. However, this method tends to reduce total workspace volume, which results in lower kinematic performance for single-arm tasks in the outer region of the workspace. To overcome this trade-off, the authors of this study propose a design for a dual-arm robot with a biologically inspired four degree-of-freedom shoulder mechanism. This study analyzes the kinematic performance of the proposed design and compares it with that of a conventional dual-arm robot from the perspective of workspace and single-/dual-arm manipulability. The comparative analysis revealed that the proposed structure can significantly enhance single- and dual-arm kinematic performance in comparison with conventional dual-arm structures. This superior kinematic performance was verified through experiments, which showed that the proposed method required shorter settling time and trajectory-following performance than the conventional dual-arm robot.     

TriM: An Ultra-Accurate High-Speed Six Degree-of-Freedom Manipulator Using Planar Stepper Motors

In this paper, we propose a novel six degree-of-freedom positioning system. This mechanism is a tripod structure with inextensible limbs actuated at the base by two-dimensional linear stepper motors (other types of actuators may also be utilized). This manipulator has a closed-chain kinematic structure. Both the direct and the inverse kinematics of the manipulator are presented in detail. While the inverse kinematics are obtained in closed form, the direct kinematics can not be solved in closed form and an algorithm is provided for numerically computing the direct kinematic solution. A detailed dynamic model of the positioning system is also provided. The dynamics of the actuators (Sawyer motors) are also included in the dynamic modeling. The design of the tripod manipulator (TriM) included a kinematic optimization of the system parameters to maximize the manipulator workspace. The proposed manipulator achieves large range of motion in all the 6 degrees of freedom. Furthermore, high resolution and high speed motion may be achieved in all axes due to the actuators used and the direct-drive nature of the manipulator. This work was supported in part by NSF under grants ECS-9977693 and ECS-0501539. An earlier version of this paper was presented at the 2003 IEEE/RSJ International Conference on Intelligent Robots and Systems, Las Vegas, NV, Oct. 2003.     

Optimizing the kinematic chains for a spatial parallel manipulator via searching the desired dexterous workspace

This paper exploits a new algorithm to optimize the length of the legs of a spatial parallel manipulator for the purpose of obtaining a desired dexterous workspace rather than the whole reachable workspace. With the analysis of the degree of freedom (DoF) of a manipulator, we can select the least number of variables to depict the kinematic constraints of each leg of a manipulator. The optimum parameters can be obtained by searching the extreme values of the objective functions with the given adroit workspace. Example is utilized to demonstrate the significant advantages of this method in the dexterous workspace synthesis. In applications, this method can be widely used to synthesize, optimize and create all kinds of new spatial parallel manipulator with a desired dexterous workspace.     

Development of a single-master multi-slave tele-micromanipulation system

This paper proposes the development of a human–robot cooperative tele-micromanipulation system through a network. We have developed a novel single-master (PHANToM haptic device) multi-slave (6-d.o.f. parallel manipulator) scaled tele-micromanipulation system which enables human operators to perform meso or small-size object manipulation such as assembly or manufacturing with sufficient telepresence. It is expected to improve the human's operability and the overall dexterity of conventional tele-micromanipulation systems. To overcome the problems of the multiple parallel mechanism manipulator, virtual kinematic mapping is considered, based on the manipulability analysis of the workspace. The pick-and-place experiment results prove the validity of the developed single-master multi-slave system.     

Kinematic design of a 6-DOF parallel manipulator with decoupled translation and rotation

A new three-limb, six-degree-of-freedom (DOF) parallel manipulator (PM), termed a selectively actuated PM (SA-PM), is proposed. The end-effector of the manipulator can produce 3-DOF spherical motion, 3-DOF translation, 3-DOF hybrid motion, or complete 6-DOF spatial motion, depending on the types of the actuation (rotary or linear) chosen for the actuators. The manipulator architecture completely decouples translation and rotation of the end-effector for individual control. The structure synthesis of SA-PM is achieved using the line geometry. Singularity analysis shows that the SA-PM is an isotropic translation PM when all the actuators are in linear mode. Because of the decoupled motion structure, a decomposition method is applied for both the displacement analysis and dimension optimization. With the index of maximal workspace satisfying given global conditioning requirements, the geometrical parameters are optimized. As a result, the translational workspace is a cube, and the orientation workspace is nearly unlimited.     

Kinematics,Singularity Study and Optimization of an Innovative Spherical Parallel Manipulator with Large Workspace

A novel design for three degree of freedom (DoF) mechanical arm, i.e. a 3-PUS/S Spherical Parallel Manipulator (SPM) with three rotational motions is proposed in this article. In addition, its kinematic equations, singularity and design optimization are studied according to its application. The proposed parallel robot that has three legs with three prismatic joints can rotate about Z-axis unlimitedly. Therefore, the manipulator has large workspace and good flexibility, hence being attractive to study. To complete the kinematic analysis of the manipulator, three stages are considered as follows. At the first, the kinematics of the SPM is explained to obtain the positions, velocities, and accelerations. Furthermore, the Jacobian and Hessian matrices of the 3-PUS/S Parallel Manipulator are derived. The results are verified by the use of CAD and Adams software. Next, the Jacobian matrix obtained from the kinematic equations is utilized to study the different types of singularities. Finally, the optimum dimensions of the manipulator based on kinematic and singularity features are studied by Genetic Algorithm (GA), and the Global Condition Index (GCI) is maximized. The results help the designers to achieve an ideal geometry for the parallel manipulator with good workspace and minimum singularity.     

Kinematic optimal design of a new parallel-type rolling mill: paramill

In this paper, a kinematic optimal design of a new parallel-type rolling mill based upon two Stewart platform manipulators is investigated. To provide the end-effector (work roll) with sufficient d.o.f. and to achieve the structural stability of each stand, a parallel manipulator with six legs is considered. The objective of this new parallel-type rolling mill is to pursue an integrated control of the strip thickness, strip shape, pair-crossing angle, uniform wear of the rolls and strip tension. By splitting the weighted Jacobian matrices into two parts, the linear velocity, angular velocity, force and moment transmissibilities are analyzed. A manipulability measure, as the ratio of the manipulability ellipsoid volume and the condition number of a split Jacobian matrix, is defined. The two kinematic parameters, the radius of the base and the angle between two neighboring joints, are optimally designed by maximizing the global force manipulability measure defined in the entire workspace. The maximum exerting force needed in hydraulic actuators is also calculated using the kinematic structure determined and the Plücker coordinates introduced. Simulation results are provided.     

Determination of the orientation workspace of parallel manipulators

An important step during the design of a parallel manipulators is the determination of its workspace. For a 6-d.o.f. parallel manipulator workspace limitations are due to the bounded range of their linear actuators, mechanical limits on their passive joints and links interference. The computation of the workspace of a parallel manipulator is far more complex than for a serial link manipulator as its translation ability is dependent upon the orientation of the end-effector.We present in this paper an algorithm enabling to compute the possible rotation of the end-effector around a fixed point. This algorithm enables to take into account all the constraints limiting the workspace. Various examples are presented.