风冷汽油机缸盖瞬态传热研究

本文介绍了作者在风冷汽油机上所进行的瞬态温度场测量及用表面温度法理论计算的研究结果。作者选 用的实验机型为１６５Ｆ－Ⅲ型风冷汽油机，通过在其缸盖在布置多支ＴＣＳ－Ｋ型薄膜热电偶，利用自行开发的测量系统，实测了在不同运转工况下的温度场。同时，还研究了沉积物对温度测量的影响。在此基础上，运用表面温度法，进行了局部瞬态换热系数的计算，并对结果进行了理论分析。     

Experimental evaluation of local instantaneous heat transfer characteristics in the combustion chamber of air-cooled direct injection diesel engine

An experimental analysis is conducted investigating the differences between the variations of overall and local instantaneous heat transfer coefficients, during the engine cycle, in the combustion chamber walls of a direct injection (DI), air-cooled diesel engine located at the authors’ laboratory. For this purpose, a novel experimental installation is developed, which separates the engine transient temperature signals into two parts, namely the long- and the short-term response ones, processed in two independent data acquisition systems. Moreover, a new pre-amplification unit for fast response thermocouples, appropriate heat flux sensors and an object-oriented control code for fast data acquisition have been designed and applied. Experimentally obtained cylinder pressure diagrams are used as a basis for the calculation of the overall heat transfer coefficients, whereas one-dimensional heat conduction theory with Fourier analysis techniques, combined with an iterative procedure between calculated and measured temperature data, are implemented in order to calculate the instantaneous local heat transfer coefficients in the engine cylinder. Analysis of the experimental results reveals interesting aspects of transient engine heat transfer. Significant differences are disclosed between the overall and local heat transfer coefficient variations, with the importance of the latter one on engine design being emphasized. The local heat transfer coefficient on the cylinder head is quantified based on the experimental data. The effect of engine speed and load as well as of the air swirling motion on the heat transfer variations are presented. From the analysis results it is concluded that the instantaneous heat transfer variation is non-uniform, unlike its values calculated from standard correlations that assume spatial uniformity, noting that such information, especially for air-cooled diesel engines, seems to be very scarce in the open literature.     

汽油机燃烧过程中气缸内对流换热的数值模拟

本文对Morel的汽油机缸内对流换热模型进行了改进,把一维模型应用于燃烧过程的计算,可以体现汽油机燃烧时缸内温度、组分浓度和湍流的空间变化对对流换热的影响,得到燃烧时对流换热量随时间的变化和在缸内的径向分布情况.计算实例表明,面积平均的对流换热系数远大于Woschni公式得到的计算值,缸内热流量的变化与火焰面的位置有密切关系.应用本文的数值模拟方法,还可以预测发动机的几个参数改变时,对流换热量的相应变化情况.     

循环流化床锅炉水冷壁的热流密度分布

超临界循环流化床锅炉的一个主要技术关键是炉膛受热面的横向热流分布.在管内工质温度不同、容量不同的3台循环流化床锅炉上,测量了不同高度上膜式水冷壁的金属壁温.将有限元算法用于水冷壁的换热分析,得到了循环流化床锅炉炉膛内烟气向水冷壁的换热系数分布.该结果为超临界CFB锅炉的设计提供了依据.     

Estimation of instantaneous local heat transfer coefficient in spark-ignition engines

Optimizing heat transfer for internal combustion engines requires application of advanced development tools. In addition to experimental method, numerical 3D-CFD calculations are needed in order to obtain an insight into the complex phenomenas in-cylinder processes. In this context, fluid flow and heat transfer inside a four-valve engine cylinder is modeled and effects of changing engine speed on dimensionless parameters, instantaneous local Nusselt number and Reynolds number near the surface of combustion chamber are studied. Based on the numerical simulation new correlations for instantaneous local heat transfer on the combustion chamber of SI engines are derived. Results for several engine speeds are compared for total heat transfer coefficient of the cylinder engine with available correlation proposed by experimental measurements and a close agreement is observed. It is found that the local value of heat transfer coefficient varies considerably in different parts of the cylinder, but it has equivalent trend with crank angle position.     

柴油机燃烧室壁面积炭层及其表面瞬态传热

本文在一台单缸直喷式柴油机上，用快速响应表面热电偶首先测量了倒拖运行时缸盖清洁壁面不同位置的瞬态温度，接着在经历一段时间的着火变工况运行后，当热电偶热结点覆盖有积炭层时，重复上述实验，结果表明，表面积炭后瞬态温度波动减弱，平均温度下降，由此计算机得到的传热率峰值降低，峰值相位滞后，文章提出了一种定量计算燃烧室壁面积炭导厚度和炭表面瞬态温度的方法，并依据测量数据给出了研究结果。     

The heat flux research in hydrogen supersonic combustor at Mach number of 4

The work is devoted to the study of the intensity of heat transfer in a supersonic combustion chamber at a Mach number of 4 under conditions of ignition and transition to intense combustion, including the transition to choking the channel. The experiments were carried out on a combustion chamber model in the connected pipeline mode with flow parameters in the channel close to flight conditions at Mach numbers 6–8. The experimental model is a rectangular channel with a flame holder in the form of backward facing step (BFS). Fuel injection was carried out in front of BFS on the top and bottom walls of the model through 8 circular holes, which were situated under the angles of 45° or 90°. It has been revealed that the choice of the fuel injection scheme leads to an increase in the level and a change in the distribution of the heat flux along the length of the combustion chamber. A decrease in the angle of hydrogen injection makes it possible to significantly reduce the heat flux into the wall of the combustion chamber, while choking the channel is accompanied by a twofold increase in the heat flux.     

Heat transfer in HCCI multi-zone modeling: Validation of a new wall heat flux correlation under motoring conditions

The present study focuses on the development and a preliminary validation of a heat transfer model for the estimation of wall heat flux in HCCI engines via multi-zone modeling. The multi-zone model describes heat flow between zones and to the combustion chamber wall. Mass, species and enthalpy transfer, which affect the temperature field within the combustion chamber, are also considered between zones, accounting for the convective heat transfer terms. The multi-zone heat transfer model presented herein has been developed for HCCI combustion simulation and although it has been used in the past, its validation was based on cylinder pressure data under firing conditions. In the present study a more accurate validation of the model is conducted. This is achieved by comparing the multi-zone model heat loss rate predictions to the corresponding predictions of a validated CFD code. The cases examined correspond to actual motoring cases, against which the CFD code has been validated in a previous work. Moreover, a sensitivity analysis is presented, to assess the effect of the zone configuration, i.e. zone thickness and number, on the predicted heat loss rate and temperature profiles. In addition, a comparison is made between the results obtained from the proposed heat flux correlation and one in which the temperature gradient at the wall is approximated via finite differences.     

直喷式柴油机缸内热辐射多区(多维)模型的研究

以准维现象学多区喷雾燃烧模型和碳粒生成预测了模型为基础,建立了缸内空间辐射多区（多维）模型,并以Ｇ４１３５直喷式柴油机为研究对象,用蒙特卡洛（Ｍｏｎｔｅ－Ｃａｒｌｏ）法计算和分析了燃烧室壁面辐射热量的分布,结果表明,热流量分布规律和数值与柴油机缸内燃烧过程,有关试验结果相符。     

油冷柴油机燃油耗与热负荷研究

摘要本文利用油冷隔热技术,在一台小型高速柴油机上进行了节能与热负荷的试验研究.同时,对油冷柴油机的燃烧室壁面进行了稳态和瞬态温度测试.说明油冷技术起到隔热效果,使燃烧室壁面温度升高而热冲击负荷减小,传热损失降低,燃烧过程得到改善.尤其在中小负荷时,柴油机经济性可有明显提高.     

Numerical study of heat transfer of hydrogen combustion in noble gases atmosphere in compression ignition engine

The high energy content of hydrogen and zero carbon emission from hydrogen combustion is very important for compression ignition engine development. Hydrogen requires a very high auto-ignition temperature, which encourages replacing nitrogen with noble gases with higher specific heat ratio during compression process. In noble gases-hydrogen combustion, higher combustion temperature potentially leading to a higher heat loss. This paper aims to investigate the effect of hydrogen combustion in various noble gases on heat distribution and heat transfer on the cylinder wall. Converge CFD software was used to simulate a Yanmar NF19SK direct injection compression ignition engine. The local heat flux was measured at different locations of cylinder wall and piston head. The heat transfer of hydrogen combustion in various noble gases at different intake temperatures was studied using the numerical approach. As a result, hydrogen combustion in light noble gases such as helium produces faster combustion progress and higher heat temperature. The hydrogen combustion that experienced detonation, which happened in neon at 340 K and argon at 380 K, recorded a very high local heat flux at the cylinder head and piston due to the rapid combustion, which should be avoided in the engine operation. At a higher intake temperature, the rate of heat transfer on the cylinder wall is increased. In conclusion, helium was found as the best working gas for controlling combustion and heat transfer. Overall, the heat transfer data gained in this paper can be used to construct the future engine hydrogen in noble gases.     

Evaluation of heat transfer correlations for HCCI engine modeling

Combustion in HCCI engines is a controlled auto-ignition of well-mixed fuel, air and residual gas. The thermal conditions of the combustion chamber are governed by chemical kinetics strongly coupled with heat transfer from the hot gas to the walls. The heat losses have a critical effect on HCCI ignition timing and burning rate, so it is essential to understand heat transfer process in the combustion chamber in the modeling of HCCI engines. In the present paper, a comparative analysis is performed to investigate the performance of well-known heat transfer correlations in an HCCI engine. The results from the existing correlations are compared with the experimental results obtained in a single-cylinder engine. Significant differences are observed between the heat transfer results obtained by using Woschni, Assanis and Hohenberg correlations.     

Measurements and analysis of load and speed effects on the instantaneous wall heat fluxes in a direct injection air‐cooled diesel engine

This work presents an experimental analysis which is carried out to study the instantaneous heat fluxes, during the engine cycle, in the cylinder head and exhaust manifold of a direct injection, air‐cooled, four‐stroke diesel engine. For temperature measurements, a new pre‐amplification unit for fast response thermocouples, appropriate heat flux sensors and an innovative, object‐oriented, control code for fast data acquisition have been designed and developed at the authors' laboratory. The experimental installation separates the engine transient temperature signals into two parts; namely the ‘long’‐ and the ‘short’‐term response ones; followed by their discrete processing in two independent data acquisition systems. One‐dimensional heat conduction with Fourier analysis of the raw temperature data are implemented in order to calculate the instantaneous engine combustion chamber and exhaust pipe heat fluxes. This study concentrates on the correct interpretation of the measured temporal variations of heat fluxes and the examination of the effect of engine load and speed on the cylinder head and exhaust manifold heat flux losses. Many interesting aspects of transient engine heat transfer are revealed. The simultaneous presentation of heat fluxes on the cylinder head and exhaust manifold, together with the engine indicator diagram, sheds light into the mechanisms governing transient heat transfer during an engine cycle. Copyright © 2000 John Wiley & Sons, Ltd.     

绝热发动机表面瞬态传热的实验研究与解析计算

以绝热发动机燃烧室陶瓷涂层表面的实测瞬态温度和平均热流为边界条件，应用傅里叶数学分析理论，探索出一种确定陶瓷涂层表面局部瞬态热流的数学方法；并结合带陶瓷涂层的２１００型低散热发动机，给出实际计算结果。     

汽油机非稳定加速工况燃烧放热率计算模型的修正

要对发动机非稳定工况实施最优控制,就应对其在非稳定工况下的工作过程做深入的研究。求取燃烧放热率是进行燃烧过程优化研究的基本手段,但在迄今为止的各种燃烧分析仪中,给出的多为稳定工况分析结果。作依据４９２Ｑ汽油机加速过程的试验结果,修正了汽油机燃烧放热率计算的热力学模型,使之适用于非稳定工况最后,通过实测示功图分析了４９２Ｑ汽油机沿外特性加速过程的放热特性和指示效率。     

内燃机燃烧室瞬态导热有限元计算网格剖分规则研究

对周期性瞬态导热的半无限大级数解进行了理论分析,结合有限元算法,证实了周期性瞬态导热的温度波动深度和有限元网格尺度都具有相似性,据此提出了保证周期性瞬态导热问题有限元求解精度的网格剖分规则,并应用该规则对发动机燃烧室壁进行了实例计算。     

Analysis of local convective heat transfer in a spark ignition engine

A computational fluid dynamics (CFD) code is applied to simulate fluid flow, heat transfer and combustion in a four-stroke single cylinder engine with pent roof combustion chamber geometry, having two inlet valves and two exhaust valves. Heat flux and heat transfer coefficient on the cylinder head, cylinder wall, piston, intake and exhaust valves are determined with respect to crank angle position. Results for a certain condition are compared for total heat transfer coefficient of the cylinder engine with available correlation proposed by experimental measurement in the literature and close agreement are observed. It was found that the local value of heat transfer coefficient varies considerably in different parts of the cylinder, but they have equivalent trend with crank angle. Based on the results, new correlations are suggested to predict maximum and minimum convective heat transfer coefficient in the combustion chamber of a SI engine.     

柴油机燃烧室壁面瞬时温度的研究

本文应用表面热电偶以及自行建立的多通道信号记录、快速采样、数字分析系统,实测了涡流室柴油机气缸盖火力面及涡流室壁面温度波动。在实测基础上,对壁面温度波动及瞬时热流量进行了分析。     

Experimental investigation into cavity‐type inertial separators—a novel technique for development of subcompact circulating fluidized bed boilers

Cavity‐type inertial separators developed by GRI (Patent no. 2, 159, 949, Canada, 2002) were tested in a semi‐industrial size circulating fluidized bed pilot plant operated at room temperature. Three rows of separators were hung from the roof of the pilot plant where one row was kept inside the riser and the others were kept in the primary separation chamber, located between the back‐pass and the riser. Parameters measured were axial pressure drops along the height of the riser, vertical solids flux on the separator walls, lateral outwards solids flux in the riser with and without separator and local temperatures on the separator walls. A net downwards solids flux is on the inner wall of the separators; however, no downwards solids flux is on the outer walls of the separators. Heat transfer coefficients on the outer wall are found higher than those on the inner walls of the separator. It is also found that the presence of inertial separators not only provides additional heat transfer surfaces but also indirectly increases the heat transfer coefficients on the riser wall. Copyright © 2005 John Wiley & Sons, Ltd.     

Investigation of the temperature oscillations in the cylinder walls of a diesel engine with special reference to the limited cooled case

This work investigates the interesting phenomenon of the temperature (cyclic) oscillations in the combustion chamber walls of a diesel engine. For this purpose, a comprehensive simulation code of the thermodynamic cycle of the engine is developed taking into account both the closed and the open parts of it. The energy and state equations are applied, with appropriate combustion, gas heat transfer, and mass exchange with the atmosphere sub‐models, to yield cylinder pressure, local temperatures and heat release histories as well as various performance parameters of the engine. The model is appropriately coupled to a wall periodic conduction model, which uses the gas temperature variation as boundary condition throughout the engine cycle after being treated by Fourier analysis techniques. It is calibrated against measurements, at various load and speed conditions, from an experimental work carried out on a direct injection (DI), naturally aspirated, four‐stroke, diesel engine located at the authors' laboratory, which has been reported in detail previously. After gaining confidence into the predictive capabilities of the model, it is used to investigate the phenomenon further, thus providing insight into many interesting aspects of transient engine heat transfer, as far as the influence that engine wall material properties have on the values of cyclic temperature swings. These swings can take prohibitive values causing high wall thermal fatigue, when materials of specific technological interest such as thermal insulators (ceramics) are used, and may lead to deterioration in engine performance. Copyright © 2004 John Wiley & Sons, Ltd.