An investigation of the effect of SiC particle size on Cu–SiC composites

In this study mechanical properties of copper were enhanced by adding 1 wt.%, 2 wt.%, 3 wt.% and 5 wt.% SiC particles into the matrix. SiC particles of having 1 μm, 5 μm and 30 μm sizes were used as reinforcement. Composite samples were produced by powder metallurgy method and sintering was performed in an open atmospheric furnace at 700 °C for 2 h. Optical and SEM studies showed that the distribution of the reinforced particle was uniform. XRD analysis indicated that the dominant components in the sintered composites were Cu and SiC. Relative density and electrical conductivity of the composites decreased with increasing the amount of SiC and increased with increasing SiC particle size. Hardness of the composites increased with both amount and the particle size of SiC particles. A maximum relative density of 98% and electrical conductivity of 96% IACS were obtained for Cu–1 wt.% SiC with 30 μm particle size.     

The effect of size of the SiC inclusions in the AlN–SiC composite structure on its electrophysical properties

AlN–SiC–Y₃Al₅O₁₂ composite materials with a high absorption of microwave frequency (27–65 dB/cm) produced by pressureless sintering of mixtures consisting of AlN(2H), Y₂O₃, and SiC (6H) in 46, 4, 50 wt %, respectively, have been studied. The SiC components of the mixtures were used in sizes of 1, 5, and 50 μm. It has been shown that the resistivity of the developed materials depends essentially on the materials structures: sizes of SiC inclusions, distances between them, and state of the interfaces. It has been found that the increase of the SiC inclusions sizes in the material structure from 3 to 7 μm results in the decrease of the resistivity from 10⁴ to 90 Ω·m, and at the decrease of the SiC inclusions sizes from 3 to 0.5 μm there forms a SiC uninterrupted skeleton, which also decreases the resistivity to 210 Ω·m. Thus, composite materials that contain 50 wt % SiC (inclusions sizes of 3 μm) are the most efficient in producing absorbers of microwave radiation. Interlayers of yttrium aluminum garnet, which are located at the SiC grains boundaries, prevent the forming of AlN(2H)–SiC(6H) solid solutions and thus, make it possible to keep high dielectric characteristics of a composite material based on aluminum nitride and afford a high absorption of a microwave radiation.     

First—principle Calculation of the Properties of Ti3SiC2

The electronic and structural properties for Ti3SiC2 were studied using the first-principle calculation method.By using the calculated band structure and density of states,the high electrical conductivity of Ti3SiC2 are explained ,The bonding character of Ti3SiC2 is analyzed in the map of charge density distribution.     

Influence of the fiber volume fraction and the fiber Weibull modul on the behavior of 2D woven SiC/SiC — a finite element simulation

Summary The behavior of two-dimensional woven SiC/SiC ceramic matrix composite (CMC) is studied by numerical simulations based on the finite element method (FEM). Starting point of the investigations is a micromechanical model regarding a three-dimensional unit cell, which takes damage and fracture of the single components—fiber bundles and inter yarn matrix—into account. The scattering of the strength values which is characteristic for ceramic material is involved using Weibull distribution. In a first step the unit cell regarded within the simulations is cooled down to consider the residual thermal stresses resulting from the fabrication process. In a second step the unit cell is subjected to tensile loading and its behavior—especially the influence of the scattering of the strength values—is studied. To be able to estimate the influence of important parameters on the behavior of the composite a macrostructure is built up using the results obtained for a large number of unit cell. Thus an averaging effect is reached and the behavior obtained for the macrostructure should be characteristic for the composite. Doing so, the influence of the fiber volume fractionv _f and the fiber Weibull modulM _f on the composite behavior can be studied.Dedicated to Prof. Dr.-Ing. Dr.-Ing. E. h. mult. Oskar Mahrenholtz on the occasion of his 70th birthday     

Influence of the microstructure evolution of ZrO2 fiber on the fracture toughness of ZrB2–SiC nanocomposite ceramics

ZrB₂–SiC nanocomposite ceramics toughened by ZrO₂ fiber were fabricated by spark plasma sintering (SPS) at 1700 °C. The content of ZrO₂ fiber incorporated into the ZrB₂–SiC nanocomposites ranged from 5 mass% to 20 mass%. The content, microstructure, and phase transformation of ZrO₂ fiber exhibited remarkable effects on the fracture toughness of the ZrO_2(f)/ZrB₂–SiC composites. Fracture toughness of the composites greatly improved to a maximum value of 6.56 MPa m^1/2 ± 0.3 MPa m^1/2 by the addition of 15 mass% of ZrO₂ fiber. The microstructure of the ZrO₂ fiber exhibited certain alterations after the SPS process, which enhanced crack deflection and crack bridging and affected fracture toughness. Some microcracks were induced by the phase transformation from t-ZrO₂ to m-ZrO₂, which was also an important reason behind the improvement in toughness.     

The effect of high-temperature heat-treatment on the strength of C/C–SiC joints

Joining of carbon fiber reinforced C–SiC dual matrix composite (denoted by C/C–SiC) is critical for its aeronautical and astronautical applications. Joining of C/C–SiC has been realized through a reaction joining process using boron-modified phenolic resin with micro-size B₄C and nano-size SiO₂ powder additives. The effect of the heat-treatment temperature on the retained strength of the joints, calculated by dividing the strength of the heat-treated joints by the strength of the joints before heat-treatment, was studied. The maximum retained strength of the joints is as high as 96.0% after the heat-treatment at 1200 °C for 30 min in vacuum, indicating good heat resistance of the joints. The thickness of the interlayer of the joint after the heat-treatment is about 18 μm and it is uniform and densified. There are no obvious cracks or pores at the interfaces. During the heat-treatment, carbon, oxygen, silicon, and boron diffuse at the interfacial area. The interlayer is composed of B₄C, SiO₂, glassy carbon, amorphous B₂O₃, and borosilicate glass. SiC appears in the interlayer of the joint heat-treated at 1400 °C for 30 min in vacuum. The addition of B₄C and SiO₂ powders contributes to the densification of the interlayer, the bonding at the interfaces and the heat resistance of the joints.     

Photoluminescence of Nanometer SiC Powder

Photoluminescence of nanometer SiC powder was found firstly. By TEM, SAED, FTIR and chemical analyses, it is suggested that the quantum confinement effect of nanometer β-SiC be responsible for the blue light and violet emission     

Microstructure of SiC Whiskers with Different Cross-sections Perpendicular to the Whiskers Axis

Microstructure of β-SiC whiskers with differ-ent cross-sections perpendicular to their growingdirection was studied in detail by transmission elec-tron microscopy (TEM).It was indicated that therewere three types of cross-sections:round,hexagonal and trigonal.The whiskers with roundand hexagonal cross-sections had a high density ofplanar faults lying on the (111) close packed planesperpendicular to the whisker axis.There existed afew stacking faults on the other {111} planes insome hexagonal whiskers.The whiskers withbicrystals were also found in hexagonal whiskers.The microstructure of trigonal SiC whiskers wasbasically perfect but there were a few intrinsic stack-ing faults on the (11) planes (mostly) and (111)planes.The characters of electron diffraction pat-terns of β-SiC whiskers with different cross-sec-tions were reasonably analyzed using a reciprocalspace model with continuous diffraction streaksalong the [111] reciprocal direction.     

Photoemission studies of the vicinal SiC(100) 4° surface and the Cs/SiC(100) 4° interface

Photoemission studies of the electronic structure of the vicinal SiC(100) 4° surface, which was grown using a new substrate atom substitution method, and the Cs/SiC(100) 4° interface have been performed for the first time. The modification of spectra of the valence band and C 1s and Si 2p core levels in the process of formation of the Cs/SiC(100) 4° interface was analyzed. The suppression of the surface SiC state with a binding energy of 2.8 eV and the formation of a cesium-induced state with a binding energy of 10.5 eV were observed. The modification of the complex component structure in the spectrum of C 1s core level has been detected and examined for the first time. It was found that Cs adsorption on the vicinal SiC(100) 4° surface results in intercalation of graphene islands on SiC(100) 4° with Cs atoms.     

Analysis of the compaction behavior of Al–SiC nanocomposites using linear and non-linear compaction equations

The compressibility behavior of Al–SiC nanocomposite powders was examined and the density-pressure data were analyzed by linear and non-linear compaction equations. SiC particles with an average size of 50 nm were mixed with gas-atomized aluminum powder (40 μm average size) at different volume fractions (up to 20 vol%) and compacted in a rigid die at various pressures. In order to highlight the effect of reinforcement particle size, the compressibility of micrometric SiC particles of two sizes (1 and 40 μm) was also examined. Analysis of the compressibility data indicated hindering effect of the hard ceramic particles on the plastic deformability of soft aluminum matrix, particularly at high volume fractions. More pronounced effect on the yield pressure was obtained for the nanometric particles compared with the micrometric ones. Nevertheless, better particles rearrangement was taken place when the ultrafine SiC particles were utilized. In light of the experimental and theoretical analysis, the densification mechanism of aluminum matrix composites and the effect of reinforcement particle size and volume fraction are discussed.     

Effect of SiC Location on the Ablation of C/C-SiC Composites in Two Heat Fluxes

How layer-segregated distribution of SiC affects the ablation of C/C-SiC composites was studied in the present work.A certain amount of SiC particles was deposited at the non-woven(C/C—SiC-1) and web(C/C-SiC-2) layer of 2D needle-punched carbon fibre fabric reinforced pyrocarbon composites,respectively.Ablation under oxyacetylene torch demonstrated that the two composites have similar ablation rates in heat flux of 2.38 MW/m~2 whereas ablation rates of C/C-SiC-2 were much higher than those of C/C—SiC-1 when heat flux was 4.18 MW/m~2.SiO_2 covered partially the defective surface of both composites in the lower heat flux.The different SiC locations induced distinct defects and then led to the two composites' dissimilar ablation rates in the higher heat flux.     

Influence of coated SiC particulates on the mechanical and magnetic behaviour of Fe–Co alloy composites

Near-equiatomic Fe–Co alloy composites containing 0, 5 and 10 vol% of uncoated and coated SiC particles were prepared by applying a uniaxial pressure of 80 MPa at 900 °C for 5 min in a spark plasma sintering furnace. The SiC particles used in this study were coarse, with an average particle size of 20 μm and their surfaces were coated with four different types of coatings, namely Ni–P, Cu, Co and duplex Cu and Ni–P by an electroless plating method. Quasi D.C. magnetic, bending and hardness tests were performed on the composites. The influence of particulate coatings on the magnetic and mechanical behaviour of the composites was investigated by correlating their properties with their microstructures as observed using scanning electron microscopy and optical microscopy and crystallographic information as obtained using X-ray diffraction. The cobalt coated particles were found to exhibit the best wettability with the matrix without the formation of deleterious intermetallic compounds at the interface. Because of the better interfacial bonding in the composites with Co coated particles, there was an enhancement in flexural strength and permeability compared to the uncoated and other coated particulate composites studied. In addition, inclusion of cobalt coated SiC particulates produced an increase in hardness and a decrease in coercivity compared to the monolithic material.     

Effects of high-temperature annealing on the microstructure and properties of C/SiC–ZrB2 composites

C/SiC–ZrB₂ composites prepared via precursor infiltration and pyrolysis (PIP) were treated at high temperatures ranging from 1200 °C to 1800 °C. The mass loss rate of the composites increased with increasing annealing temperature and the flexural properties of the composites increased initially and then decreased reversely. Out of the four samples, the flexural strength and the modulus of the specimen treated at 1400 °C are maximal at 216.9 MPa and 35.5 GPa, suggesting the optimal annealing temperature for mechanical properties is 1400 °C. The fiber microstructure evolution during high-temperature annealing would not cause the decrease of fiber strength, and moderate annealing temperature enhanced the thermal stress whereas weakened the interface bonding, thus boosting the mechanical properties. However, once the annealing temperature exceeded 1600 °C, element diffusion and carbothermal reduction between ZrO₂ impurity and carbon fibers led to fiber erosion and a strong interface, jeopardizing the mechanical properties of the composites. The mass loss rate and linear recession rate of composites treated at 1800 °C are merely 0.0141 g/s and 0.0161 mm/s, respectively.     

Suppression of θ″ formation in the SiC whisker-reinforced Al-4 wt% Cu composites

Precipitation characteristics in a powder metallurgy (Al-4wt% Cu)-SiC whisker composite were investigated using transmission electron microscopy, differential scanning calorimetry, and macrohardness measurement. The results of macrohardness measurement show that the peak ageing is significantly retarded in the SiC whisker-reinforced Al-Cu alloys. It is shown that the suppression of formation plays an important role in the retarded age hardening. The suppression of formation is attributed to a high density of dislocations due to the difference in the thermal contraction between the whiskers and matrix. Numerical analysis was performed to estimate the misfit strain generated during cooling near the whiskers. The results indicate that a high density of dislocations should be developed by the relief of the misfit strain.     

Synthesis of High Purity SiC Powder for High-resistivity SiC Single Crystals Growth

High purity silicon carbide （SIC） powder was synthesized in-situ by chemical reaction between silicon and carbon powder. In order to ensure that the impurity concentration of the resulting SiC powder is suitable for high-resistivity SiC single crystal growth, the preparation technology of SiC powder is different from that of SiC ceramic. The influence of the shape and size of carbon particles on the morphology and phase composition of the obtained SiC powder were discussed. The phase composition and morphology of the products were investigated by X-ray diffraction, Raman microspectroscopy and scanning electron microscopy. The results show that the composition of resulting SiC by in-situ synthesis from Si/C mixture strongly depends on the nature of the carbon source, which corresponds to the particle size and shape, as well as the preparation temperature. In the experimental conditions, flake graphite is more suitable for the synthesis of SiC powder than activated carbon because of its relatively smaller particle size and flake shape, which make the conversion more complete. The major phase composition of the full conversion products is β-SiC, with traces of α-SiC. Glow discharge mass spectroscopy measurements indicated that SiC powder synthesized with this chemical reaction method can meet the purity demand for the growth of high-resistivity SiC single crystals.     

On the CVD of MoSi2: an experimental study from the MoCl4–SiCl4–H2–Ar precursor with a view to the preparation of C/MoSi2/SiC and SiC/MoSi2/SiC microcomposites

The chemical vapour deposition of MoSi2 on plane substrates (graphite or sintered-SiC) and ceramic fibres has been studied from MoCl4–SiCl4–H2–Ar gas mixtures at 900相似文献   

Numerical analysis of the stress–strain distributions in the particle reinforced metal matrix composite SiC/6064Al

The axisymmetric cell model consisting of interface, matrix and reinforced particle is used to simulate the tensile test of particle reinforced metal matrix composite for predicting the micro stress/strain field and macro tensile stress/strain curve. In simulation of the tensile test, the cohesive element model is selected to model interfacial crack growth. It mainly analyzed the effects of interfacial properties, reinforcement volume fractions and aspect ratios on the stress–strain states of particle reinforced metal matrix composite. The results show that the peak micro stress and plastic strain occur at the interface in which it is a certain angle from the tensile stress direction; with the interfacial fracture toughness and reinforcement volume fraction increasing, the flow stress increases firstly and then decreases. The tensile stress–strain properties of SiC/6064Al are good when the interfacial fracture toughness is equal to 60 J/m and the reinforcement fraction volume is equal to 20%. Smaller reinforcement aspect ratio leads to smaller micro stress in composites.     

Influence of coal tar pitch coating on the properties of micro and nano SiC incorporated carbon–ceramic composites

Carbon-micro or nano silicon carbide–boron carbide (C-micro or nanoSiC–B₄C) composites were prepared by heating the mixtures of green coke and carbon black as carbon source, boron carbide and silicon at temperature of 1,400 °C. Green coke reacts with silicon to give micron sized silicon carbide while the reaction between silicon and carbon black gives nano silicon carbide in the resulting carbon–ceramic composites. The green coke was coated with a suitable coal tar pitch material and used to develop carbon-(micro or nano) silicon carbide–boron carbide composites in a separate lot. The composites were characterized for various properties including oxidation resistance. It was observed that both types of composites made from uncoated as well as pitch-coated green coke exhibited good oxidation resistance at 800–1,200 °C. The density and bending strength of composites developed with pitch-coated green coke improved significantly due to the enhanced binding of the constituents by the pitch.     

Insight of the interface of electroless Ni–P/SiC composite coating on aluminium alloy,LM24

Electroless nickel composite coatings with silicon carbide, SiC, as reinforcing particles deposited with Ni–P onto aluminium alloy, LM24, having zincating as under layer were subjected to heat treatment using air furnace. The changes at the interface were investigated using scanning electron microscope (SEM) and energy dispersive X-ray (EDX) to probe the chemistry changes upon heat treatment. Microhardness tester with various loads using both Knoop and Vickers indenters was used to study the load effect clubbed with the influence of second phase particles on the coating at the vicinity of the interface. It was observed that zinc was absent at the interface after elevated temperature heat treatment at 400–500 °C. Precipitation of copper and nickel with a distinct demarcation (copper rich belt) along the coating interface was seen with irregular thickness of the order of 1 μm. Migration of copper from the bulk aluminium alloy could have been the factor. Brittleness of the coating was confirmed on heat treatment when indented with Vickers. However, in composite coating the propagation of the microcrack was stopped by the embedded particles but the microcracks continue in the matrix when not interrupted by second phase particles (SiC).