Ultradrawing properties of ultra‐high molecular weight polyethylene/functionalized carbon nanotube fibers

Systemic investigation of the influence of the plain and functionalized carbon nanotube (CNT) contents on the ultradrawing properties of ultrahigh molecular weight polyethylene/carbon nanotubes (UHMWPE/CNTs, FC_y) and UHMWPE/functionalized CNTs (FC_fx‐y) as‐prepared fibers are reported. In a way similar to those found for the orientation factor values, the achievable draw ratios (D_ra) of the FC_y and FC_fx‐y as‐prepared fibers approached a maximum value as their CNT and/or functionalized CNT contents reached their corresponding optimum values. The maximum D_ra values obtained for FC_fx‐0.001 as‐prepared fiber specimens prepared at varying maleic anhydride grafted polyethylene (PE_‐g‐MAH)/modified CNTs weight ratios were significantly higher that of the FC_0.0015 as‐prepared fiber specimen prepared at the optimum plain CNT content. Tensile property analysis further suggested that excellent orientation and tensile properties of the drawn FC_y and FC_fx‐y fibers can be obtained by ultradrawing the fibers prepared at their optimum plain CNT and/or functionalized CNT contents. To understand the interesting orientation, ultradrawing and tensile properties of FC_y and FC_fx‐y fiber specimens, FTIR, specific surface area, and SEM morphology analysis of the plain and functionalized CNTs were performed in this study. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers     

Ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/attapulgite fibers

An investigation of the influence of the contents of original and modified attapulgite (ATP) on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE)/ATP (FA_x) and UHMWPE/modified ATP (FA_mx) as‐prepared fibers is reported. Similar to what is found for the orientation factor values, the achievable draw ratios (D_ra) of the FA_x and FA_mx as‐prepared fibers approach a maximum value as the original ATP and/or modified ATP contents reach their corresponding optimum values. The maximum D_ra value obtained for FA_mx as‐prepared fiber specimens is significantly higher than that for FA_x as‐prepared fiber specimens prepared at the optimum original ATP content. Similar to what is found for the orientation factors and achievable drawing properties, the tensile strength (σ_f) and initial modulus (E) of both drawn F₂A_x and F₂A_mx fiber series specimens with a fixed draw ratio reach maximum values as the original and/or modified ATP contents approach the optimum values, respectively. The σ_f and E values of the F₂A_mx fiber specimens are always significantly higher than those of the corresponding F₂A_x fiber specimens prepared at the same draw ratios and ATP contents but without being modified. To understand the interesting ultradrawing, orientation and tensile properties of FA_x and FA_mx fiber specimens, Fourier transform infrared spectral, specific surface area, transmission electron microscopic and elemental analyses of the original and modified ATPs were performed. Copyright © 2012 Society of Chemical Industry     

Ultradrawing properties of ultrahigh‐molecular weight polyethylene/functionalized carbon nanotube fibers and transmittance properties of their gel solutions

The influences of the dispersion level of carbon nanotubes (CNTs) and functionalized CNTs on the transmittance properties of ultrahigh‐molecular weight polyethylene (UHMWPE) gel solutions and on ultradrawing properties of their as‐prepared fibers are reported. The transmittance properties suggest that the dispersion level of functionalized CNTs in UHMWPE/functionalized CNTs gel solution is significantly better than plain CNTs in UHMWPE/CNTs gel solutions. The orientation factors, achievable draw ratios, tensile strength (σ_f), and modulus (E) values of UHMWPE/CNTs (F_xC_y) and UHMWPE/functionalized CNTs (F_xC_f‐y) as‐prepared fiber specimens reached a maximum value as their CNT and functionalized CNT contents approached optimum contents at 0.00015 and 0.0001 wt%, respectively. The σ_f and E values of both F_xC_0.0012 and F_xC_f‐0.001 series fiber specimens prepared at their optimum CNT and functionalized CNT contents reached another maximum as their UHMWPE approached optimum UHMWPE concentration of 1.7 wt%. Possible reasons accounting for these interesting properties are proposed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Ultrahigh molecular weight polyethylene fibers prepared using conical dies with varying dimensions

Dimensions of conical dies were found to have a significant influence on thermal, morphological, orientation, ultradrawing, and dynamic mechanical properties of the as‐prepared and/or drawn ultrahigh molecular weight polyethylene (UHMWPE) fiber specimens prepared in this study. Many demarcated “micro‐fibrils” were found paralleling to fiber direction of the as‐prepared UHMWPE fiber specimens. The percentage crystallinity, melting temperatures, orientation factor (f_o) and achievable draw ratio (D_ra) values of each as‐prepared UHMWPE fiber specimen prepared at a fixed length of outlet land reach a maximum value, as the entry angles of the conical die approach the optimum value at 75°. The maximum f_o and D_ra values obtained for each F₂₀^75‐y as‐prepared fiber series specimens prepared using the optimum entry angle reach another maximum value as their length of outlet land approach the optimum value of 6.5 mm. The ultimate tensile strengths and moduli of the drawn UHMWPE fibers prepared at the optimum entry angle and length of outlet land are significantly higher than those of fibers prepared at other conditions but stretched to the same draw ratio. Possible reasons accounting for the above interesting properties were discussed in this study. POLYM. ENG. SCI., 2013. © 2013 Society of Plastics Engineers     

Preparation and characterization of novel ultra‐high molecular weight polyethylene composite fibers filled with nanosilica particles

Ultrahigh molecular weight polyethylene (UHMWPE)/nanosilica (F₂S_y) and UHMWPE/modified nanosilica (F₂S_mx‐y) as‐prepared fibers were prepared by spinning of F₂S_y and F₂S_mx‐y gel solutions, respectively. Modified nanosilica particles were prepared by grafting maleic anhydride grafted polyethylenes onto nanosilica particles. The achievable draw ratios (D_ra) of F₂S_y and F₂S_mx‐y as‐prepared fibers approached a maximal value as the original and modified nanosilica contents reached corresponding optimum values; the maximal D_ra value obtained for F₂S_mx‐y as‐prepared fiber specimens was significantly higher than that of the F₂S_y as‐prepared fiber specimens prepared at the optimum nanosilica content. The melting temperature and evaluated lamellar thickness values of F₂S_y and F₂S_mx‐y as‐prepared fiber series specimens decrease, but crystallinity values increase significantly, as their original and modified nanosilica contents respectively increase. Similar to the achievable drawing properties of the as‐prepared fibers, the orientation factor, tensile strength (σ_f) and initial modulus (E) values of both drawn F₂S_y and F₂S_mx‐y fiber series specimens with a fixed draw ratio reach a maximal value as the original and/or modified nanosilica contents approach the optimum values; the σ_f and E values of the drawn F₂S_mx‐y fiber specimens are significantly higher than those of the corresponding drawn F₂S_y fiber specimens prepared at the same draw ratios and nanosilica contents but without being modified. To understand the interesting ultradrawing, thermal, orientation and tensile properties of F₂S_y and F₂S_mx‐y fiber specimens, Fourier transform infrared, specific surface area and transmission electron microscopy analyses of the original and modified nanosilica were performed in this study. © 2012 Society of Chemical Industry     

Utilization of supercritical CO2 as a processing aid for preparation of ultrahigh molecular weight polyethylene/functionalized activated nanocarbon fibers

This is the first investigation to report the processing and properties of ultrahigh molecular weight polyethylene (UHMWPE)/functionalized activated nanocarbon (FANC) gel solutions with the aid of supercritical carbon dioxide (scCO₂). The ultradrawing and ultimate tensile properties of scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers were found to improve considerably compared to those of UHMWPE and UHMWPE/FANC fibers prepared in the conventional way. The maximum achievable draw ratio obtained for the optimal scCO₂UHMWPE/FANC fibers drawn at 95°C reached 445. The highest tensile tenacity (σ_f) of the fully drawn scCO₂UHMWPE/FANC fiber reached an extraordinary high value of 104 g/d, which is about 3.2 and 1.1 times of that of the optimal UHMWPE and UHMWPE/FANC fully drawn fibers, respectively. The σ_f obtained for the optimally fully drawn scCO₂UHMWPE/FANC fiber is about 25 times of those of steel fibers and is the highest tensile tenacity ever reported for single‐stage drawn polymeric fibers. Considerably lower dynamic transition temperatures and evaluated thinner crystal lamellae nucleated off of extended chains or FANC nucleants were found for as‐prepared scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers compared with UHMWPE and UHMWPE/FANC fibers, respectively. Specific surface area, morphological, and Fourier transform infrared analyses of the activated nanocarbon (ANC), acid‐treated activated nanocarbon (ATANC) and FANC nanofillers and investigation of thermal, morphological, and orientation factor properties of the as‐prepared and drawn UHMWPE, UHMWPE/FANC, scCO₂UHMWPE, and scCO₂UHMWPE/FANC fibers were performed to understand the remarkable ultradrawing, dynamic transition, and ultimate tensile properties obtained for scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers. POLYM. ENG. SCI., 59:1462–1471 2019. © 2019 Society of Plastics Engineers     

Ultradrawing properties of gel films of ultrahigh‐molecular‐weight polyethylene and low‐molecular‐weight polyethylene blends prepared at various formation temperatures

The ultradrawing behavior of ultrahigh‐molecular‐weight polyethylene/low‐molecular‐weight polyethylene film specimens prepared at various concentrations and formation temperatures was studied. The critical draw ratio (D_rc) of UL_?0.7 film specimens was found to depend significantly on the formation temperature used to prepare the film specimens. At any fixed drawing temperature, the D_rc values of UL_?0.7 specimens prepared at various formation temperatures increased significantly as the formation temperatures were reduced. In fact, with an optimum drawing temperature of 95°C, the D_rc values of UL_?0.7 specimens prepared at a formation temperature of 0°C reached 488, about 50% higher than that of UL_?0.7 specimens prepared at a formation temperature of 95°C. These interesting phenomena were investigated in terms of the thermal, birefringence, and tensile properties of these undrawn and drawn UL_?0.7 specimens. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3728–3738, 2003     

Ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene composite fibers filled with functionalized nanoalumina fillers

Ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene (UHMWPE) composite fibers were successfully improved by the addition of nanoalumina (NAL), acid treated nanoalumina (ATNAL), and/or functionalized nanoalumina (FNAL). As evidenced by FTIR and TEM analyses, maleic anhydride grafted polyethylene (PE_g‐MAH) molecules were successfully grafted onto ATNAL fillers. The specific surface areas of FNAL fillers reached a maximal value at 516 m²/g, as they were modified using an optimal weight ratio of PE_g‐MAH to ATNAL at 8. Achievable draw ratio (D_ra) values of UHMWPE/NAL (F₁₀₀A_y), UHMWPE/ATNAL (F₁₀₀A_x%‐8‐y) and/or UHMWPE/FNAL (F₁₀₀A_x%‐8FPE^z_y) as‐prepared fibers approached a maximal value as NAL, ATNAL, and/or FNAL contents reached an optimal value at 0.1, 0.1, and 0.075 phr, respectively. The maximal D_ra values of F₁₀₀A_x%‐8FPE^z_0.075 as‐prepared fiber specimens were significantly higher than those of F₁₀₀A_0.1 and F₁₀₀A_x%‐8‐0.1 as‐prepared fiber specimens. In which, the maximal D_ra values obtained for F₁₀₀A_x%‐8FPE^z_0.075 as‐prepared fibers reached another maximal value as FNAL fillers were modified using an optimal weight ratio of PE_g‐MAH to ATNAL at 8. The ultimate tensile strength value of F₁₀₀A_2%‐8FPE⁸_0.075 drawn fiber reached 6.4 GPa, which was about 2.4 times of that of the UHMWPE drawn fibers prepared at the same optimal UHMWPE concentration and drawing condition. POLYM. ENG. SCI., 55:2205–2214, 2015. © 2015 Society of Plastics Engineers     

Drawing and ultimate tensile properties of modified polyamide 6 fibers

The drawing and ultimate tensile properties of the modified PA 6 (MPA) fiber specimens prepared at varying drawing temperature were systematically investigated, wherein the MPA resins were prepared by reactive extrusion of PA 6 with the compatibilizer precursor (CP). At any fixed drawing temperature, the achievable draw ratio (D_ra) values of MPA as‐spun fiber specimens increase initially with increasing CP contents, and then approach a maximum value, as their CP contents are close to the 5 wt% optimum value. The maximum D_ra values obtained for MPA as‐spun fiber specimens prepared at the optimum CP content reach another maximum as their drawing temperatures approach the optimum drawing temperature at 120°C. The tensile and birefringence values of PA 6 and MPA fiber specimens improve consistently as their draw ratios increase. Similar to those found for their achievable drawing properties, the ultimate tensile and birefringence values of MPA fiber specimens approach a maximum value, as their CP contents and drawing temperatures approach the 5 wt% and 120°C optimum values, respectively. Investigations including Fourier transform infrared, melt shear viscosity, gel content, thermal and wide angle X‐ray diffraction experiments were performed on the MPA resin and/or fiber specimens to clarify the optimum CP content and possible deformation mechanisms accounting for the interesting drawing, birefringence, and ultimate tensile properties found for the MPA fiber specimens prepared in this study. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Enhancement on ultimate tensile properties of ultrahigh molecular weight polyethylene composite fibers filled with activated nanocarbon particles with varying specific surface areas

This investigation aims to improve the ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers by incorporating small amounts of functionalized activated nanocarbon particles with a wide range of specific surface areas (ca. 100–1,400 m²/g) during gel spinning processes of UHMWPE fibers. The ultradrawing, ultimate tensile, orientation properties, and “microfibril” characteristics of UHMWPE/functionalized activated nanocarbon fibers was discovered to improve considerably with the increase in specific surface areas of functionalized activated nanocarbon. An extraordinary high ultimate tensile strength at 95.8 g/d was obtained for the best prepared UHMWPE/functionalized activated nanocarbon drawn fiber. This value is the highest value ever reported for one‐stage drawn UHMWPE fibers and is about 2.9 times that of the UHMWPE drawn fiber prepared in this study. In addition to thermal, ultimate tensile, and orientation factor properties of as‐prepared and/or drawn UHMWPE/functionalized activated nanocarbon fibers, specific surface area, Fourier transform infrared, and morphological analyses of original and functionalized activated nanocarbons were performed to comprehend the considerably improved ultradrawing, ultimate tensile properties, and microfibril characteristics of the UHMWPE/functionalized activated nanocarbon fibers. POLYM. ENG. SCI., 58:980–990, 2018. © 2017 Society of Plastics Engineers     

Multiple-step drawing innovative ultrahigh-molecular-weight polyethylene fibers modified with bacterial cellulose and scCO2-aid

Innovative supercritical carbon dioxide (scCO₂)-assisted ultrahigh-molecular-weight-polyethylene (UHMWPE)/modified bacterial cellulose (MBC) as-spun fibers were found to display substantially lower dynamic transition temperatures than those acquired for scCO₂-assisted UHMWPE or UHMWPE/MBC as-spun fibers prepared without scCO₂-assistance or incorporation of MBC nanofibers. Multiple-step drawing methods were first-time applied to these finely ''relaxed'' scCO₂-assisted UHMWPE/MBC fibers and considerably improved their achievable draw ratios (D_ras), orientation factor (f_os), and tensile tenacities (σ_tts). The best five-step drawn scCO₂UHMWPE/MBC fiber displayed a particularly high σ_tt of 135 g d⁻¹, which was ~35, ~3.75, and ~1.7 fold of σ_tts acquired for good steel fiber and the most appropriate single-step drawn scCO₂-assisted UHMWPE and UHMWPE/MBC fibers, respectively. The particularly high D_ras, f_o, and σ_tts acquired for the best multiple-step drawn scCO₂-assisted UHMWPE/MBC fibers is ascribed to their more ''relaxed'' UHMWPE structures, thinner lamellae, and successive increased drawing temperature in the multiple-step drawing processes.     

Spinning and drawing properties of ultrahigh‐molecular‐weight polyethylene fibers prepared at varying concentrations and temperatures

The concentrations and temperatures of ultrahigh‐molecular‐weight polyethylene (UHMWPE) gel solutions exhibited a significant influence on their rheological and spinning properties. The shear viscosities of UHMWPE solutions increased consistently with increasing concentrations at a constant temperature above 80°C. Tremendously high shear viscosities of UHMWPE gel solutions were found as the temperatures reached 120–140°C, at which their shear viscosity values approached the maximum. The spinnable solutions are those gel solutions with optimum shear viscosities and relatively good homogeneity in nature. Moreover, the gel solution concentrations and spinning temperatures exhibited a significant influence on the drawability and microstructure of the as‐spun fibers. At each spinning temperature, the achievable draw ratios obtained for as‐spun fibers prepared near the optimum concentration are significantly higher than those of as‐spun fibers prepared at other concentrations. The critical draw ratio of the as‐spun fiber prepared at the optimum concentration approached a maximum value, as the spinning temperature reached the optimum value of 150°C. Further investigations indicated that the best orientation of the precursors of shish‐kebab‐like entities, birefringence, crystallinity, thermal and tensile properties were always accompanied with the as‐spun fiber prepared at the optimum concentration and temperature. Similar to those found for the as‐spun fibers, the birefringence and tensile properties of the draw fibers prepared at the optimum condition were always higher than those of drawn fibers prepared at other conditions but stretched to the same draw ratio. Possible mechanisms accounting for these interesting phenomena are proposed.     

Mechanical and thermal conductive properties of fiber‐reinforced silica‐alumina aerogels

We report the formation of Al₂O₃‐SiO₂ fiber‐reinforced Al₂O₃‐SiO₂ aerogels with the content of fibers in the range from 40 wt% to 55 wt% by sol‐gel reaction, followed by supercritical drying. The structure and physical properties of fiber‐reinforced Al₂O₃‐SiO₂ aerogels are studied. We find that the fiber‐reinforced Al₂O₃‐SiO₂ aerogels can be resistant to the temperature of 1200°C. The integration of fibers significantly improves the mechanical properties of Al₂O₃‐SiO₂ aerogels. We find that the bending strength of fiber‐reinforced Al₂O₃‐SiO₂ aerogels increases 0.431 MPa to 0.755 MPa and the elastic modulus increases from 0.679 MPa to 1.153 MPa, when the content of fibers increases from 40 wt% to 50 wt%. The thermal conductivity of the fiber‐reinforced Al₂O₃‐SiO₂ aerogels is in the range from 0.0403 W/mK to 0.0545 W/mK, depending on the content of fibers.     

Properties of aligned poly(L‐lactic acid) electrospun fibers

Poly(L‐lactic acid) (PLLA)‐aligned fibers with diameters in the nano‐ to micrometer size scale are successfully prepared using the electrospinning technique from two types of solutions, different material parameters and working conditions. The fiber quality is evaluated using scanning electron microscopy (SEM) to judge fiber diameter, diameter uniformity, orientation, and appearance of defects or beads. The smoothest fibers, most uniform in diameter and defect free, were found to be produced from 10% w/v chloroform/dimethylformamide solution using an accelerating voltage from 10–20 kV. Addition of 1.0% multiwalled carbon nanotubes (MWCNT) into the electrospinning solution decreases fiber diameter, improves diameter uniformity, and slightly increases molecular chain alignment. The fibers were cold crystallized at 120°C and compared with their as‐spun counterparts. The influences of the crystalline phase and/or MWCNT addition were examined using fiber shrinkage, temperature‐modulated calorimetry, X‐ray diffraction, and dynamic mechanical analysis. Crystallization increases the glass transition temperature, T_g, slightly, but decreases the overall fiber alignment through shrinkage‐induced buckling of the fibers when heated above T_g. MWCNT addition has little impact on T_g, but significantly increases the orientation of crystallites. MWCNT addition slightly reduces the dynamic modulus, whereas crystallization increases the modulus in both neat‐ and MWCNT‐containing fibers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41779.     

Effect of the ultradrawing behavior of gel films of ultrahigh‐molecular‐weight polyethylene and low‐molecular‐weight polyethylene blends on their physical properties

This study examined the effect of the ultradrawing behavior of gel film specimens of ultrahigh‐molecular‐weight polyethylene (UHMWPE) and UHMWPE/low‐molecular‐weight polyethylene (LMWPE) blends on their physical properties. The concentration of a gel film approximated its critical concentration at a fixed drawing temperature; its achievable draw ratio was higher than that of other blend specimens with various concentrations. Noticeably, when about 5 wt % LMWPE was added to a UHMWPE/LMWPE gel film specimen, the achievable draw ratio of the gel film increased, and this contributed to an apparent promoting effect on its anticreeping properties and thermal stability. Therefore, when UL_B?0.9 was drawn to a draw ratio of 300, the anticreeping behavior was improved to less than 0.026%/day. Moreover, with respect to the thermal stability, when the same specimen was drawn to a draw ratio of 300, the retention capability of its storage modulus could resist a high temperature of 150°C, which was obviously much higher than the temperature of an undrawn gel film specimen (70°C). To study these interesting behaviors further, this study systematically investigated the gel solution viscosities, anticreeping properties, dynamic mechanical properties, thermal properties, molecular orientations, and mechanical properties of undrawn and drawn UHMWPE/LMWPE gel film specimens. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Drawing and tensile properties of polyamide 6/calcium chloride composite fibers

The influence of calcium chloride (CaCl₂) contents on the drawing and tensile properties of polyamide 6 (PA6)/CaCl₂ composite fibers prepared at varying drawing temperatures were investigated. At any fixed drawing temperature, the achievable draw ratio (D_ra) values of PA6_x(CaCl₂)_y as-spun fiber specimens approach a maximum value, as their CaCl₂ contents are close to the 3 wt% optimum value. The maximum D_ra values obtained for PA6_x(CaCl₂)_y as-spun fiber specimens prepared at the optimum CaCl₂ content reach another maximum as their drawing temperatures approach the optimum drawing temperature at 120 °C. The initial modulus, tensile strength and birefringence values of the PA6 and PA6_x(CaCl₂)_y fiber specimens were found to improve consistently with D_ra or with drawing temperatures when they were stretched to a fixed D_ra. Similar to those found for their achievable drawing properties, the ultimate initial modulus, tensile strength and birefringence values of PA6_x(CaCl₂)_y fiber specimens approach a maximum value, as their CaCl₂ contents and drawing temperatures approach the 3 wt% and 120 °C optimum values, respectively. Experiments including thermal, FTIR, melt shear viscosity and wide angle X-ray diffraction experiments were performed on the PA6_x(CaCl₂)_y resin and/or fiber specimens to clarify the possible reasons accounting for the interesting drawing, tensile and birefringence properties found for the PA6_x(CaCl₂)_y fiber specimens.     

Investigation of the ultradrawing properties of gel spun fibers of ultra‐high molecular weight polyethylene/carbon nanotube blends

The carbon nanotubes (CNTs) contents, ultrahigh‐molecular‐weight polyethylene (UHMWPE) concentrations and temperatures of UHMWPE, and CNTs added gel solutions exhibited significant influence on their rheological and spinning properties and the drawability of the corresponding UHMWPE/CNTs as‐prepared fibers. Tremendously high shear viscosities (ηs) of UHMWPE gel solutions were found as the temperatures reached 140°C, at which their ηs values approached the maximum. After adding CNTs, the ηs values of UHMWPE/CNTs gel solutions increase significantly and reach a maximum value as the CNTs contents increase up to a specific value. At each spinning temperature, the achievable draw ratios obtained for UHMWPE as‐prepared fibers prepared near the optimum concentration are significantly higher than those of UHMWPE as‐prepared fibers prepared at other concentrations. After addition of CNTs, the achievable draw ratios of UHMWPE/CNTs as‐prepared fibers prepared near the optimum concentration improve consistently and reach a maximum value as their CNTs contents increase up to an optimum value. To understand these interesting drawing properties of the UHMWPE and UHMWPE/CNTs as‐prepared fibers, the birefringence, thermal, morphological, and tensile properties of the as‐prepared and drawn fibers were investigated. Possible mechanisms accounting for these interesting properties are proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Drawing and ultimate tenacity properties of polyamide 6/attapulgite composite fibers

The drawing and ultimate tenacity properties of the Polyamide 6 (PA6)/Attapulgite (ATP) composite fiber specimens prepared at varying modified ATP (mATP) contents and drawing condition were systematically investigated. As evidenced by Fourier transform infrared (FTIR) and morphological analysis, demarcated translucent resins were found firmly attached on the surfaces of ATP nanofibers. The specific surface areas of the mATP specimens reached a maximum value at 381 m²/g as the weight ratios of silane coupling agents to ATP nanofibers reached an optimum value at 1.0. The percentage crystallinity and melt shear viscosity values measured at varying shear rates of PA6_x(mATP)_y specimens increased consistently as their mATP contents increased. In contrast, melting temperatures of PA6_x(mATP)_y specimens reduced slightly as their mATP contents increased. At a fixed drawing temperature and rate, the achievable draw ratio (D_ra) values of PA6_x(mATP)_y as‐spun fiber specimens approach a maximum value, as their mATP contents are close to the 0.2 wt % optimum value. The maximum D_ra values obtained for PA6_99.8(mATP)_0.2 as‐spun fiber specimens reached another maximum, when their drawing temperatures and rates approached the optimum values at 120°C and 50 mm/min, respectively. At a fixed draw ratio, the tenacity values of PA6_x(mATP)_y drawn fiber specimens drawn at the optimum drawing temperature and rate reached a maximum value, as their mATP contents approached the 0.2 wt % optimum value. Possible reasons accounting for the interesting morphological, specific surface area, drawing, orientation, and ultimate tenacity properties found for the PA6_x(mATP)_y fiber specimens are proposed. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Simultaneously enhanced mechanical properties and thermal properties of ultrahigh‐molecular‐weight polyethylene with polydopamine‐coated α‐alumina platelets

Polydopamine (PDA) was employed to modify micrometric Al₂O₃ platelets to improve the interfacial compatibility between α‐Al₂O₃ powder and ultrahigh‐molecular‐weight polyethylene (UHMWPE). The structure of PDA‐coated Al₂O₃ and UHMWPE composites was investigated via Fourier transform infrared spectroscopy, scanning electron microscopy and X‐ray photoelectron spectroscopy. The thermal stability and mechanical performance of the samples were also evaluated. It is clear that UHMWPE/PDA‐Al₂O₃ composites exhibit better mechanical properties, higher thermal stability and higher thermal conductivity than UHMWPE/Al₂O₃ composites, owing to the good dispersion of Al₂O₃ powder in the UHMWPE matrix and the strong interfacial force between the macromolecules and the inorganic filler caused by the presence of PDA. The tensile strength and the tensile elongation at break of UHMWPE/PDA‐Al₂O₃ composite with 1 wt% PDA‐Al₂O₃ are 62.508 MPa and 462%, which are 1.96 and 1.98 times higher than those of pure UHMWPE, respectively. The thermal conductivity of UHMWPE/PDA‐Al₂O₃ composite increases from 0.38 to 0.52 W m^?1 K^?1 with an increase in the dosage of PDA‐Al₂O₃ to 20 wt%. The results show that the prepared PDA‐coated Al₂O₃ powder can simultaneously enhance the mechanical properties and thermal conductivity of UHMWPE. © 2018 Society of Chemical Industry     

Two‐stage drawing process to prepare high‐strength and porous ultrahigh‐molecular‐weight polyethylene fibers: Cold drawing and hot drawing

High‐strength and porous ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers have been prepared through a two‐stage drawing process. Combined with tensile testing, scanning electron microscopy, and small‐angle X‐ray scattering, the mechanical properties, porosity, and microstructural evolution of the UHMWPE fibers were investigated. The first‐stage cold drawing of the gel‐spun fibers and subsequent extraction process produced fibers with oriented lamellae stacks on the surface and plentiful voids inside but with poor mechanical properties. The second‐stage hot drawing of the extracted fibers significantly improved the mechanical properties of the porous fibers because of the formation of lamellar backbone networks on the surface and microfibrillar networks interwoven inside to support the voids. With various processing conditions, the optimized mechanical properties and porosity of the prepared UHMWPE fibers were obtained a tensile strength of 1.31 GPa, a modulus of 10.1 GPa, and a porosity of 35%. In addition, a molecular schematic diagram is proposed to describe structural development under two‐stage drawing, including void formation and lamellar evolution. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42823.