Sugarcane bagasse hydrolysis with phosphoric and sulfuric acids and hydrolysate detoxification for xylitol production

The effectiveness of phosphoric acid to release xylose from sugarcane bagasse hemicellulose was assessed through a 2³ full factorial design. The maximum xylose concentration in the hydrolysate (17.1 g dm^?3) was attained when the bagasse was treated at 160 °C for 60 min, using 70 mg of phosphoric acid per gram of dry‐bagasse. Hydrolysis carried out with sulfuric acid, under optimum conditions previously determined, provided a hydrolysate with a similar xylose concentration (17.2 g dm^?3). After vacuum concentration, these hydrolysates were detoxified and used for xylitol production with the yeast Candida guilliermondii. Two different detoxification strategies, which consisted of adjusting the pH of the hydrolysates to 5.5 with either calcium oxide or ammonium hydroxide, both followed by active charcoal adsorption, were tested. The best xylitol productions (18.1 and 19.2 g dm^?3) were observed when calcium oxide was used to adjust the pH of both the phosphoric and the sulfuric acid hydrolysates, respectively. Copyright © 2004 Society of Chemical Industry     

Sugarcane Bagasse Drying in a Cyclone: Influence of Device Geometry and Operational Parameters

Sugarcane bagasse is becoming more and more commonly used in generating electrical energy, steam, and bioethanol. Drying is important in sugarcane and other types of biomass because it can be used to improve the calorific value and overall energetic use. In this work, sugarcane bagasse was treated by drying in a cyclonic dryer. The influence of the geometry of the device (the conical part of the cyclone) and process parameters (bagasse mass flow rate and temperature) were tested. The modification on the conical part was related to two different angles and with two different inferior outlets (B). Experimental design was carried out for each geometry. The independent variables were the drying agent temperature (35 to 275°C) and the bagasse mass flow rate (0.1 × 10^?2 to 2.9 × 10^?2 kg s^?1). The air flow rate was kept constant at 7.5 × 10^?2 kg s^?1. The dependent variables were moisture reduction (MR) and average particle residence time (t_res) in the cyclonic dryer. For both cyclonic geometries, it was observed that MR was directly proportional to the temperature and inversely proportional to the bagasse mass flow rate. t_res was also inversely proportional to the bagasse mass flow rate. Decreasing B tended to increase tres and MR.     

Molybdate‐doped copolymer coatings for corrosion prevention of stainless steel

The polypyrrole and polyaniline copolymer coating (PPy‐PAni) and PPy‐PAni doped with sodium molybdate copolymer coating ( ) were synthesized on stainless steel by cyclic voltammetry. The effect of molybdate on the passivation of stainless steel was investigated by linear sweep voltammetry in 0.2 mol L^?1 of oxalic acid. The corrosion prevention performances of these copolymer coatings for stainless steel were investigated by linear sweep voltammetry, electrochemical impedance spectroscopy in 1 mol L^?1 of sulfuric acid, and potentiodynamic polarization in 0.1 mol L^?1 of hydrochloric acid. Copolymer coating doped with molybdate could accelerate the formation of the passive oxide film and have better corrosion prevention efficiencies than PPy‐PAni coating on stainless steel. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40602.     

STUDIES ON THE ADSORPTION OF FURFURAL FROM AQUEOUS SOLUTION ONTO LOW-COST BAGASSE FLY ASH

The present study deals with the sorptive removal of furfural from aqueous solution by carbon-rich bagasse fly ash (BFA). Batch studies were performed to evaluate the influence of various experimental parameters, namely, initial pH (p H ₀), adsorbent dose, contact time, initial concentration, and temperature on the removal of furfural. Optimum conditions for furfural removal were found to be p H ₀ ≈ 5.5, adsorbent dose ≈4 g/L of solution, and equilibrium time ≈4 h. The adsorption followed pseudo-second-order kinetics. The effective diffusion coefficient of furfural is of the order of 10^?13 m²/s. Equilibrium adsorption data on BFA was analyzed by Freundlich, Langmuir, Dubnin-Radushkevich, Redlich-Peterson, and Temkin isotherm equations using regression and error analysis. The Redlich-Peterson isotherm was found to best represent the data for furfural adsorption onto BFA. Adsorption of furfural on BFA is favorably influenced by a decrease in the temperature of the operation. Values of the change in entropy (ΔS ⁰) and heat of adsorption (ΔH ⁰) for furfural adsorption on BFA were negative. The high negative value of change in Gibbs free energy (ΔG ⁰) indicates the feasible and spontaneous adsorption of furfural on BFA.     

Valorisation of hardwood hemicelluloses in the kraft pulping process by using an integrated biorefinery concept

A primary hydrolysis treatment (auto or acid-catalysed) of Eucalyptus globulus wood was performed before the cooking stage to extract part of the hemicelluloses that otherwise would be dissolved in the kraft liquor and burned. As xylose was the main monosaccharide Pichia stipitis was selected to produce bioethanol. Two methods were tested, with different alkalis, to reduce hydrolysates toxicity and adjust pH. A two-step method using Ca(OH)₂ leads to better fermentation results. Acid hydrolysates promoted higher ethanol concentrations (12 g L⁻¹) with high productivity and yield values (0.22 g_eth L⁻¹h⁻¹ and 0.48 g_eth/g_{xyl eqs}), whilst auto-hydrolysates, even after a secondary hydrolysis, gave low ethanol concentrations (2–4 g L⁻¹). The impacts on kraft cooking and pulp quality were also studied in order to fully understand the feasibility of this biorefinery concept (combining ethanol production and hardwood pulping). A decrease of the overall pulp yield (10% for auto- and 15% for acid-hydrolysis) was observed. However, a decrease on bleaching requirements (up to 15%) and on brightness reversion was registered. Moreover, auto-hydrolysis improves pulp viscosity, whilst acid-hydrolysis is more efficient in metals leaching. Overall, from the pulp production point of view, auto-hydrolysis conditions are more attractive than the acid-catalysed ones.     

Detoxification of sugarcane bagasse hemicellulosic hydrolysate with ion‐exchange resins for xylitol production by calcium alginate‐entrapped cells

This study describes the performance of four different resins, in sequence, to detoxify sugarcane bagasse hemicellulosic hydrolysate and to improve xylitol production by calcium alginate‐entrapped Candida guilliermondii FTI20037 cells under conditions of low oxygen concentration. The treatment resulted in a removal of 82.1% furfural, 66.5% hydroxymethylfurfural, 61.9% phenolic compounds derived from lignin degradation, 100% chromium, 46.1% zinc, 28.5% iron, 14.7% sodium and 3.5% nickel. On the other hand, the removal of acetic acid was not significant. A xylitol yield factor (Y_P/S) of 0.62 g g^?1 and a volumetric productivity (Q_p) of 0.24 g dm^?3 h^?1 were attained in the fermentation process for xylitol production from detoxified hydrolysate. Copyright © 2004 Society of Chemical Industry     

Study of the bio‐production of carotenoids by Sporidiobolus salmonicolor (CBS 2636) using pre‐treated agro‐industrial substrates

BACKGROUND: The increasing industrial demand for carotenoids has aroused interest in their bio‐production, and the need to reduce production costs has encouraged the use of low cost industrial substrates, such as agro‐industrial residues. Thus the objective of this research was the bio‐production of carotenoids by Sporidiobolus salmonicolor using agro‐industrial substrates (corn steep liquor and sugarcane molasses), pre‐treated with acids (sulphuric and phosphoric). RESULTS: Bio‐production was carried out in an orbital shaker using a 10% (v/v) inoculum, incubation at 25 °C, and agitation at 180 rpm for 120 h in a non‐illuminated environment. The carotenoids were recovered using liquid N₂ combined with dimethylsulphoxide for cell rupture, and an acetone/methanol mixture (7:3 v/v) for extraction. CONCLUSION: The complete second‐order design allowed for optimisation of the carotenoid concentration obtained from industrial substrates pre‐treated with acids (sulphuric and phosphoric), obtaining a total carotenoid content of 541.5 µg L^?1 using 10 g L^?1 sugarcane molasses, 5 g L^?1 corn steep liquor and 5 g L^?1 yeast hydrolysate at 25 °C, with agitation at 180 rpm and an initial pH of 4.0. Copyright © 2008 Society of Chemical Industry     

Separation and Recovery of Cadmium from Acidic Leach Liquors of Spent Ni-Cd Batteries using Molten Paraffin Wax Solvent Extraction

Separation and recovery of cadmium from sulphate leach liquors of spent Ni-Cd batteries using TBP, HDEHP (D2EHPA), EHEHPA (PC 88A or Ionquest 801 or P507) have been investigated in a laboratory scale. Cadmium can be extracted into paraffin waxes from acidic solutions in the temperature range of 55–75°C using different extractants. The influence of various parameters on extraction and stripping were studied in detail. The feasibility of separation of cadmium from nickel using these extractants and their combination was studied. The mixture extractant of EHEHPA and TBP was found to be the best for the separation of Cd and Ni. A three-stage counter-current extraction simulation test for cadmium extraction was carried out at an A/O phase ratio of 4:1 and pH 2.5. More than 99.97% Cd²⁺ was extracted with the organic phase containing 0.7 mol L^?1 EHEHPA and 0.5 mol L^?1 TBP, while more than 99.97% nickel was left in the raffinate. The cadmium loaded organic phase was stripped with 2 mol L^?1 hydrochloric acid in the stripping stage. The present method can be applied to the separation and recovery of cadmium from acidic leach liquor of spent Ni-Cd batteries or related waste liquor.     

Acid and enzymatic saccharification of agricultural mixed polymers for alcohol production

The paper reports the evaluation of potentials of acid (HCl and H₂SO₄) and enzymatically (cellulase) saccharified corncob, groundnut shell, sugarcane bagasse and wheat straw biopolymers for ethanol production. Of the three yeast isolates tested, Saccharomyces cerevisiae var. ellipsoideus was found to be most efficient, closely followed by Kluyveromyces marxianus NCYC 179 in its ability to ferment enzymatically hydrolysed mash of all the substrates tested to ethanol. However, S. cerevisiae NCYC 240 and acid hydrolysed agricultural polymers were found to be a poor organism and poor substrates, respectively, for ethanol fermentation. The order of ethanol production on substrate basis was corncob > wheat straw > sugarcane bagasse > groundnut shell biomass biopolymer. An incubation period of 24 h was found optimum for the optimal production of ethanol by S. cerevisiae var. ellipsoideus in both acid and enzymatically hydrolysed agricultural residues.     

Zinc ion-imprinted polymer based on silica particles modified carbon paste electrodes for highly selective electrochemical determination of zinc ions

ABSTRACT

In this study, Zn(II) ion-imprinted polymer was prepared on the surface of vinyl silica particles and applied for detection of Zn(II) ions using differential pulse voltametry. The ion- imprinted polymer particles were prepared by free radical polymerization. The prepared particles were characterized by different morphological and elemental techniques. The ion-imprinted particles were used to fabricate the carbon paste electrode as a zinc ions sensor. The modified zinc sensor showed linear response in the concentration range 6.12 × 10^?9 to 4.59 × 10^?8 mol L^?1. The limit of detection and limit of quantification of the electrode were 1.351 × 10^?8 and 4.094 × 10^?8 mol L^?1, respectively.     

Enhanced Lead Sorption by Biochar Derived from Anaerobically Digested Sugarcane Bagasse

This study examined the ability of two sugarcane bagasse biochars to remove lead from water. The sorption of lead by biochars made from raw (BC) and anaerobically digested sugarcane bagasse (DBC) was compared with a commercial activated carbon (AC) using batch sorption experiments. DBC was a more effective sorbent of lead from water than AC, and far more effective than BC. The maximum lead sorption capacity of DBC (653.9 mmol kg^?1) was about double that of AC (395.3 mmol kg^?1) and about twenty times higher than that of BC (31.3 mmol kg^?1). Post-sorption characterizations using X-ray diffraction (XRD) and scanning electron microscopy (SEM) indicated that the enhanced sorption of lead by DBC was at least partly related to a precipitation mechanism, while surface adsorption was the principal mechanism of sorption of lead onto BC. These results suggest that biochars made from bagasse and other agricultural residues may be effective alternative, low-cost environmental sorbents of lead or other metals. In addition, the enhanced lead sorption ability of the digested bagasse biochar introduces the possibility of developing a novel carbon production method to use anaerobic digestion as a means of biological activation to create high-efficiency sorbents.     

SEPARATION OF MOLYBDENUM SPECIES BY ELECTRODIALYSIS

Lab-scale tests have been carried out in order to assess the possibility of separating molybdenum from aqueous solutions by means of electrodialysis (ED). Mo-containing sodium hydroxide, sulfuric acid, ammonium hydroxide, and hydrochloric acid solutions were tested at 25°C in a five-compartment ED cell. Cell voltages were markedly lower in ammonium hydroxide and chloride solutions, but separation in the latter electrolyte was limited by the low solubility of Mo species. Best results were achieved for Mo separation by ED from an aqueous alkaline solution with 21.8 g L^?1 Mo and 3.4 M ammonium hydroxide and a cell current density of 120 A m^?2. Under these conditions, the Mo transport rate from the working solution was 5.6 mol m^?2 h^?1 and the specific energy consumption for Mo separation was 2.2 kWh kg^?1. These results suggest that this operation should be further studied at pilot scale.     

Adsorption of Furfural from Aqueous Solution onto Activated Carbon: Kinetic,Equilibrium and Thermodynamic Study

Abstract

The present study aims to evaluate the influence of various experimental parameters viz. initial pH (pH ₀), adsorbent dose, contact time, initial concentration and temperature on the adsorptive removal of furfural from aqueous solution by commercial grade activated carbon (ACC). Optimum conditions for furfural removal were found to be pH ₀ ≈ 5.9, adsorbent dose ≈ 10 g/l of solution and equilibrium time ≈ 6.0 h. The adsorption followed pseudo‐second‐order kinetics. The effective diffusion coefficient of furfural was of the order of 10^?13 m²/s. Furfural adsorption onto ACC was found to be best represented by the Redlich‐Peterson isotherm. A decrease in the temperature of the operation favorably influenced the adsorption of furfural onto ACC. The positive values of the change in entropy (ΔS ⁰); and the negatived value of heat of adsorption (ΔH ⁰) and change in Gibbs free energy (ΔG ⁰) indicated feasible, exothermic, and spontaneous nature of furfural adsorption onto ACC.     

Enhanced Adsorption of Malachite Green by EDTAD-modified Sugarcane Bagasse

Abstract

Ethylenediaminetetraacetic dianhydride (EDTAD) modified sugarcane bagasse (SB) was prepared and characterized by Fourier transform infrared spectroscopy (FTIR). Due to the presence of a large number of carboxyl groups, the adsorption capacity of the EDTAD modified SB (EDTAD-SB) for malachite green (MG) showed a significant increase compared with SB. Increase in ion strength of solution-induced decline of MG sorption. The maximum adsorption capacities were 157.2 mg g^?1 for MG, according to the Langmuir equation. Kinetic studies showed better correlation coefficients for a pseudo-second-order kinetic model, confirming that the sorption rate was controlled by a chemisorption process.     

Wet oxidation pretreatment of lignocellulosic residues of sugarcane,rice, cassava and peanuts for ethanol production

Wet oxidation (WO) pretreatment of sugarcane bagasse, rice hulls, cassava stalks and peanut shells was investigated. WO was performed at 195 °C for 10 min, with 2 g kg^?1 of Na₂CO₃ and under either 3 or 12 bar of oxygen. Oxygen pressure and the type of raw material used had a major effect on the fractionation of the materials, formation of sugars and by‐products, and cellulose enzymatic convertibility. Cellulose content in the solid fraction increased after pretreatment of all materials, except rice hulls. The greatest increase, from 361 g kg^?1 to almost 600 g kg^?1, occurred for bagasse. The solubilisation of individual components was different for each material. Bagasse xylan was solubilised to a large extent, and 45.2% of it was recovered as xylose and xylo‐oligosaccharides in the liquid fraction. In the prehydrolysates of rice hulls around 40% of the original glucan was recovered as gluco‐oligosaccharides, due to hydrolysis of starch contained in grain remains. The formation of by‐products was modest for all the materials, but increased with increasing oxygen pressure. The highest yield of acetic acid (34–36 g kg^?1 of raw material) and furfural (0.7–1.8 g kg^?1) occurred for bagasse. The pretreatment enhanced the enzymatic convertibility of cellulose giving the best result (670.2 g kg^?1) for bagasse pretreated at the highest oxygen pressure. However, for the other materials the pretreatment conditions were not effective in achieving cellulose conversions above 450 g kg^?1. Some enzymatic conversion of xylan was observed. Copyright © 2007 Society of Chemical Industry     

Catalytic organosolv fractionation of willow wood and wheat straw as pretreatment for enzymatic cellulose hydrolysis

BACKGROUND: Ethanol‐based organosolv fractionation of lignocellulosic biomass is an effective pretreatment technology for enzymatic cellulose hydrolysis to produce sugars and lignin within a biorefinery. This study focuses on the catalytic effect of H₂SO₄, HCl, and MgCl₂ on organosolv pretreatment of willow wood and wheat straw. RESULTS: The use of catalysts improved fractionation of both feedstocks. The maximum enzymatic cellulose digestibility obtained was 87% for willow wood (using 0.01 mol L^?1 H₂SO₄ as catalyst) and 99% for wheat straw (0.02 mol L^?1 HCl). Non‐catalytic organosolv fractionation at identical conditions resulted in 74% (willow wood) and 44% (wheat straw) glucose yield by enzymatic hydrolysis. Application of catalysts in organosolv pretreatment was particularly effective for wheat straw. The influence of the acid catalysts was found to be primarily due to their effect on the pH of the organosolv liquor. Acid catalysts particularly promoted xylan hydrolysis. MgCl₂ was less effective than the acid catalysts, but it seemed to more selectively improve delignification of willow wood. CONCLUSION: Application of catalysts in organosolv pretreatment of willow wood and wheat straw was found to substantially improve fractionation and enzymatic digestibility. The use of catalysts can contribute to achieving maximum utilization of lignocellulosic biomass in organosolv‐based biorefineries. Copyright © 2011 Society of Chemical Industry     

An approach to optimization of enzymatic hydrolysis from sugarcane bagasse based on organosolv pretreatment

BACKGROUND: The organosolv pretreatment followed by enzymatic hydrolysis of the pretreated material and subsequent fermentation of the hydrolysate produced, was the strategy used for ethanol production from sugarcane bagasse. The effect of different operational variables affecting the pretreatment (the catalyst type and its concentration, and the pretreatment time) and enzymatic hydrolysis stage (substrate concentration, cellulase loading, addition of xylanase and Tween 20, and the cellulase/β‐glucosidase ratio), were investigated. RESULTS: The best values of glucose concentration (28.8 g L^?1) and yield (25.1 g per 100 g dry matter) were obtained when the material was pretreated with 1.25% (w/w) H₂SO₄ for 60 min, and subsequently hydrolyzed using 10% (w/v) substrate concentration in a reaction medium supplemented with xylanase (300 UI g^?1) and Tween 20 (2.5% w/w). Fermentation of the broth obtained under these optimum conditions by Saccharomyces cerevisiae resulted in an ethanol yield of 92.8% based on the theoretical yield, after 24 h. CONCLUSION: Organosolv pretreatment of sugarcane bagasse under soft conditions, and subsequent enzymatic hydrolysis of the pretreated material with a cellulolytic system supplemented with xylanase and Tween 20, is a suitable procedure to obtain a glucose rich hydrolysate efficiently fermentable to ethanol by Sacharomyces cerevisiae yeasts. Copyright © 2010 Society of Chemical Industry     

Behavior of Eucalyptus Wood Xylans across Kraft Cooking

Abstract

The 4-O-methylglucuronoxylans isolated from wood, pulp, and black liquor from six eucalyptus wood species were characterized. The ¹H nuclear magnetic resonance (NMR) studies revealed that all eucalyptus wood xylans contain O-2-substituted 4-O-methylglucuronic acid (MeGlcA) groups with hexose residues (9–26%). Their molecular weight (Mw) and polydispersity varied in the range of 26,083–28,405 g.mol^?1 and 1.13–1.17, respectively. The xylan retention during pulping increased with increasing degree of MeGlcA substitution in the xylose ring. An average of 54% xylans was retained in the pulp and the remaining 46% were degraded and/or dissolved in the black liquor (39% degraded and 7% dissolved). The average Mw of the xylans retained in the pulp and dissolved in the black liquor is influenced by pulp kappa number and averaged 20,134 and 14,778 g.mol^?1, respectively, at kappa 17. The average substitution degree of uronic acids, including MeGlcA and hexenuronic acids (HexA) in the xylans isolated from pulps (kappa 17) and black liquors were 1.05 and 1.13/10 xyloses, respectively. Of the total uronic acids present in the six original woods, an average of 36% w/w was retained in the pulps.     

Optimization of fermentation condition for co-production of ethanol and 2,3-butanediol (2,3-BD) from hemicellolosic hydrolysates by Klebsiella oxytoca XF7

Microbial production of ethanol and 2,3-butanediol (2,3-BD) from agro-residues has been attracting interest because of their applications in various industries, including generation of biofuel molecules. In the present investigation, the hemicellulosic fraction of corncob was hydrolyzed by indigenous holocellulase from novel psychrotolerant Aspergillus niger SH3 resulting in high xylose release (34.61?g?L^?1), followed by the bioconversion of xylose to ethanol and 2,3-BD. Taguchi design was adopted to optimize the process which resulted in 5.25- and 3.31-fold increase in 2,3-BD (12.18?±?0.53?g?L^?1) and ethanol (4.08?±?0.03?g?L^?1), as compared with un-optimized condition. For the first time, co-production of ethanol and 2,3-BD from the corncob hemicellulosic hydrolysate was performed using a newly isolated Klebsiella oxytoca XF7 strain, under the optimized fermentation conditions. These results suggest that K. oxytoca XF7 is a promising candidate for co-production of ethanol and 2,3-BD, with high xylose conversion efficiency (96.65%), facilitating the economical production of biofuel molecules.     

A KINETIC STUDY OF SULFURIC ACID-CATALYZED LIQUEFACTION OF WOOD INTO PHENOL

The powders of monarch birch wood (Betula maximowiczina Regel) were liquefied into phenol using sulfuric acid as a catalyst at various temperatures and reaction times. Typical kinetic parameters of the degrading reaction of wood in the presence of phenol and the acid were determined using typical kinetic models. In addition, the activation parameters of the liquefaction of wood were determined according to transition-state theory. The results of showed percent liquefied wood that about 100% of the wood could be liquefied into phenol at a temperature of 150°C for about 2 h. However, about 68% of phenol was found to react mainly with wood components along with sulfuric acid and phenol itself. The kinetic studies showed that the liquefaction of wood into phenol using sulfuric acid obeyed a bimolecular type second-order reaction and Arrhenius law. The activation energy of the liquefaction was 68.5 kJ mol^?1. Furthermore, the findings related with activation enthalpy showed that the liquefaction of wood possessed a primarily endothermic reaction nature.