Active‐matrix technology for high‐efficiency OLED displays

Organic light‐emitting device (OLED) technology has recently been shown to demonstrate excellent performance and cost characteristics for use in numerous flat‐panel‐display (FPD) applications. Universal Display Corp. (UDC), together with its academic partners at Princeton University and the University of Southern California, are developing high‐efficiency electrophosphorescent OLEDs, based on triplet emission. These material systems show good lifetimes, and are well suited for the commercialization of low‐power‐consumption full‐color active‐matrix OLED displays. Their very high conversion efficiencies may even allow them to be driven by amorphous‐silicon backplanes, and in this paper we consider design guidelines for an amorphous‐silicon pixel to minimize display non‐uniformities due to threshold voltage variations.     

Performance of high‐efficiency AMOLED displays

Abstract— In this paper, the performance of active‐matrix‐driven small‐molecule OLED displays incorporating high‐efficiency electrophosphorescent dopants were analyzed. These enable triplet excitons to contribute to light emission and have led to pixel efficiencies of over 40 lm/W. By considering a conventional two TFT per pixel addressing scheme, we show how this OLED design enables the fabrication of very‐low‐power‐consumption displays (lower than AMLCDs). We simulate display performance and perform a trade‐off analysis comparing the power consumption of displays driven by both amorphous‐silicon and low‐temperature poly‐Si TFTs.     

High‐efficiency phosphorescent OLED technology

Abstract— Universal Display Corp. (UDC), together with its academic partners at Princeton University and the University of Southern California, are developing high‐efficiency electrophosphorescent small‐molecule OLED devices, based on triplet emission. These device systems show good lifetimes, and are well suited for the commercialization of low‐power‐consumption full‐color active‐matrix OLED displays. In this paper we also show how these phosphorescent devices may be driven by low‐cost amorphous‐silicon backplanes, and discuss benefits that could be gained by employing bistable OLED pixels.     

Circuits using uniform TFTs based on amorphous In‐Ga‐Zn‐O

Abstract— High‐performance and excellent‐uniformity thin‐film transistors (TFTs) having bottom‐gate structures are fabricated using an amorphous indium‐gallium‐zinc‐oxide (IGZO) film and an amorphous‐silicon dioxide film as the channel layer and the gate insulator layer, respectively. All of the 94 TFTs fabricated with an area 1 cm² show almost identical transfer characteristics: the average saturation mobility is 14.6 cm²/(V‐sec) with a small standard deviation of 0.11 cm²/(V‐sec). A five‐stage ring‐oscillator composed of these TFTs operates at 410 kHz at an input voltage of 18 V. Pixel‐driving circuits based on these TFTs are also fabricated with organic light‐emitting diodes (OLED) which are monolithically integrated on the same substrate. It is demonstrated that light emission from the OLED cells can be switched and modulated by a 120‐Hz ac signal input. Amorphous‐IGZO‐based TFTs are prominent candidates for building blocks of large‐area OLED‐display electronics.     

Low‐temperature amorphous‐silicon backplane technology development for flexible displays in a manufacturing pilot‐line environment

Abstract— A low‐temperature amorphous‐silicon (a‐Si:H) thin‐film‐transistor (TFT) backplane technology for high‐information‐content flexible displays has been developed. Backplanes were integrated with frontplane technologies to produce high‐performance active‐matrix reflective electrophoretic ink, reflective cholesteric liquid crystal and emissive OLED flexible‐display technology demonstrators (TDs). Backplanes up to 4 in. on the diagonal have been fabricated on a 6‐in. wafer‐scale pilot line. The critical steps in the evolution of backplane technology, from qualification of baseline low‐temperature (180°C) a‐Si:H process on the 6‐in. line with rigid substrates, to transferring the process to flexible plastic and flexible stainless‐steel substrates, to form factor scale‐up of the TFT arrays, and finally manufacturing scale‐up to a Gen 2 (370 × 470 mm) display‐scale pilot line, will be reviewed.     

Flexible active‐matrix OLED displays: Challenges and progress

Abstract— Organic light‐emitting‐device (OLED) devices are very promising candidates for flexible‐display applications because of their organic thin‐film configuration and excellent optical and video performance. Recent progress of flexible‐OLED technologies for high‐performance full‐color active‐matrix OLED (AMOLED) displays will be presented and future challenges will be discussed. Specific focus is placed on technology components, including high‐efficiency phosphorescent OLED technology, substrates and backplanes for flexible displays, transparent compound cathode technology, conformal packaging, and the flexibility testing of these devices. Finally, the latest prototype in collaboration with LG. Phillips LCD, a flexible 4‐in. QVGA full‐color AMOLED built on amorphous‐silicon backplane, will be described.     

Improvement in image quality of a 5.8‐in. OTFT‐driven flexible AMOLED display

Abstract— The image quality of an OTFT‐driven flexible AMOLED display has been improved by enhancing the performance of OTFTs and OLEDs. To reduce the operating voltage of OTFTs on a plastic film, Ta²O⁵ with a high dielectric constant was used as a gate insulator. The organic semiconductor layer of the OTFT was successfully patterned by a polymer separator, which is an isolating wall structure using an organic material. The OTFT performance, such as its current on/off ratio, carrier mobility, and spatial uniformity on the backplane, was enhanced. A highly efficient phosphorescent OLED was used as a light‐emission device. A very thin molybdenum oxide film was introduced as a carrier‐injection layer on a pixel electrode to reduce the operating voltage of the OLED. After an OTFT‐driven flexible AMOLED display was fabricated, the luminance and uniformity on the display was improved. The fabricated display also showed clear moving images, even when it was bent at a low operating voltage.     

Development of 8‐in. oxide‐TFT‐driven flexible AMOLED display using high‐performance red phosphorescent OLED

An 8‐in. flexible active‐matrix organic light‐emitting diode (AMOLED) display driven by oxide thin‐film transistors (TFTs) has been developed. In‐Ga‐Zn‐O (IGZO)‐TFTs used as driving devices were fabricated directly on a plastic film at a low temperature below 200 °C. To form a SiO_x layer for use as the gate insulator of the TFTs, direct current pulse sputtering was used for the deposition at a low temperature. The fabricated TFT shows a good transfer characteristic and enough carrier mobility to drive OLED displays with Video Graphic Array pixels. A solution‐processable photo‐sensitive polymer was also used as a passivation layer of the TFTs. Furthermore, a high‐performance phosphorescent OLED was developed as a red‐light‐emitting device. Both lower power consumption and longer lifetime were achieved in the OLED, which used an efficient energy transfer from the host material to the guest material in the emission layer. By assembling these technologies, a flexible AMOLED display was fabricated on the plastic film. We obtained a clear and uniform moving color image on the display.     

PIN‐OLEDs for active‐matrix‐display use

Abstract— Novaled's PIN‐OLED® technology allows for highly efficient, temperature stable, and long‐lived OLEDs suited for a variety of display applications. This paper delivers an overview about Novaled's state of the art, including top‐ and bottom‐emitting structures. It is discussed how PIN‐OLEDs give rise to an increased manufacturing yield. The main focus of this paper is the development of white OLEDs for display use. When the RGBW color‐filter approach is used in combination with white OLEDs, the resulting full‐color OLED display is able to deliver high color quality and remain highly power efficient. For such a case, the manufacturing infrastructure of OLEDs for lighting can be used. We use tandem architectures, bottom‐ and top‐emission architectures, and developed specific high‐temperature stable OLED stacks. The importance of matching color coordinates of the white OLED and the targeted display white color point is of outstanding importance. Results have mainly been achieved under the German‐funded project CARO and the European‐funded project AMAZOLED.     

System design for a wide‐color‐gamut TV‐sized AMOLED display

Abstract— By using current technology, it is possible to design and fabricate performance‐competitive TV‐sized AMOLED displays. In this paper, the system design considerations are described that lead to the selection of the device architecture (including a stacked white OLED‐emitting unit), the backplane technology [an amorphous Si (a‐Si) backplane with compensation for TFT degradation], and module design (for long life and low cost). The resulting AMOLED displays will meet performance and lifetime requirements, and will be manufacturing cost‐competitive for TV applications. A high‐performance 14‐in. AMOLED display was fabricated by using an in‐line OLED deposition machine to demonstrate some of these approaches. The chosen OLED technologies are scalable to larger glass substrate sizes compatible with existing a‐Si backplane fabs.     

Full‐color SVGA+ OLED‐on‐silicon microdisplay

OLED‐on‐silicon microdisplays represent a new generation of microdisplay technology built on conventional integrated circuits. OLED‐on‐silicon offers significant benefits to the realization of active‐matrix microdisplays for a number of commercial and industrial applications. This paper reviews the design, fabrication, and characterization of a full‐color 852 × 600 active‐matrix OLED‐on‐silicon microdisplay.     

Recent progress in high‐efficiency phosphorescent OLED technology

Abstract— A key performance attribute for widespread commercialization of OLED technology is achieving maximum power efficiency along with color chromaticity and operational lifetime. Towards this goal, phosphorescent‐OLED (PHOLED) devices have demonstrated potential. Recent PHOLED device results show both excellent device efficiencies and long lifetimes towards the commercialization of low power consumption, full color, passive‐ and active‐matrix (both polysilicon and amorphous‐silicon backplane technologies) OLED displays.     

AMOLED displays with transfer‐printed integrated circuits

Abstract— Small integrated circuits of crystalline silicon (chiplets) transfer‐printed onto a flat‐panel‐display substrate provide greatly improved electrical performance and uniformity in active‐matrix organic light‐emitting‐diode (OLED) displays. The integrated circuits are formed in high‐performance crystalline silicon using conventional photolithographic processes and then transfer‐printed onto a substrate using a stamp that transfers hundreds or thousands of chiplets at once. The chiplets are connected to an external controller and to pixel elements using conventional photolithographic substrate processing methods. Active‐matrix OLED (AMOLED) displays using transfer‐printed chiplets have good yields, excellent uniformity, and electrical performance and are thermally robust.     

Full‐color active‐matrix OLED based on a‐Si TFT technology

Abstract— We have successfully demonstrated a 4‐in. full‐color active‐matrix OLED display based on amorphous‐Si (a‐Si) TFT technology. With improvements in the TFT manufacturing process and structure, a‐Si TFTs provide abundant capability to drive OLEDs. This demonstration clearly shows the possibility of using a‐Si TFTs as driving backplanes in the manufacture of full‐color AMOLEDs.     

Active‐matrix organic light‐emitting displays employing two thin‐film‐transistor a‐Si:H pixels on flexible stainless‐steel foil

Abstract— An active‐matrix organic light‐emitting diode (AMOLED) display driven by hydrogenated amorphous‐silicon thin‐film transistors (a‐Si:H TFTs) on flexible, stainless‐steel foil was demonstrated. The 2‐TFT voltage‐programmed pixel circuits were fabricated using a standard a‐Si:H process at maximum temperature of 280°C in a bottom‐gate staggered source‐drain geometry. The 70‐ppi monochrome display consists of (48 × 4) × 48 subpixels of 92 ×369 μm each, with an aperture ratio of 48%. The a‐Si:H TFT pixel circuits drive top‐emitting green electrophosphorescent OLEDs to a peak luminance of 2000 cd/m².     

Fabrication of flexible organic light‐emitting‐diode display with a flexible color filter driven by In—Ga—Zn—Oxide TFTs

Abstract— A novel flexible active‐matrix organic light‐emitting‐diode (OLED) display fabricated on planarized stainless—used‐steel substrates with a resolution of 85 dpi in a 4.7‐in. active area has been demonstrated. Amorphous indium—gallium—zinc—oxide thin‐film transistors were used as the backplane for the OLED display with high device performance, high electrical stability, and long lifetime. A full‐color moving image at a frame frequency of 60 Hz was also realized by using a flexible color filter directly patterned on a plastic substrate with a white OLED as the light source.     

Integrated a‐Si TFT row driver circuits for high‐resolution applications

Abstract— A 12.1‐in. tablet liquid‐crystal‐display (LCD) panel with integrated amorphous‐silicon row driver circuits has been developed using a standard TFT process and Advanced Fringe‐Field Switching (AFFS) technology. An XGA‐resolution 768‐stage shift‐register circuit with two‐phase clocks has been designed and fabricated. The circuit parameters were optimized in order to obtain a highly reliable a‐Si row‐driver‐circuit structure. Thermal Humidity Operation (THO) test results at 50°C and 80% humidity during 500 hours of operation shows that the fabricated panel is reliable during long‐term operation and any abnormal display phenomenon was not observed at 0°C.     

Anode‐voltage‐control circuit for compensation of luminance deterioration

Abstract— An external driving circuit that has realized long lifetime, power‐consumption control, and peak luminance for organic light‐emitting diode (OLED) displays have been developed. This circuit realizes an effective method for constant‐anode‐voltage (CV) driving refered to as clamped inverter (CI) driving. The feature of CV driving is to achieve low‐power consumption compared with constant‐anode‐current (CC) driving and to control the power consumption and peak luminance according to the image because display luminance can be easily changed by controlling the anode voltage. On the other hand, CV driving has the problem that luminance deterioration appears to be serious compared with that of CC driving because the current of the OLED element decreases according to usage time. To cope with this, a lifetime compensation circuit that has increased the anode voltage so that it compensates for the luminance deterioration has been developed. This circuit can compensate not only the decrease in current but also the decrease in luminance at a constant current that CC driving cannot. However, increasing the anode voltage causes an increase in stress on the OLED element. The influence of stress on OLED lifetime was verified. As a result, it was confirmed that this circuit can extend the lifetime by 32% even if the anode voltage is increased, causing stress on the OLED structure.     

World's first large size 77‐inch transparent flexible OLED display

Large flexible organic light‐emitting diode (OLED) display provides various electronic applications such as curved, bendable, rollable, and commercial display, because of its thinness, light weight, and design freedom. In this work, the process flow and key technologies to fabricate the world's first large size 77‐inch transparent flexible OLED display are introduced. “White OLED on TFT + color filter” method is used to fabricate the aforementioned display. On both thin‐film transistor and color filter substrates, transparent polyimide (PI) was used as plastic substrate with multi‐barrier. In case of a transparent flexible display, the multi‐barrier is required for the additional consideration to overcome the decrease of transmittance due to the difference in refractive index of the conventional multi‐barrier. We developed the special multi‐barrier to increase transparency with superior water vapor transition rate characteristic. The optimized amorphous indium gallium zinc oxide thin‐film transistors were employed on the multi‐barrier, and it shows the highly uniform electrical performance and reliability on plastic substrate. Also, the typical panel failure mechanism during laser lift‐off process caused by a particle in PI is studied, and a sacrificial layer was suggested between PI and a carrier glass to reduce the panel failure. Finally, we successfully realized the world's first 77‐inch transparent flexible OLED display with ultra‐high‐definition resolution, which can be rolled up to a radius of 80 mm with a transmittance of 40%.     

Fluorescent‐based tandem white OLEDs designed for display and solid‐state‐lighting applications

Abstract— Highly efficient tandem white OLEDs based on fluorescent materials were developed for display and solid‐state‐lighting (SSL) applications. In both cases, the white OLED must have high power efficiency and long lifetime, but there are a number of attributes unique to each application that also must be considered. Tandem OLED technology has been demonstrated as an effective approach to increase luminance, extend OLED lifetime, and allow for use of different emitters in the individual stacks for tuning the emission spectrum to achieve desired performance. Here, examples of bottom‐emission tandem white OLEDs based on small‐molecule fluorescent emitters designed for displays and for SSL applications are reported. A two‐stack tandem white OLED designed for display applications achieved 36.5‐cd/A luminance efficiency, 8500K color temperature, and lifetime estimated to exceed 50,000 hours at 1000 cd/m². This performance is expected to meet the specifications for large AMOLED displays. A two‐stack tandem white OLED designed for SSL applications achieved 20‐lm/W power efficiency, 38‐cd/A luminance efficiency, 3500K color temperature, and lifetime estimated to exceed 140,000 hours at 1000 cd/m². With the use of proven light‐extraction techniques, it is estimated that this tandem device will exceed 40 lm/W with more than 500,000‐hour lifetime, performance that should be sufficient for first‐generation lighting products.